Challenger PS0412 User manual

Imported exclusively by Pacific Hoists Pty. Ltd. & Pacific Hoists Ltd.
In support of cancer charities in Australia & New Zealand
INSTRUCTION
MANUAL
MANUAL LIFTER
TROLLEY

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INTRODUCTION
Thank you for purchasing your new Challenger Manual Lifter Trolley. The Manual Lifter Trolley
is made of high quality steel which is designed to be durable, reliable and easy-to-use. Also
choosing the Challenger brand directly supports cancer charities in Australia and New Zealand.
It is important that this manual be kept in a safe place where any operator of the Challenger
Manual Lifter Trolley can refer to it and understand the operating principles of this device. All
users of this Challenger Manual Lifter Trolley should read this manual in full and understand the
safe operating principles of the device.
IMPORTANT
PLEASE READ THIS OPERATION MANUAL BEFORE USING THIS PRODUCT. THIS MANUAL CONTAINS
IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, INSTALLATION & MAINTENANCE.
ALWAYS OPERATE, INSPECT AND MAINTAIN THIS PRODUCT IN ACCORDANCE WITH
INSTRUCTIONS IN THIS MANUAL
Model PS0412 PS0415 PS0417
Stock code CMS120 CMS150 CMS170
Rated capacity (kg) 400
Max. height (A) x width (B) (mm) 1425 X 600 1725 X 600 1925 X 600
Max. platform height (C) (mm) 1200 1500 1700
Min. platform height (D) (mm) 85
Platform length (E) x width (F) (mm) 650 x 576
Lifting height (mm) 1115 1415 1615
Max. trolley length (G) (mm) 1100
Net Weight (kg) 81 91 99
SPECIFICATIONS

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SPECIFICATIONS

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GENERAL PRECAUTIONS
■The operator shoud read the instructions before using this manual lifter trolley to avoid any
injuries
■This manual lifter trolley is used to lift and lower loads within it’s rated capactiy
■The manual lifter trolley should only be operated by persons who are authorised to do so
■To avoid injuries lower all loads at a slow speed
■Ensure all loads are secured correctly
■If the load moves when the manual lifter trolley is in use, brake immediately
■Distribute the weight of the load across both forks evenly, do not use a single fork only
■Do not load the manual lifter trolley with unstable or imbalanced loads
■Ensure correct maintence of the manual lifter trolley according to service instructions
■Do not modify or repair the manual lifter trolley without first consulting the distributor
■When servicing the manual lifter trolley ensure all loads are removed and use the safety
stopper to prevent the platform from lowering
■This manual lifter trolley is not designed to be weather resistant. When not in use store in dry
conditions and ensure the forks are lowered
WARNINGS
■Do not place hands or feet under the platform
■Do not move the manual lifter trolley when the forks are in use
■Do not move the manual lifter trolley unless the forks are lowered to a safe position
■Do not put the foot in front of the swivel wheel, this may cause harm as the load is being
lowered
■Do not overload the manual lifter trolley
■Do not use the manual lifter trolley on uneven surfaces
■Never use the manual lifter trolley for the transportation or movement of personel

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MAINTENANCE
REGULAR INSPECTION OF YOUR CHALLENGER MANUAL LIFTERTROLLEY WILL HAVE A
TWOFOLD RESULT BY ENSURING THE UNIT IS SUITABLE FOR SAFE OPERATION AND WILL
ASSIST WITH EXTENDING THE OPERATING LIFE OF THE UNIT.THE FOLLOWING INSPECTION
SHOULD BE PERFORMED BOTH PRIOR TO AND AFTER, EVERY USE:
■Check for any bending or cracking on the manual lifter trolley
■Check for any oil leakage from the cylinder
■Check the subside of the manual lifter trolley while the platform is lifted to the highest position
■Check that the wheel movement of the manual lifter trolley is smooth
■Check the brake to ensure it functions correctly
■Check all the bolts and nuts are tightened firmly
■Change the hydraulic oil and lubrication levels periodically
■Ensure the manual lifter trolley is serviced and maintained correctly
CAUTION: DO NOT use the manual lifter trolley if any malfunction or fault is found
OPERATING INSTRUCTIONS
■Ensure brakes are engaged during loading and unloading of the manual lifter trolley
■To brake, press the brake pedals located on the rear of the swivel caster
■To release the brake, lift the break pedal
■To lift the forks, pump the lifting pedal until the forks reach the desired position. The platform
may lower slightly once it has reached the highest position
■To lower the forks turn the knob counter-clockwise
■Do not overload the manual lifter trolley and ensure the load is within the rated capacity
■Do not side or end load. The load must be distributed on at least 80% of the table area

