Char-Griller Akorn 6520 User manual

AKORN®
Keep your receipt with this manual for
Warranty.
CUSTOMER SERVICE
1-912-638-4724
[e-mail]
Model #6520
Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing.
Using the information contained in this manual without consent of Char-Griller and/or A&J
Manufacturing is strictly prohibited.
OM_6520_ED_ E.2
OWNER’S MANUAL

TABLE OF CONTENTS
Safety Warnings & Warranty...............................A-1
Assembly Instructions ..................................... B-1
Product Usage .................................................. C-1
Recipes .............................................................. D-1
Accessories ....................................................... E-1

A-1
IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING AND OPERATING YOUR GRILL
Read the following instructions carefully and be sure your appliance is properly assembled, installed,
and maintained. Failure to follow these instructions may result in serious bodily injury and/or property
damage. If you have any questions concerning assembly or operation, call 912-638-4724.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar
products could cause an explosion possibly leading to severe bodily injury.
• Do not used lighter fluid on already lit coals.
• Keep children & pets away from grill. Supervision is necessary and do not leave grill unattended
when in use.
• Use caution when moving grill to prevent strains.
• Keep grill at least 15 feet from any combustible material (decks, buildings, fences, trees, bushes,
etc).
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes, keep the grill in a level
position at all times while in use.
• ALWAYS latch lid when lid is in closed position.
• Do not place grill near flammable liquids, gases or where flammable vapors may be present.
• When opening grill, first open slightly to let a small amount of air in for a few seconds. This prevents
large amounts of oxygen from getting to suffocated coals which may cause dangerous flash back.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When
opening the lid, keep hands, face and body safe from hot steam and flame flare-ups.
• Removing excess fat before cooking will help prevent flare-ups.
• Keep your grill clean to help prevent flare-ups.
• Always put charcoal on top of the fire grate and not directly into the bottom of the grill.
WARNING: FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE
YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE,
WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. For more information go to:
www.P65Warnings.ca.gov.
ADVERTENCIA: LOS COMBUSTIBLES USADOS EN EQUIPOS PARA QUEMAR MADERA O CARBÓN, ASÍ COMO LOS PRODUCTOS DE TAL COMBUSTIÓN,
PUEDEN EXPONERTE A SUSTANCIAS QUÍMICAS, ENTRE ELLAS EL NEGRO DE HUMO Y EL MONÓXIDO DE CARBONO, QUE EL ESTADO DE CALIFORNIA
RECONOCE COMO CAUSA, RESPECTIVAMENTE, DE CÁNCER Y DE MALFORMACIONES CONGÉNITAS Y OTROS DAÑOS AL SISTEMA REPRODUCTOR.
Para más información, visite www.P65Warnings.ca.gov

A-2
• Do not exceed a temperature of 700˚F.
• Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of
the grill
• Always wear oven mitts to protect hands from burns, especially when adjusting dampers. Avoid
touching hot surfaces.
• When opening lid, make sure it is pushed all the way back so it rests against the lid support bracket.
Use extreme caution as hood could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate flame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property.
• Carefully place remaining coals and ashes in a noncombustible metal container and saturate
completely with water. Allow coals and water to remain in metal container 24 hours prior to
disposing.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in
refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that
comes in contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood,
and other cooked foods reach a safe minimum internal temperature.
• Grill is for use outdoors and in well-ventilated areas, only.
• Always have a fire extinguisher near at all times. Maintain and check your fire extinguisher regularly.
IMPORTANT SAFETY WARNINGS
(Continued)

A-3
STOP! CALL FIRST!
Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions that
are not addressed in this manual or if you need parts please call our Customer Service Department at
1-912-638-4724 (USA) or email Char-Griller at: [e-mail] and have your serial number
handy.
Document Your Grill Model and Serial Numbers HERE:
(Model and Serial number are located on the back of the grill body or on the leg.)
_________________________ _________________________
(MODEL #) (SERIAL #)
REGISTERYOUR GRILL:
To take full advantage of the Char-Griller warranty be sure to register your grill by visiting
www.CharGriller.com/Register or calling Customer Service at 1-912-638-4724.
Registration provides important protections:
1. In the extremely unlikely event of a product recall Char-Griller can easily contact you and rectify the
issue.
2. If a warrantied part is broken or missing we can send you the needed parts promptly.
NOTE: You will need your model #, serial number, and a copy of the original sales receipt when
registering.
(example)

