Chicago Electric 65588 User guide

INVERTER GAS GENERATOR
65588
SET UP, OPERATING, AND SERVICING
INSTRUCTIONS
Using an engine indoors CAN KILL YOU IN
MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors, and
vents.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 2
CONTENTS
IMPORTANT SAFETY
INFORMATION ............................ 3
SET UP PRECAUTIONS ....................3
OPERATING PRECAUTIONS............4
REFUELING PRECAUTIONS:...........6
BASIC SPECIFICATIONS ............. 6
UNPACKING .................................. 6
OPERATING INSTRUCTIONS ...... 7
ENGINE CONTROLS....................7
CHECKING AND FILLING
ENGINE OIL ...............................8
CHECKING AND FILLING FUEL..9
STARTING THE ENGINE..............9
BREAK-IN PERIOD ....................10
EQUIPMENT OPERATION .......... 10
TECHNICAL SPECIFICATIONS.. 11
SERVICING.................................. 11
MAINTENANCE PROCEDURES ..... 11
ENGINE OIL CHANGE ............... 11
SPARK PLUG MAINTENANCE.. 12
FUEL FILTER REPLACEMENT
(IF EQUIPPED).........................13
CLEANING, MAINTENANCE, AND
LUBRICATION SCHEDULE ..........13
AFTER INITIAL 20
OPERATION HOUR PERIOD: . 13
EVERY 25 OPERATION
HOURS THEREAFTER:...........13
EVERY 50 OPERATION
HOURS:....................................13
EVERY 100 OPERATION
HOURS:....................................13
EVERY 300 OPERATION
HOURS:....................................13
STORAGE ........................................14
TROUBLESHOOTING......................15
PARTS LISTS AND DIAGRAMS . 17
BODY PARTS LIST “A”.................. 17
BODY DIAGRAM “A” ...................... 17
GENERATOR PARTS LIST “B”.......18
GENERATOR DIAGRAM “B” .......... 18
ENGINE PARTS LIST “C” ............... 19
ENGINE ASSEMBLY DIAGRAM
“C” .................................................20
LIMITED 1 YEAR / 90 DAY
WARRANTY .............................. 21
EMISSION CONTROL SYSTEM
WARRANTY .............................. 22

SKU 65588 For technical questions, please call 1-800-444-3353. Page 3
SAVE THIS MANUAL
Keep this manual for the safety warn-
ings and precautions, assembly, operat-
ing, inspection, maintenance and cleaning
procedures. Write the product’s serial
number in the back of the manual near the
assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and
dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling,
and all other information
provided with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
WARNING! Read all instructions.
Failure to follow all instructions
listed below may result in re,
serious injury and/or DEATH.
The warnings and precautions
discussed in this manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into
this product, but must be supplied
by the operator.
SAVE THESE INSTRUCTIONS
Set up precautions
Keep access doors on enclosures1.
locked.
Have licensed electrician do all elec-2.
trical work, including all earth-ground

licensed electrician must do all main-
tenance.
Keep area and equipment dry.3.
Keep all guards in place and in prop-4.
er working order.
-5.
ble, and potentially explosive. Use
proper fuel storage and handling pro-
cedures. Do not store fuel or other


SKU 65588 For technical questions, please call 1-800-444-3353. Page 4
-6.
guishers nearby.
Operation of this equipment may cre-7.

dry vegetation.
A spark arrestor may be required.

agencies for laws or regulations relat-

8.
well-ventilated surface.
Wear ANSI-approved safety goggles,9.
heavy-duty work gloves, and dust
mask/respirator during set up.
Use only oil (SAE 10W30) and fuel10.
-
cations” section of this manual.
Operating precautions
1. CARBON MONOXIDE
HAZARD
Using an engine indoors
CAN KILL YOU IN
MINUTES.
Engine exhaust contains carbon
monoxide. This is a poison you
cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are
open.
2. Only use OUTSIDE and far away
from windows, doors, and vents.
Unconditioned electrical output can3.
damage sensitive equipment; do not
use to power sensitive electronic
equipment without appropriate line
conditioner (sold separately).
Keep children away from the equip-4.
ment, especially while it is operating.
Do not leave the equipment unat-5.
tended when it is running. Turn off
the equipment (and remove safety
keys, if available) before leaving the
work area.
People with pacemakers should6.
consult their physician(s) before

proximity to a heart pacemaker could
cause pacemaker interference or
pacemaker failure. Caution is neces-
sary when near the engine’s magneto
or recoil starter.
Use only accessories that are recom-7.
mended by Harbor Freight Tools for
your model. Accessories that may be
suitable for one piece of equipment
may become hazardous when used
on another piece of equipment.
Do not operate in explosive atmo-8.
spheres, such as in the presence of