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SPARE PARTS
No. Description Qty. No. Description Qty.
PS101 Forks 1 FP116 Washer 4
FP102 Chain rod 2 FP117 Elastic washer 4
FP103 Nut 6 PS103 Mast base 1
FP104 Locking nut 2 PS104 Steering wheel 2
FP105 Roller 4 FP130 Circlip 4
FP106 Bushing 4 PS105 Roller shaft 2
FP107 Big Washer 4 PS106 Washer 4
FP108 Bolt 4 PS107 Bearing 4
PS102 Bar 1 PS108 Front wheel 2
FP110 Screw 2 PS109 Table 1
FP111 Washer 2 PS110 - M Fork 2
FP112 Nut 2 PS111 - M Pallet frame 1
FP113 Bolt 4 PS112 - M Long shaft 1
FP114 Nut 2 PS113 - M Circlip 2
FP115 Washer 2

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SPARE PARTS

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SPARE PARTS
No. Description Qty. No. Description Qty.
FP201 Small piston rod 1 FP232 Split pin 2
FP202 Spring cover 1 FP233 Pinch roller 1
FP203 Spring 1 FP234 Bushing 1
FP204 O-ring 2 FP235 Pinch roller shaft 1
FP205 Circlip 1 FP236 Nut 1
FP206 Oil cup 2 FP237 Elastic washer 1
FP207 Shaft 1 FP238 Steel ball 1
FP208 Steel ball 3 FP239 Nut 1
FP209 O-ring 2 FP240 Bolt 1
FP210 Screw 4 FP241 Circlip 1
FP211 Locating sleeve 1 FP242 Pedal rod 1
FP212 Valve rod 1 FP243 Pedal rod linking seat 1
FP213 Torsional spring 1 FP244 Rubber sleeve 1
FP214 Valve rod fixing sleeve 1 PS245 Big piston rod 1
FP215 Screw 1 FP246 Chain joint 2
FP216 Handle 1 PS247 Chain 1
FP217 Dust ring 1 FP248 Chain wheel cover 1
FP218 O-ring 2 FP249 Lock nut 1
FP219 Circlip 1 FP250 Chain wheel cover 1
FP220 Sealing pad 1 FP251 Chain wheel shaft 1
FP221 Screw 1 FP252 Circlip 2
PS222 Oil pump body 1 FP253 Chain wheel 1
FP223 Valve plug 1 FP254 Bushing 2
FP224 Spring 2 FP255 Lifting-lowering block 1
FP225 Dowel pin 1 FP256 Screw plug 1
FP226 Screw 2 FP257 Washer 1
FP227 O-ring 1 FP258 Throttle valve 1
FP228 Adjusting bolt 1 FP259 Screw 1
FP229 Screw 2 FP260 Valve cover 1
FP230 Pad 2 FP261 O-ring 1
FP231 Spring 2

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SPARE PARTS

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SPARE PARTS
No. Description Qty. No. Description Qty.
FP201 Small piston rod 1 FP232 Split pin 2
FP202 Spring cover 1 FP233 Pinch roller 1
FP203 Spring 1 FP234 Bushing 1
FP204 O-ring 2 FP235 Pinch roller shaft 1
FP205 Circlip 1 FP236 Nut 1
FP206 Oil cup 2 FP237 Elastic washer 1
FP207 Shaft 1 FP238 Steel ball 1
FP208 Steel ball 3 FP239 Nut 1
FP209 O-ring 2 FP240 Bolt 1
FP210 Screw 4 FP241 Circlip 1
FP211 Locating sleeve 1 FP242 Pedal rod 1
FP212 Valve rod 1 FP243 Pedal rod linking seat 1
FP213 Torsional spring 1 FP244 Rubber sleeve 1
FP214 Valve rod fixing sleeve 1 PS245 Big piston rod 1
FP215 Screw 1 FP246 Chain joint 2
FP216 Handle 1 PS247 Chain 1
FP217 Dust ring 1 FP248 Chain wheel cover 1
FP218 O-ring 2 FP249 Lock nut 1
FP219 Circlip 1 FP250 Chain wheel cover 1
FP220 Seal pad 1 FP251 Chain wheel shaft 1
FP221 Screw 1 FP252 Circlip 2
PS222 Oil pump body 1 FP253 Chain wheel 1
FP223 Valve plug 1 FP254 Bushing 2
FP224 Spring 2 FP255 Lifting-lowering block 1
FP225 Dowel pin 1 FP256 Screw plug 1
FP226 Screw 2 FP257 Washer 1
FP227 O-ring 1 FP258 Throttle valve 1
FP228 Adjusting bolt 1 FP259 Screw 1
FP229 Screw 2 FP260 Valve cover 1
FP230 Pad 2 FP261 O-ring 1
FP231 Spring 2

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INITIAL SERVICE DATE: SERIAL NO:
DATE NOTES AUTH SIGNATURE
Imported exclusively by Pacific Hoists Pty. Ltd. and Pacific Hoists Ltd.
For further information in relation to this product,
please contact the branch where the product was purchased.
HEAD OFFICE
24 Foundry Road, Seven Hills NSW 2147
National Sales & Service P: 02 8825 6900
www.challengerhoists.com.au
INSPECTION LOG
Thank you for choosing the Challenger brand. Not only are you
choosing a quality and reliable brand but you are also helping
to support cancer charities in Australia & New Zealand.