Champion Model 44 User manual

(1M)1/08PrintedinU.S.A.
CH063
44” Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44
MODEL 44 RACK CONVEYOR
SPECIFIER STATEMENT
Specified unit will be Champion Model 44 high
temperature rack conveyor dishwashing machine.
ConstructedofType304stainlesssteelandmeasuring
44”longwith20-3/4”verticalopening.Featurestop
mounted control cabinet; upper and lower one-piece
stainless steel spray arm assemblies, removable internal
scrapbasketwithtwo-piecescrapscreen.Large26”
wash door with front access and double-hook safety
latch. Anti-jam conveyor drive system.
1 year parts and labor warranty.
Shown with Vent Cowl
and Damper Option
ChampionIndustries,Inc.
P.O.Box4149,Winston-Salem,NC27115
Tel:800/532-8591Fax:336/661-1979
www.championindustries.com
2674N.ServiceRoad,
JordanStation,Ontario,CanadaL0R1S0
Tel:800/263-5798Fax:905/562-4618
STANDARD FEATURES
• One-piececaststainlesssteelupper
& lower spray arm assemblies
• Internalremovablescrapbasketand
two-piece scrap screen
• Standardverticalopeningaccommodates
18”x26”sheetpans
• Wide26”leakproofdoors,internally-fitted
• Anti-jamconveyordrivesystem
• EnergySentinel(Idlepumpshut-off)
• Convenienttop-mountedcontrols
• Automatictankfill
• Commonutilityconnections
• Doorsafetyswitch
• Dooractivateddrainclosure
• Enclosurepanels(frontandsides)
• Splashshields
• Low-watertankheatprotection
• Rinse-saverdevice
• Stainlesssteelheavy-gaugeconstruction,
including base and feet
• Electrictankheat
• Washpump2Hpmotor
• Stainlesssteelpumpandimpeller
Project
ItemNo.
Quantity

44” Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44
Wall-of-Water
Spray Pattern
Built-in Scrap Basket
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel
Built-in Nested Booster
One-Piece Cast Stainless Steel
Spray Assembly
EFFICIENT NEW
SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more
forgiving we designed a new spray arm system
that includes:
• Wall-of-waterspraypatternviastainless
steel fluted directional spray jets for quick
and efficient washing
• Easilyremovablesprayarmassemblyfor
ease of cleaning
• Stainlesssteelpumphousing
and impeller
• Largertanksholdmorewaterforbetter
washing results
INTEGRATED
BOOSTER HEATER
As well as the E-Series performs, we created
a way to make it perform even better. The
electric booster heater may be optional,
but it is an exceptional value — engineered
within the E-Series footprint to offer a variety
of advantages over other booster designs,
such as:
• Inter-plumbedandinter-wired
• Onecontrolshutsoffwasherandbooster
• 27kWfor40°Frise
• 48kWfor70°Frise(external)
• Conductiveheattransfertowashtank
• Stainlesssteelboosterheaterlasts
the life of the machine
• Integrateddesignsavesfloorspace
www.championindustries.com

Champion Industries, Inc., P.O. Box 4149, Winston-Salem, NC 271 15•800/532-8591•Fax: [phone]•www.championindustries.com
2674N. Service Road, JordanStation, Ontario, Canada L0R1S0•800/263-5798•Fax: [phone]
44" Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44
Left-to-Right Operation
1A
5" 3"
26
Door
CowlCowl Cowl
BSTR
3
6B
6A 1A
2HP
WASH
26"
Door
2
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
4" 4"
5"
44"8" 8"
5"
5"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
20"
Clear
34"
Load
Height
3"
60"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
Cowl
2
4A
6A
5
1A
3
6B
4B
25"
28-1/2"
36"
14-1/2"
6"
8"
12-1/2"
16"
2"8"
13-3/4"
9-1/4"
2"
14-1/2"
10"
Front View
W ithout Booster
Front View
W ith Booster
Plan ViewSug gested Ta ble
Construction
4A 4B 5
1B
6"
7-1/2"9"
9" 10"
10"
17-1/2"
17-1/2"
2-1/4"
1-3/4"
1-1/2"Can be up
to10"
5/8"
21"
8"
End View
6" Nom.
Wall
2-3/8"
2-1/2"
3-5/8"
30-5/8"
30-5/8"
20-1/8"
2"
CONTR OL
CABINET
22"
25"
33"
Opening
InsideTrack
ChampionIndustries,Inc.,P.O.Box4149,Winston-Salem,NC27115•800/532-8591•Fax:336/661-1979•www.championindustries.com
2674N.ServiceRoad,JordanStation,Ontario,CanadaL0R1S0•800/263-5798•Fax:905/562-4618
44” Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44

