Chicago Pneumatic CP7500D User manual

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8940162727
CA144787
8940162728
CA144788
8940162729
8940162730
KF131709
8940162731
8940162106
CA158057
8940162732
CA158069
8940162733
8940162734
8940162735
8940162736
8940162737
8940162738
8940162739
CA144800
8940162740
8940162741
8940162742
8940164491
8940162744
8940162745
8940162746
8940162747
8940162748
8940162749
8940162750
8940162751
8940162752
8940162753
8940162754
8940162755
8940162756
8940162757
8940162758
8940162759
See
Accessories
Available
8940164485
8940162764
8940162765
8940164487
See
Accessories
Available
Housing
Spring Pin
Valve Body
Lever
Valve Stem
Adjust Valve
O-Ring
Spring
O-Ring
O-Ring
Throttle Valve Plug
Spacer
Ball Bearing
Rear End Plate
Rotor
Rotor Blade (4)
Spring Pin
Cylinder
Front End Plate
Ball Bearing
Lock Nut
Pinion Gear
Lock Ring
Spindle
Screw
Cap
Screw
Key
Exhaust Cover
Bevel Gear
Lock Nut
Screw
Packing
Bearing Cover
Seal
Spring
Lever Bar
Spring Pin
Rubber Grip
Spanner
2” Grinding Wheel 60 Grit
2” Grinding Wheel 80 Grit
2” Grinding Wheel 120 Grit
Pin Wrench
Wheel Guard
Nut
Spacer
2” Cutting Wheel
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CP7500D
Angle Grinder / Cut-off Tool
Index
No. Index No.
Part
No. Part No.
Description Description No.
Req'd.
No.
Req'd.
Accessories
8940162768 - 2” Grinding Wheel 60 Grit (5 pcs)
8940162769 - 2” Grinding Wheel 80 Grit (5 pcs)
8940162770 - 2” Grinding Wheel 120 Grit (5 pcs)
8940164490 - 2” Cutting Wheel (5 pcs)
Grinder Cut-off Tool
28
24
43
25
41
46
47
44
32
29
1
39
27
22
20 12
19 15
16
28
18
17
14
13
26
21
36
37
23
3
38
42
5
87
6
9
10
11
40
42
33
34
13
30
20
35
31

INSTRUCTION MANUAL
Air Supply Requirements
1. Supply tool with 90 psig (6.2 bar) of clean, dry air.
Higher pressure drastically reduces tool life.
2. Connect tool to air line using pipe, hose, and
fitting sizes shown in the diagram.
Lubrication
1. Motor - Use an air line lubricator with SAE #10 oil,
adjusted to two (2) drops per minute. If an air line
lubricator cannot be used, add air motor oil to the
inlet once a day.
2. Gears - Remove screw (Index no. 27). Use grease
gun C098689 with Mobilux EP-2 or equal grease.
Re-install screw (Index no. 27).
Maintenance
1. Disassemble and inspect air motor every three (3)
months if the tool is used every day. Replace
damaged or worn parts.
2. High wear parts are underlined in the parts list.
3. Recommended accessories:
8940162768
Grinding Wheel 60 Grit (set of 5)
8940162769
Grinding Wheel 80 Grit (set of 5)
8940162770
Grinding Wheel 120 Grit (set of 5)
8940164490
Cutting Wheel (set of 5)
Copyright 2007, Chicago Pneumatic Tool Co. LLC
All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks,
model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
CP7500D
Angle Grinder / Cut-off Tool
EC DECLARATION OF CONFORMITY
We, Chicago Pneumatic Tool Co. LLC, 13325
Carowinds Blvd., Charlotte, NC 28273 USA, declare
under our sole responsibility that the product to which
this declaration relates, is in conformity with the
requirements of the Council Directive of June 1998 on
the approximation of the laws of the Member States
relating to machinery (98/37/EC).
Machine Name CP7500D 2" Angle Grinder / Cut-off
Tool
Machine Type Power tool equipped with 3/8"-24
spindle for use with various grinding and cutting
wheels - No other use is permitted.
Serial No. Tools with No. 06001P or higher
Technical Data
2" (50.8 mm) Grinding or cutting wheel
Free Speed 22,000 RPM
Air pressure 90 psi (6.2 bar)
Harmonized Standards Applied EN792-7
National Standards Applied ISO 8662-4(Grinder),
ISO 8662-12(Cut-Off Tool), ISO 15744-2002
Name And Position Of Issuer Stéphane
Rakotoarivelo, General Manager
Signature Of Issuer
Date Of Issue October 15, 2007
Noise & Vibration Declaration*
Sound pressure level 79 dB(A) uncertainty 3 dB(A),
in accordance with ISO 15744-2002. For sound
power, add 11 dB(A).
For use as a Grinder 2
Vibration value 6.5 m/s , re. ISO 8662-4.
For use as a Cut-off Tool
2
Vibration value 5.35 m/s , re. ISO 8662-12.
*These declared values were obtained by laboratory type testing in
compliance with the stated standards and are not adequate for use in
risk assessments. Values measured in individual work places may be
higher than the declared values. The actual exposure values and risk of
harm experienced by an individual user are unique and depend upon
the way the user works, the workpiece and the workstation design, as
well as upon the exposure time and the physical condition of the user.
We, Chicago Pneumatic, cannot be held liable for the consequences of
using the declared values, instead of values reflecting the actual
exposure, in an individual risk assessment in a work place situation
over which we have no control.
English
EN
1/2" (12mm)
3/8" (10mm)
3/8" (10mm)
3/8" (10mm)
CA048361 (1/2")
CA048362 (1/2")
CA048360 (1/2")
3/8" (10mm) 3/8" (10mm)
130
90
0