Gasoline-powered engines may ignite
the dust or fumes.
Stay alert, watch what you are doing9.
and use common sense when operat-

SKU 65588 For technical questions, please call 1-800-444-3353. Page 5
ing this piece of equipment. Do not
use this piece of equipment while

alcohol or medication.
Parts, especially exhaust system10.
components, get very hot during use.
Stay clear of hot parts.
Do not cover the engine or equipment11.
during operation.
Keep the equipment, engine, and sur-12.
rounding area clean at all times.
Use the equipment, accessories, etc.,13.
in accordance with these instructions
and in the manner intended for the
particular type of equipment, taking
into account the working conditions
and the work to be performed. Use
of the equipment for operations differ-
ent from those intended could result
in a hazardous situation.
Do not operate the equipment with14.
known leaks in the engine’s fuel sys-
tem.
This product contains or, when used,15.
produces a chemical known to the
State of California to cause cancer
and birth defects or other reproduc-
tive harm. (California Health & Safety
Code § 25249.5, et seq.)
When spills of fuel or oil occur, they16.
must be cleaned up immediately. Do
not leave fuel, or oil soaked rags sit-
ting around, even for short periods
of time. Dispose of (or store) any
fuel, or oil soaked rags in a bottom-
ventilated, covered, metal container.
-
als as per any local, state, or federal
codes and regulations.
Before use, check for misalignment17.
or binding of moving parts, breakage
of parts, and any other condition that
may affect the equipment’s operation.
If damaged, have the equipment
serviced before using. Many ac-
cidents are caused by poorly main-
tained equipment.
Use the correct equipment for the18.
application. Do not modify the equip-
ment and do not use the equipment
for a purpose for which it is not in-
tended.
SERVICE PRECAUTIONS
Before service, maintenance, or1.
cleaning:
Turn the engine switch to itsa.
“OFF” position.
Allow the engine to completelyb.
cool.
Then, remove the spark plugc.
wire(s) from the spark plug(s).
Keep all safety guards in place and in2.
proper working order. Safety guards
-
cal guards, and heat shields, among
other guards.
Do not alter or adjust any part of3.
the equipment or its engine that is
sealed by the manufacturer or dis-
tributor. Only a qualied service
technician may adjust parts that
may increase or decrease gov-
erned engine speed.
Wear ANSI-approved safety goggles,4.
heavy-duty work gloves, and dust
mask/respirator during service.
Maintain labels and nameplates on5.
the equipment. These carry impor-

SKU 65588 For technical questions, please call 1-800-444-3353. Page 6
tant information. If unreadable or
missing, contact Harbor Freight Tools
for a replacement.
Have the equipment serviced by a6.

identical replacement parts. This will
ensure that the safety of the equip-
ment is maintained. Do not attempt
any service or maintenance proce-
dures not explained in this manual
or any procedures that you are un-
certain about your ability to perform
safely or correctly.
Store equipment out of the reach of7.
children.
Follow scheduled engine and equip-8.
ment maintenance.
Refueling Precautions:
Do not smoke, or allow sparks,a.

around the equipment, especially
when refuelling.
b.
engine is running or hot.
c.
a little room for the fuel to expand as
needed.
Refuel in an exterior, well-ventilatedd.
area only.
BASIC SPECIFICATIONS
Fuel Type 89+ Octane unleaded
gasoline.
Capacity 0.6 US Gallons
Engine Oil Type SAE 30W Above 32° F
SAE 10W-30 Below 32° F
Capacity 0.2 QT.
Run Time @ 50%

