Challenger CGC101 User manual

1
INITIAL SERVICE DATE: SERIAL NO:
DATE NOTES AUTH SIGNATURE
Imported exclusively by Pacific Hoists Pty Ltd & Pacific Hoists Ltd.
For further information in relation to this product,
please contact the branch where the product was purchased.
INSPECTION LOG
Thank you for choosing the Challenger brand. Not only are you
choosing a quality and reliable brand but you are also helping
to support cancer charities in Australia & New Zealand.
GIRDER CLAMP
Imported exclusively by Pacific Hoists Pty Ltd & Pacific Hoists Ltd.
In support of cancer charities in Australia & New Zealand
INSTRUCTION MANUAL
In support of cancer charities in Australia & New ZealandIn support of cancer charities in Australia & New Zealand
SYDNEY HEAD OFFICE
24 Foundry Road, Seven Hills NSW 2147
Australia National Sales & Service
P: 02 8825 6900
www.pacifichoists.com.au
NEW ZEALAND OFFICE
11 Druces Rd
Manukau City 2104,
New Zealand
P: [phone]

www.jbstools.com
2 22
WWW.PACIFICHOISTS.COM.AU4 5
SAFETY INSTRUCTIONS
THE FOLLOWING SAFETY INSTRUCTIONS OUTLINE THE CARE AND SAFE USE OF BEAM
CLAMPS AND ARE BASED ON SECTION 8 OF THE LEEA CODE OF PRACTICE FOR THE SAFE
USE OF LIFTING EQUIPMENT.
This information is of a general nature; only covering the main points for the safe use of beam
clamps intended for use as suspension points for lifting appliances. It may be necessary to
supplement this information for specific applications.
ALWAYS
■Store and handle beam clamps correctly
■Inspect beam clamps and accessories before use and before placing into storage
■Ensure the supporting structure is adequate for the full load that will be imposed and suitable
for the application.
■Check the clamp is of the correct profile and size, or correctly adjusted, for the beam width
and that it seats correctly on the beam flange.
■Ensure the beam clamp is strong enough for the full load that will be imposed.
■Check that the clamp is directly over the centre of gravity of the load.
NEVER
■Use beam clamps which are unidentified or uncertified for lifting applications.
■Never replace bolts, shackles etc. without consulting the supplier.
■Throw or drop beam clamps.
■Use beam clamps on damaged or distorted beams.
■Force or wedge hooks of lifting appliances into the attachment eye or fitting (e.g. shackle).
■Obliquely load beam clamps without the authority of the supplier.
STORING & HANDLING BEAM CLAMPS
Never return damaged beam clamps to storage. They should be dry, clean and protected from
corrosion. Where necessary fasteners should be reassembled immediately after removal from the
beam. Beam clamps should not be dropped or thrown down.
USING BEAM CLAMPS SAFELY
The safe use of beam clamps will largely be governed by the requirements for the lifting appliance
with which it is to be used but should take the following matters into account:
■Do not use defective beam clamps, lifting appliances or accessories.
■Ensure the structure from which the clamp is to be suspended is undamaged and is adequate
for the full load that will be imposed. If any doubt exists consult a Competent Person to
confirm suitability.
■Ensure the clamp is suitable for the application, correct size and profile for the beam and
seats correctly. It must not cause localised overloading.
■Ensure the lifting appliance is compatible with the clamp and that hooks or other attachments
fit freely into the eye, shackle etc. of the clamp.
■The clamp must be positioned directly over the centre of gravity of the load and the load must
not be allowed to swing or impose an oblique loading.
■If two clamps are to be used in tandem the use of ancillary equipment may also be necessary,
e.g. spreader beam. Care must be taken to ensure no one clamp takes more than its rated
capacity.
IN-SERVICE INSPECTION AND MAINTENANCE
Beam clamps should be cleaned and any moving parts lubricated at appropriate intervals unless
the suppliers specific instructions indicate otherwise.
Regularly inspect the beam clamp, in the event of the following defects refer the clamp to a
competent Person for thorough examination: wear, damage or distortion, cracks, insecure bolts
etc., corrosion, illegible markings.