Champion Industries, Inc., P . O. Box 4149, Winston-Salem, NC 271 15•800/532-8591•Fax: [phone]•www.championindustries.com
2674N. Service Road, JordanStation, Ontario, Canada L0R1S0•800/263-5798•Fax: [phone]
44" Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44
Right-to-Left Operation
1A
5"
3"
26
Door
Cowl Cowl Cowl Cowl
BSTR
3
6B 6A
1A
2HP
WASH
26"
Door
2
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
4"
4"
5"
44" 8"
8"
5"
5"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
20"
Clear
34"
Load
Height
3"
60"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
2
4A 6A
5
1A
3
6B
4B
25"
28-1/2"
36"
14-1/2"
6"
8"
12-1/2"
16"
2"
8"
13-3/4"
9-1/4"
2"
14-1/2"
10"
Front View
W ithout Booster
Front View
W ith Booster
Plan View End ViewSug gested Ta ble
Construction
6" Nom.
Wall
"
12
2
"
38
2
"
58
3
"
18
20
2"
"
58
30
CONTR OL
CABINET
22"
25"
30"
58
33"
OPENING
INS. TRA CK
4A
4B
5 1B
6"
7-1/2"
9"
9" 10"
10"
17-1/2"
17-1/2"
2-1/4"
1-3/4"
1-1/2"Can be up
to10"
5/8"
21"
8"
ChampionIndustries,Inc.,P.O.Box4149,Winston-Salem,NC27115•800/532-8591•Fax:336/661-1979•www.championindustries.com
2674N.ServiceRoad,JordanStation,Ontario,CanadaL0R1S0•800/263-5798•Fax:905/562-4618
44” Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44