Approximately 4 Hours
(with full tank).
 93 dB
Power Output 950 W Rated, 1000 W
Peak
Receptacles
120 V ~ 7.9 A Rated
Duplex Receptacle 12 V
DC 65 Receptacle.
Note: 
the -
CATIONS chart in this manual.
The emission control system for this
engine is warranted for standards
set by the U.S. Environmental
Protection Agency and by the
California Air Resources Board
(also known as CARB). For
warranty information, refer to the
last pages of this manual.
At high altitudes, the engine’s
carburetor, governor (if so
equipped), and any other parts
that control the fuel-air ratio will


altitude use and to prevent
damage to the engine and any
other devices used with this
product.
UNPACKING
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 7
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
TO PREVENT
SERIOUS INJURY:
Operation of this equipment
may create sparks that
can start res around dry
vegetation.
A spark arrestor may be
required.
The operator should contact
local re agencies for laws
or regulations relating to re
prevention requirements.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section
at the beginning of this manual
including all text under
subheadings therein before set
up or use of this product.
TO PREVENT SERIOUS INJURY
FROM ACCIDENTAL STARTING:
Turn the Power Switch of the
equipment to its “OFF”
position, disconnect the spark
plug wire(s) before assembling
or making any adjustments to
the equipment.
Engine Controls
Engine Switch1. , disables engine in
“OFF” position.
Figure 1
AC 120 V Outlets DC Outlet
Economy (on/off) Switch
Pull (Recoil)
Starter
Handle (4) Engine (on/off) Switch
A
B
C
D
3
2. Economy Control Switch decreases
output of Generator when less power
is needed. This will result in better
-
ume.
Overload Light (A)3. comes on when
the Inverter Control Unit overheats, or
the AC output rises above 7.9 AMPS.
The electronic breaker will then ac-
tivate, stopping power generation in
order to protect both the Generator
and any connected devices. The AC


on. The Generator Engine will stop
running. When this happens, pro-
ceed as follows:

SKU 65588 For technical questions, please call 1-800-444-3353. Page 8
Turn off any connected electric de-a.
vices.
Reduce the total wattage of con-b.
nected electric devices.
Check for any blockages in the cool-c.
ing air inlet, and remove, or repair
before reusing.
-d.
lem, restart the Generator.
DC Outlet4. , used to charge a 12 Volt
auto, or marine battery. Make sure
the leads of the charger are correctly
connected to the positive and nega-
tive battery terminals.
Fuel Cock (3)5. should be set to “OFF”
(full clockwise position) if the Gen-
erator is being re-fueled, is not being
used and/or is being stored. It should
be “ON” (full counterclockwise posi-
tion) at all times when the Generator
is running.
Recoil Starter Handle (4)6. is used for
starting the Generator.
AC 120 Volt Outlets7. are used to
power electrical equipment using the

lit. If it is not, unplug the electrical
equipment and check the problem
before continuing.
Checking and Filling Engine Oil
CAUTION! Your Warranty is VOID if the
engine’s crankcase is not properly

each use. Before each use, check
the oil level. Do not run the engine
with low or no engine oil. Running
the engine with no or low engine oil
-
gine.
Figure 2
Oil Filler Cap (Dip Stick Attached)
8. Remove the Oil Filler Cap (Dipstick is
attached), and wipe it off with a clean
rag. See Figure 2.
Reinsert the dipstick completely (do9.
not screw on the Oil Filler Cap) and
remove it to check the oil level. The
oil level should be between the high
and low marks on the dipstick.
If the oil level is below the low mark10.
add the appropriate type of oil until
the oil level is between the high and
the low marks.
Oil type:
32° F or above = SAE 30W
Below 32° F = SAE 10W-30
Inspect “O” Ring condition on the11.
cap. Replace if damaged or missing.
Replace the Oil Dipstick.12.
CAUTION! Do not run the engine with too
little or too much oil. The engine will
be permanently damaged.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 9
Checking and Filling Fuel
WARNING! TO PREVENT
SERIOUS INJURY FROM
FIRE:
Fill the fuel tank in a well-venti-
lated area away from ignition sourc-
es. Do not smoke.
1.
Fuel Tank Cap and the surrounding
area.
Unscrew, and remove the Fuel Tank2.
Cap. Remove the Strainer.
Check the fuel level by peering into3.
the tank. If the fuel level is well below
the top of the tank, the fuel should be
topped off before using.
Mix fuel stabilizer (not included) with4.
89+ octane unleaded gasoline ac-
cording to fuel stabilizer directions.
Fill the Fuel Tank to about 1 inch5.