www.jbstools.com
3 33
WWW.PACIFICHOISTS.COM.AU
OPERATING INSTRUCTIONS
■Do not exceed the rated capacity of the Challenger Girder Clamp.
■The Challenger Girder Clamp is NOT suitable for lifting persons under any circumstances.
■The clamp must always be installed and used by a competent person.
■Always check the device for damaged, deformed or missing parts before putting in use.
■Select an appropriate beam section which has been assessed by a competent person as
being safe and capable of supporting the additional load.
■Release the locking pin in order to fit the clamp to top the beam section.
■Slide on the clamp and lock the locking pin until both jaws are secured to the beam.
■Always make sure the safety locking nut is closed.
■Attach the lifting equipment to both suspension points.
■Stand clear while the load is lifted slightly. Visually inspect that the clamp is attached
properly, the load is balanced and is safe to continue the lifting operation.
■On completion of use, remove the lifting equipment from the suspension point. Release the
locking pin and remove the clamp from the section
MAINTENANCE INSTRUCTIONS
■The robust and simple design of the Challenger Girder Clamp will provide a long service life
with minimal maintenance or repair required.
■Avoid damage to the screw – keep dirt, grit and other contaminants away from the threads
and other moving parts while in use.
■Periodically open the clamp jaws fully and clean any contaminants from the screw threads.
Apply a light coating of grease to prevent rust and provide lubrication.
■Store carefully when not in use. Inspect regularly and remove any damaged clamp from
service immediately for examination by a competent person. Contact your local dealer for
further assistance.
6 3
SPECIFICATIONS TABLE
Model CGC101 CGC102 CGC103 CGC105 CGC106
Rated Capacity (Kg) 1,000 2,000 3,000 5,000 10,000
Test load (Kg) 1,500 3,000 4,500 7,500 15,000
Beam width range (mm) 80 - 240 80 - 240 90 - 330 90 - 330 90 - 350
Net weight (Kg) 3.5 4.5 9.5 11.0 16.0
DIMENSIONS TABLE
Model CGC101 CGC102 CGC103 CGC105 CGC106
A (max.) 270 270 355 355 364
B (min. / max.) 183 - 370 183 - 370 243 - 500 243 - 500 269 - 521
C94 102 132 142 180
D4 6 8 10 12
E198 198 263 263 285
F (min. / max.) 100 - 154 100 - 154 148 - 219 148 - 219 165 - 239
G (min.) 22 22 46 43 51
H20 20 22 28 38

www.jbstools.com
4 44
WWW.PACIFICHOISTS.COM.AU2 7
INTRODUCTION
Thank you for purchasing your new Challenger Girder Clamp. This device now uses the latest
technology to ensure you of a higher quality, robust design with a high level of operator safety
which is easier and safer to use, ensuring a longer service life. Choosing the Challenger brand
also directly supports cancer charities in Australia.
It is important that this manual be kept in a safe place where any operator of the Challenger
Girder Clamp can refer to it and understand the operating principles of this device. All users of
this Challenger Girder Clamp should read this manual in full and understand the safe operating
principles of the device.
FEATURES
FEATURES OFTHE CHALLENGER GIRDER CLAMP INCLUDE THE FOLLOWING:
■All Challenger models are manufactured to comply with AS4991.
■These clamps are used to safely suspend loads of many descriptions from girders (I-beams).
■Manual, Electric and Air hoist installations are examples of their wide capability of usage
■Quick and easy to install and reposition makes them ideal for maintenance tasks
■Jaws clamp over girder flanges.
■Also suitable for li¬fting I-beams.
■For every model sold, a donation will be made to the McGrath Foundation in Australia and the
Child Cancer Foundation in New Zealand
IMPORTANT
PLEASE READ THIS OPERATION MANUAL BEFORE USING THIS PRODUCT. THIS MANUAL CONTAINS
IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, INSTALLATION & MAINTENANCE.
ALWAYS OPERATE, INSPECT AND MAINTAIN THIS PRODUCT IN ACCORDANCE WITH AS4991
WARRANTY
Pacific Hoists Pty Ltd (ABN 88 000 631 032) warrants that all products distributed by the company
are guaranteed against any apparent fault arising from manufacturing defects caused by faulty
materials and / or workmanship.
Should any part fail due to the above within 24 months, Pacific Hoists Pty Ltd will repair or
replace the defective part free of charge. To make a claim pursuant to this warranty, the
equipment must be delivered to Pacific Hoists Pty Ltd. Freight charges both ways are payable by
the claimant and no liability is accepted for loss or damage during transit.
The claimant is required to produce the original invoice or other purchase documents as proof
of purchase when making a claim pursuant to this warranty. The warranty does not cover the
purchaser or any other person for damage, loss, normal wear or faults caused from misuse or
incorrect installation of the equipment.
To be eligible under this warranty, the equipment is required to have been installed and operated
correctly by qualified personnel and has not been subject to abuse, neglect or adjustment
carried out by an unauthorized person.
This warranty may only be varied with the written approval of the Directors of
Pacific Hoists Pty Ltd.
In the following statement ‘Our’ means ‘Pacific Hoists Pty Ltd’ and ‘You’ means the ‘claimant.’
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law.
You are entitled to a replacement or refund for a major failure and for compensation for any
other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure does not amount to a
major failure.
The benefits given to the claimant in this warranty are in addition to other rights and remedies
under a law in relation to the goods or services to which this warranty applies.