A-4
WARRANTY INFORMATION
A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR SUB-
MITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS.
Char-Griller will replace any defective part of its grillers/smokers, under warranty, as outlined below.
PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER
SERVICE AT 912-638-4724 OR [email protected].
SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the
section entitled, “Usage” to review how to care for your grill properly.
Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface
rust or the discoloration of steel surfaces are NOT covered under these warranties.
Warranties are for the replacement of defective parts only. Char-Griller is not responsible for damage resulting
from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not in accor-
dance with local codes of service of unit.
Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing
or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1)
year of purchase date; Fading grill cover.
*NOTE: For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse or
commercial use nullifies all warranties.
Charcoal / Pellet / Kamado Grills
Grill - Hood AND Bottom
(excludes removable Ash Pan) 5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts 1 year from date of purchase
Gas Grills
Grill Hood (TOP half) AND Main Burner Tubes
(exckudes Side Burner) 5 years from date of purchase for rust through / burn through
Grill Body (BOTTOM half)AND Side Burner
AND Defective Parts 1 year from date of purchase
Dual Fuel Grills (Gas & Charcoal)
Charcoal Grill - Hood AND Bottom AND Gas
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Ash Pan and Side Burner)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts AND Gas Grill
Body (BOTTOM half)AND Side Burner 1 year from date of purchase
Parts, Accessories, and Grill Covers 1 year from date of purchase
(seam tears only for covers)

OM6520 E.1 ™ & © Char-Griller / A&J Mfg. 4
Parts List
ItemDescriponQTY
1HoodAssembly1
2DamperAssembly1
3SideShelf1
4RightBackPanel1
5RightFrontPanel1
6RightL‐ShapeLeg2
7ShortLeg2
8CartSideFrame2
9LegExtender2
10LegBrace4
118”Wheel,PlascwithRubberTire2
12AxelCap2
13AxelRod1
14BoomShelfSecureBracket2
15BoomShelf,RightHalf1
16BoomShelf,LeHalf1
17LongLeg2
18LeL‐ShapeLeg2
19AshPanAssembly1
ItemDescriponQTY
20FireboxFrontSupportBracket1
21FireboxAssembly1
22FireBowl,3Handle,Porcelain1
23CharcoalGrate1
24OuterCookingGrate1
25InnerCookingGrate1
26ThermometerBezel1
27Thermometer1
28HandleEndCap,Right1
29HandleEndCap,Le 1
30Handle,Center1
31HingeAssembly1
32LeFrontPanel1
33LeBackPanel1
34AshPanHandle2
35LatchKit1
36ThermometerGasket1

OM6520 E.1 ™ & © Char-Griller / A&J Mfg. 5
Hardware Pack: 551084
HARDWARE LIST AND TOOLS REQUIRED
(Tools Not Included)
7/16" nut driver
STOP! CALL FIRST! DO NOT RETURN PRODUCT TO STORE.
CALL [phone]. This product has been built to the highest quality standards.
Call us should you have any questions not addressed in these instructions, or for service information.
No Returns on Used Grills
CAUTION: Do not attempt to move grill unless the lid is
latched, failing to do so may lead to damage or injury.
NOTICE: Read all operating and assembly instructions
before attempting to use your grill.
NOTICE: Always have a fire extinguisher near at all times.
Maintain and check your fire extinguisher regularly.
Have your grills serial number (located on the back of the grill body or on the leg) when
calling.
WARNING:
DO NOT OPERATE ABOVE 700°F / 371°C
Item Picture Description QTY
Hex Bolt—1/4”-20 x 1/2” 24
#6 Machine Screw 4
Hex Bolt—1/4”-20 x 1 3/4” 4
Hex Bolt—1/4”-20 x 1 1/2” 4
Axel Cap 2
Hex Bolt with Blue Locking Compound—1/4”-20 x 3/4” 8
Hex Nut—1/4”-20 12
Cotter Pin 2
Flat Washer 4
Hex Bolt—1/4”-20 x 2” 8
Utensil Hook 3

OM6520 E.1 ™ & © Char-Griller / A&J Mfg. 6
Short Legs
Right L-Shape Legs
Left L-Shape Legs
Long Legs
Hex Bolt
Step 1: Assemble Legs
(8) Hex Bolt --1/4”-20 x 1/2”
Step 2: Assemble Front and Back Panels
(4) #6 Machine Screw
Right Back Panel
Right Front Panel
Left Back Panel
Screws
Left Front Panel

OM6520 E.1 ™ & © Char-Griller / A&J Mfg. 7
Step 4: Attach Bottom Shelf to Leg Assembly
Step 3: Assemble Bottom Shelf
Bottom Shelf Braces
Hex Bolts
(2) Hex Bolt --1/4”-20 x 1/2”
Right Side Bottom Shelf
Left Side Bottom Shelf
NOTE: Insert
hook at each
corner of bottom
shelf into hole on
each Leg. Then
attach cart side
frames and leg
braces. Leg brace
with two cut slots
side goes on the
inside.
(8) Hex Bolt—1/4”-20 x 2”
Cart Side Frame
Hex Bolts
Leg Braces
Hex Nuts
Leg Assembly
Bottom Shelf Assembly
Cart Side Frame
Leg Assembly
(8) Hex Nut—1/4”-20