cover bottom of the Strainer).
Replace the Strainer and Fuel Tank6.
Cap.
Starting the Engine
Inspect engine and equipment
looking for damaged, loose,
and missing parts before
set up and starting. If any
problems are found, do not use
equipment until xed properly.
Before starting the engine:
Inspect the equipment anda.
engine.
Fill the engine with the prop-b.
er amount and type of fuel
and oil.
Read the Equipment Opera-c.
tion section that follows.
Unplug all loads from the Gas Gen-1.
erator before starting to prevent per-
manent damage to any appliances,
tools, or equipment.
Figure 3
Fuel Cock (3)
Recoil Starter Handle (4)
2. Turn the engine Fuel Cock (3) full
clockwise to its “OPEN” position.
See Figure 3.
Open Fuel Tank Air Vent (located on3.
top of Fuel Cap) to full counterclock-
wise position.
Turn the Engine Switch (on the Con-4.
trol Panel) to its “ON” position, and
the Economy Switch to it’s “OFF”
position.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 10

Figure 4
5. 
to its “CHOKE” position (far right).
-
sition (far left) when starting a warm
engine. See Figure 4.
Grasp the Recoil Starter Handle (4),6.
and pull slowly until resistance is felt.
While holding the handle, allow the
starter rope to rewind slowly. Then,
pull the Recoil starter handle with a
rapid, full arm stroke. Once again
while holding the handle, allow the
rope to rewind slowly. Repeat as
necessary, until the engine starts.
After the engine starts and warms up,7.

“RUN” position.
IMPORTANT: Allow the engine to run8.
at no load until warm (1-5 minutes)
after each start-up to allow the engine
to stabilize.
Break-in Period
Breaking-in the engine will help to1.
ensure proper equipment and engine
operation, and will extend the en-
gine’s lifespan. The warranty is void
if the engine is not broken in properly.

break-in period.
2.
Do not apply a heavy electrical load
to the equipment.
Do not operate the engine at its
maximum speed, use the Economy
Control Switch (on Control Panel).
3.
Change the engine oil.
NOTE: Under normal operating
conditions subsequent mainte-
nance follows the schedule ex-
plained in the MAINTENANCE AND
SERVICING section.
EQUIPMENT OPERATION
Follow correct starting and break-in1.
procedures in previous section.
NOTE: Avoid connecting the Generator
to commercial power outlets. Avoid
connecting the Generator in parallel
with any other generators.
Plug in AC power cord from the item2.
needing power. Always plug in larg-

To save power and gasoline, turn on3.
the Economy Control Switch. If the
Generator sounds like it is faultering,
or lugging under it’s electrical load,
turn off the Economy Control Switch.
4.
unplug all electrical cords.
To prevent accidents, turn off the5.
engine and disconnect its spark plug
wire after use. Wait for the engine to
cool, clean external parts with clean
cloth, then store the equipment out

SKU 65588 For technical questions, please call 1-800-444-3353. Page 11
of children’s reach according to the
Storage instructions in this manual.
TECHNICAL
SPECIFICATIONS
Engine Type Air Cooled, 4 Cycle, OHV,
Gas Engine.
Fuel Type 89+ octane unleaded
gasoline
Capacity 0.6 Gallons
Engine Oil Type
SAE 30W (above 32° F)
SAE 10W30 (at 32° F or
below)
Capacity .2 Quarts
Spark Plug Type Standard CR4HSB
Gap .024” to .028”
Engine
Speed Maximum 6500 RPM
SERVICING
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
STARTING:
Turn the Power Switch of the
equipment to its “OFF”
position, wait for the engine to
cool, and disconnect the
spark plug wire(s) before
performing any inspection,
maintenance, or cleaning
procedures.
TO PREVENT
SERIOUS INJURY
FROM EQUIPMENT FAILURE:
Do not use damaged
equipment. If abnormal noise,
vibration, or excess smoking
occurs, have the problem
corrected before further use.
Maintenance Procedures
Many maintenance procedures,
including those not detailed
in this manual, will need to
be performed by a qualied
technician for safety. If you
have any doubts about your
ability to safely service the
equipment or engine, have a
qualied technician service the
equipment instead.
Note: Warranty is void if proper mainte-
nance and servicing procedures are
not followed.
Engine Oil Change
CAUTION! Oil is very hot during opera-
tion and can cause burns. Wait for
engine to cool before changing oil.
First remove Housing Cover (6).1.
Place a drain pan (not included) un-2.
derneath the crankcase’s drain plug.
Remove the drain plug and, if pos-3.
sible, tilt the crankcase slightly to help
drain the oil out. Recycle used oil.
Replace the drain plug, (check the4.
sealing “O” Ring condition and re-
place if damaged) and tighten the
drain plug.
-5.
ing the instructions under the Starting
the Engine section.
Air Filter Element Maintenance
Wipe off the Air Cleaner (1C) cover,1.
and remove it.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 12
Figure 5