Volume crated: 130 cu. ft.
Shipping weight crated: 600 lbs.
Dimensions shown in inches
Warning: Plumbing and electrical connections
should be made by qualified personnel who will
observe all the applicable plumbing, sanitary, safety
codes and the National Electrical Code.
Note: Water Hammer Arrestor(meetingASSE-1010
standard or equivalent)tobesupplied
(byothers)incommonwatersupplylineatservice
connection.
Plumbing Notes: Because of the variation
in house-supplied steam and water pressures, steam
andwaterpressureregulatingvalves(PRVs)maybe
needed.(WaterPRVisstandardonmachineswith
booster.)ThePRVscaneitherbepurchasedfrom
Champion or obtained locally.
Venting Notes: Fabricatedductsize:
3-7/8”x15-7/8”(Outsidedimensions)
Machine only
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
 208/60/1 94 125 125
 240/60/1 83 110 110
 208/60/3 53 70 70
 240/60/3 47 60 60
 480/60/3 23 30 30
 575/60/3 18 25 25
TABLE A  MACHINE CONNECTION
Machine and steam built-in booster
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
 208/60/1 16 20 20
 240/60/1 15 20 20
 208/60/3 8 15 15
 240/60/3 8 15 15
 480/60/3 4 15 15
 575/60/3 3 15 15
TABLE B  BOOSTER CONNECTION
70°F/39°CRise–48kW
Electricbuilt-inbooster(boosteronly)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
 208/60/3 133 175 175
 240/60/3 115 150 150
 480/60/3 58 80 80
 575/60/3 48 60 60
40°F/22°CRise–27kW
Electricbuilt-inbooster(boosteronly)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
 208/60/3 75 100 100
 240/60/3 65 80 80
 480/60/3 32 40 40
 575/60/3 27 35 35
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
ChampionIndustries,Inc.,P.O.Box4149,Winston-Salem,NC27115•800/532-8591•Fax:336/661-1979•www.championindustries.com
2674N.ServiceRoad,JordanStation,Ontario,CanadaL0R1S0•800/263-5798•Fax:905/562-4618
Utilities
1Electrical
A Machineconnection(seeTableA)
B Boosterconnection(seeTableB)
2Hot Water
3/4”NPT180°F/82°Cmin.hotwater
connection.(Machinewithoutbooster.)
3/4”NPT140°F/60°Cmin.hotwater
connection.(40°F/22°Crisebooster)
3/4”NPT120°F/49°Cmin.hotwater
connection.(60°F/34°Crisebooster)
3/4”NPT110°F/49°Cmin.hotwater
connection.(70°F/39°Crisebooster)
Flowpressure20-22psi.
3Drain
1-1/2”NPTmachineconnection.
Maximumflow15gpm.
4 Steam
A 3/4”NPTmachineconnection.
 Flowpressure15-30PSI.(Steamcoil)
B 3/4”NPTmachineconnection.
 Flowpressure15-30PSI.
 (Steaminjector)
5Condensate (nobackpressure)
1/2”NPTmachinereturntoboiler
6Vents
A Loadend:200CFM@1/4”S.P.
B Unloadend:400CFM@1/4”S.P.
 (Withblower-dryerincreaseroom 
ventilationby600CFM.)
44” Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44
SPECIFICATIONS
Capacity
Racksperhr.(NSFrated) 208
Washtank(USgal.) 21
Conveyorspeed(ft/min.) 5.8
Motor Horsepower
Drive 1/6
Wash2
Water Consumption
USGal.perhr.
(max.use) 234
USGal.perrack 1.12
Heating
TankHeat,electric(kW) 15
Tankheat,steam(lbs/hr.requiredat
15PSIflowpressure) 75
Electricbooster(built-in)
(Available40°Friseonly) 27
Electricbooster(external)
(kWsuppliedfor70°Frise) 48
Steambooster(lbs./hr.
requiredfor40°Frise) 120
Steambooster(lbs./hr.
requiredfor70°Frise) 205
Venting
Loadend(minimumCFM) 200
Unloadend(minimumCFM) 400
Standard 20” x 20”
rack complement
Peg  2
Flat  1

44” Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 44
MODEL 44 RACK CONVEYOR
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector,
hot water coil
Blower-dryerwith60”hood,table,legsand
pawl bar assembly
Booster Heaters
 (completelyinterplumbed,controlsareinterwired)
 Electric:27kW(40°Frise)(built-in3phaseonly)
 Electric:48kW(External70°Frise)(3phaseonly)
 Steam:40°F-70°Frise
Cantileversideloader(withorwithouthood)
for90°loadoperation
Extendedpawlbar(extendeddriveunit)foruse
with load tabling
90°Motorizedrackcurve(unload)
180°Motorizedrackcurve(unload)
Racks:pegorflatracks(specifytype)
Rollerconveyortable(mobileorstationary)
Steampressureregulatingvalve(unmounted)
Tablelimitswitch,unmounted(recommended
onallrackconveyorinstallations)
Ventcowl,stainlesssteelwith7”stackand
locking damper
Waterpressureregulatingvalve(unmounted)
(standardwithbooster)
Vent fan control
Single point electrical connection
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
ChampionIndustries,Inc.,P.O.Box4149,Winston-Salem,NC27115•800/532-8591•Fax:336/661-1979•www.championindustries.com
2674N.ServiceRoad,JordanStation,Ontario,CanadaL0R1S0•800/263-5798•Fax:905/562-4618
Model MRC 90
90°Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Cantilever
Sideloader
(No hood)
Extended
Pawl Bar
Model MRC 180
180°Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)