Air Cleaner Cover
2. Remove the Air Filter Element. See
Figure 5.
Cleaning:3.
a.
Wash the element in warm water
and mild detergent several times.
Rinse. Squeeze out excess water
and allow it to dry completely. Soak

squeeze out the excess oil.
b.

before use.
Spark Plug Maintenance
Remove Spark Plug Access Cover1.
(17). Disconnect spark plug wire
from end of plug. Clean out debris
from around spark plug and remove
the spark plug.
Inspect the spark plug:2.
If the electrode is oily, clean it using a
clean, dry rag.
If the electrode has deposits on it,
polish it using emery paper.
If the white insulator is cracked or
chipped, the spark plug needs to be
replaced.
When installing a new spark plug, ad-3.


Do not pry against the electrode or
the insulator, the spark plug can be
damaged.
Install the new spark plug or the4.
cleaned spark plug into the engine.
Gasket-style: Finger-tighten until the
gasket contacts the cylinder head,
then about 1/2-2/3 turn more.
Non-gasket-style: Finger-tighten until
the plug contacts the head, then
about 1/16 turn more.
Apply dielectric spark plug boot5.
protector (not included) to the end of
the spark plug and reattach the wire
securely.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 13
Fuel Filter Replacement (if equipped)
WARNING! TO PREVENT
SERIOUS INJURY FROM
FIRE:

well-ventilated area away from igni-
tion sources. Do not smoke.
Wait for engine to cool completely1.
before proceeding.
Wear protective gear including, ANSI-2.
approved safety goggles, NIOSH-
approved dust mask/respirator, and
nitrile gloves.
Close fuel valve leading from gas3.
tank completely.
-4.
tion.
Place a suitable container under the5.

Disconnect the fuel lines leading to6.

to drain onto the container.
7.
orientation. Make sure to properly
secure both fuel lines.
Clean up and properly dispose of all8.
fuel.
Wait for at least one hour before use9.
to allow all residual fuel vapors to
dissipate. To prevent FIRE, do not
start the engine while the smell of
fuel hangs in the air. Remember to
open the fuel valve before restarting
the engine. It may take a little longer
than usual to start the engine be-


Cleaning, Maintenance, and
Lubrication Schedule
Note: This maintenance schedule is
intended solely as a general guide.
If performance decreases or if equip-
ment operates unusually, check sys-
tems immediately. The maintenance
needs of each piece of equipment will
differ depending on factors such as
duty cycle, temperature, air quality,
fuel quality, and other factors.
Note: These procedures are in addition to
the regular checks and maintenance
explained as part of the regular op-
eration of the engine and equipment.
After Initial 20 Operation Hour Period:
Change engine oil.a.
Every 25 Operation Hours Thereafter:
a.
Inspect/clean spark plug.b.
Every 50 Operation Hours:
Change engine oil.a.
b.
Every 100 Operation Hours:
Replace spark plug.a.
b.
Note: All maintenance procedures sched-
uled for 25, 50, and 100 operation
hours should be performed at least
yearly.
Every 300 Operation Hours:
Clean fuel tank and carburetor.a.
Clean carbon build-up from combus-b.
tion chamber.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 14
Storage
Wait for engine to cool, then clean1.
engine with clean cloth.
When the equipment is to remain idle2.
for longer than 20 days, prepare the
engine for storage as follows:
Change engine oil and empty fuela.
tank.
Either leave fuel tank empty orb.


for about 5-10 minutes to circulate
the gasoline through the carburetor.
Wait for engine to cool before pro-
ceeding.
Clean out area around spark plug.c.
Remove spark plug and pour one
tablespoon of engine oil into cylinder
through spark plug hole.
Reinstall spark plug, but leave sparkd.
plug wire disconnected.
Pull recoil starter to distribute oil ine.
cylinder. Stop after one or two revo-
lutions when you feel the piston start
the compression stroke (when you
start to feel resistance).
Disconnect battery cables (iff.
equipped).
Cover and store in a dry, well-ventilat-3.
ed area out of reach of children.
Before starting the engine after stor-4.
age, keep in mind that untreated gas-
oline will deteriorate quickly. Drain

to fresh fuel if untreated gasoline has
been sitting for a month, if treated
gasoline has been sitting beyond the
fuel stabilizer’s recommended time
period, or if the engine does not start
properly.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 15
Troubleshooting
Problem Possible Causes Probable Solutions
Engine will not
start

No fuel in tank or Fuel Cock closed.1.
Choke not in start position,2.
especially with cold engine.
3.
gasoline.
Dirty fuel passageways blocking fuel4.

Too much fuel in chamber. This can5.
be caused by the carburetor needle
sticking.

Fill fuel tank and open fuel valve.1.
Move choke to start position if2.
engine is cold.
Use only fresh 89+ octane unleaded3.
gasoline.
Clean out passageways using4.
fuel additive. Heavy deposits may
require further cleaning.
Turn choke to run position. Remove5.
spark plug and pull the start handle
several times to air out the chamber.
Reinstall spark plug and set choke
to start position.

Spark plug wire not connected1.
securely.
Spark plug electrode wet or dirty.2.
Incorrect spark plug gap.3.
Spark plug wire or spark plug4.
broken.
Incorrect spark timing or faulty5.
ignition system.

Connect spark plug wire properly.1.
Clean spark plug.2.
Correct spark plug gap.3.
Replace spark plug wire and/or4.
spark plug.
5.
repair ignition system.

Cylinder not lubricated. Problem1.
after long storage periods.
2.
(Hissing noise will occur when trying
to start.)

Pour tablespoon of oil into spark1.
plug hole. Crank engine a few times
and try to start again.
Tighten spark plug. If that does not2.
work, replace spark plug.
Engine misres Spark plug wire loose.1.
Incorrect spark plug gap or2.
damaged spark plug.
Defective spark plug wire.3.
Old or low quality gasoline.4.
Check wire connections.1.
Re-gap or replace spark plug.2.
Replace spark plug wire.3.
Use only fresh 89+ octane unleaded4.
gasoline.
Engine stops
suddenly
1.
Fuel tank empty or full of impure or2.
low quality gasoline.
Defective fuel tank cap creating3.

Fill engine oil to proper level. Check1.
engine oil before EVERY use.
Fill fuel tank with fresh 89+ octane2.
unleaded gasoline.
Test/replace fuel tank cap.3.
Follow all safety precautions whenever diagnosing or servicing the
equipment or engine.

SKU 65588 For technical questions, please call 1-800-444-3353. Page 16
Troubleshooting
Problem Possible Causes Probable Solutions
Engine knocks Old or low quality gasoline.1.
Engine overloaded.2.
Incorrect spark timing, deposit3.
buildup, worn engine, or other
mechanical problems.
Fill fuel tank with fresh 89+ octane1.
unleaded gasoline.
Do not exceed equipment’s load2.
rating.
3.
and service engine.
Engine backres Impure or low quality gasoline.1.
Engine too cold.2.
Choke not open after engine warm.3.
Engine not properly adjusted for4.
high altitude operation.
Intake valve stuck, choke stuck,5.
incorrect timing, clogged carburetor,
or overheated engine.
Fill fuel tank with fresh 89+ octane1.
unleaded gasoline.
Use cold weather fuel and oil2.

Move choke to run position after3.
engine warms up.
4.
engine at altitudes greater than
5,000 feet above sea level.
5.
and service engine.
Follow all safety precautions whenever diagnosing or servicing the
equipment or engine.
PLEASE READ THE FOLLOWING CAREFULLY


DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT








SKU 65588 For technical questions, please call 1-800-444-3353. Page 17
Body Parts List “A”
Part Description Q’ty
1 Tapping Screws 4
2 Control Panel 1
3 Fuel Cock 1
4 Recoil Starter Handle 1
5 Right Engine Cover 1
6 Generator Housing Cover 1
7 Hex Screws 6
9 Fuel Cap Assembly 1
10 Fuel Tank Sleeve Holder 1
11 Fuel Tank 1
12 Fuel Tank Rubber Buffer 2
13 Fuel Tank Bracket 1
14 Motor Assembly 1
15 Hex Screws 4
Body Parts List “A”
Part Description Q’ty
16 Rear Engine Cover 1
17 Spark Plug Access Cover 1
18 Right Generator Cover 1
19 Hex Screws 7
20 Oil Pump 1
21 Base 1
22 Rubber Buffer Housing 4
23 Hex Screws 4
24 Oil Cap 1
25 Oil Filler Neck 1
26 Inverter Rubber Buffer 4
27 Hex Screws 4
28 Inverter 1
PARTS LISTS AND DIAGRAMS
Body Diagram “A”

SKU 65588 For technical questions, please call 1-800-444-3353. Page 18
Generator Parts List “B”
Part Description Q’ty
1B Tapping Screws 4
2B Fan Cover 1
3B Tapping Screws 2
4B Fan 1
5B Ventilator Back Plate 1
6B Rotor 1
7B Tapping Screws 4
8B Rotor Shaft Holder 1
9B Tapping Screws 4
10B Rotor Shield 1
11B Hex Screws 1
12B Right Cover 1
13B Tapping Screws 2
Part Description Q’ty
14B Cover 1
15B  1
16B Engine Assembly 1
17B Flywheel Shield 1
18B Carburetor Insulator 1
19B  1
20B Carburetor 1
21B Air Cleaner 1
22B Tapping Screws 2
23B Gasoline-Break Switch 1
24B Gasoline Pump 1
25B Tapping Screws 1
26B Engine Stand Bracket 1
27B Engine Stand Rubber Buffers 4
28B Engine Base 1
NOTE:
individual part number.
Generator Diagram “B”

SKU 65588 For technical questions, please call 1-800-444-3353. Page 19
Part Discription Q’ty
1C Air Cleaner (outside) Cover 1
2C Filter Net 1
3C Screw M5 X 75 2
4C Air Cleaner (Inside) Cover 1
5C Gasket 1
6C Carburetor 1
7C Gasket 1
8C Intake Pipe 1
9C Gasket 1
12C Screw M5 X 12 5
13C Block Cover 1
18C Oil-Seal 2
19C Cylinder 1
20C Pin 6 X 12 2
21C Board 1
22C Screw M3 X 5 1
23C Sea Saw Plate 1
24C Reed Valve 1
25C Crank Shaft 1
26C Key 3 X 5 X 13 1
28C-1 Piston 1
28C-2 Piston Ring (No 1) 1
28C-3 Piston Ring (No 2) 1
28C-4 Oil-Ring 1
29C Ring 2
30C Piston Pin 1
31C  1
32C  1
33C Shift Fork 1
34C Screw M5 X 25 2
35C Ignition Starter 1
36C Screw M5 X 20 1
37C Screw 2 1
38C Case 1
39C Oil-Seal 2
40C Screw M5 X 25 1
43C Seal 1
44C Oil Dip-Stick 1
45C Engine Oil Protector 1
46C Magneto Rotor Component 1
47C Screw 1 1
48C Start Reel 1
49C Nut M10 X 1.25 1
50C Magneto Cover 1
51C Starter 1
52C Nut M5 3
55C Screw M5 X 16 3
56C  1
57C Nut M5 3
58C Double-Edge Bolt 2
59C Screw M5 X 35 1
60C  1
Part Discription Q’ty
61C  1
62C Rocker 2
63C Rocker-Shaft 1
64C Exhaust Valve 1
65C Intake Valve 1
66C Valve Spring 2
67C Valve Spring Seat 2
68C Spark Plug 1
69C Gasket 1
70C Cover 1
83C Gear Pin 1
84C Gasket 4 1
85C Timing Gear 1
86C Valve Pole 2
87C Valve Pillar 2
88C Cam Wheel 1
89C  2
90C Sleeve 1
91C Pin 2
92C Side Block Cover 1
NOTE: When ordering, or referring to
parts for “Engine”, please add the suf-
x “C” after each individual part num-
ber.
Engine Parts List “C”

SKU 65588 For technical questions, please call 1-800-444-3353. Page 20
Engine Assembly Diagram “C”
NOTE: When ordering, or referring to parts for “Engine”, use the sufx “C”
after each individual part number.