2
SAFETY INSTRUCTIONS
To reduce risk of injury, everyone using, installing, repairing,
maintaining, changing accessories on, or working near this tool must
read and understand these instructions before performing any such
task.
DO NOT DISCARD - GIVE TO USER
The goal of Chicago Pneumatic is to produce tools that help you work
safely and efficiently. The most important safety device for this or any
tool is YOU. Your care and good judgment are the best protection
against injury. All possible hazards cannot be covered here, but we
have tried to highlight some of the important ones.
For Additional Safety Information Consult:
!Your employer, union and/or trade association.
!US Department of Labor (OSHA); www.osha.gov; Council of
the European Communities europe.osha.eu.int
!“Safety Requirements for the Use, Care and Protection of
Abrasive Wheels” (ANSI B7.1) and “Safety Code for Portable
Air Tools” (ANSI B186.1) available from: www.ansi.org
!“Safety Requirements for Hand-Held Non-Electric Power
Tools” available from: European Committee for
Standardization, www.cenorm.be
Air Supply And Connection Hazards
!Air under pressure can cause severe injury.
!Always shut off air supply, drain hose of air pressure and
!disconnect tool from air supply when not in use, before
changing accessories or when making repairs.
!Never direct air at yourself or anyone else.
!Whipping hoses can cause serious injury. Always check for
damaged or loose hoses and fittings.
!Do not use quick disconnect couplings at tool. See
instructions for correct setup.
!Whenever universal twist couplings are used, lock pins must
be installed.
!Do not exceed maximum air pressure of 90 psi/6.2 bar or as
stated on tool nameplate.
Wheel Guard Usage
!Always use the recommended wheel guard to prevent injury
from broken grinding wheel parts.
!If a guard has withstood a wheel breakage do not continue to
use it. It may be damaged.
!Position the guard between the grinding or cutting wheel and
the operator.
!Use barriers to protect others from wheel fragments and
grinding sparks. Projectile Hazards
!Always wear impact-resistant eye and face protection when
involved with or near the operation, repair or maintenance of
the tool or changing accessories on the tool.
!Be sure all others in the area are wearing impact-resistant eye
and face protection.
!Even small projectiles can injure eyes and cause blindness.
!A grinding or cutting wheel that bursts can cause very serious
injury.
!Daily measure the tool speed with a tachometer to make sure
it is not greater than the RPM marked on the grinding or
cutting wheel.
!Never use a grinding or cutting wheel marked with a speed
lower than the air grinder or cut-off tool speed.
!Ensure that sparks and metal cuttings are directed so as not
to cause a hazard.
Grinding or Cutting Wheel Mounting Hazards
!Correct grinding wheel mounting is necessary to prevent
injury from broken wheels.
!Do not use chipped or cracked grinding or cutting wheels.
!Grinding wheels should be a free fit on the spindle to prevent
stress at the hole.
!Use only wheel collars that come with the grinder for
mounting the grinding wheel.
!Flat washers or other adapters may over stress the wheel.
Always use heavy paper blotter discs between the wheel
collars and the grinding wheel. Use spacer (Index No. 46)
only with cutting wheel. Never use spacer with grinding wheel
otherwise it can cause injury.
!Tighten the wheel on the spindle to prevent spin off when the
air grinder is turned off.
!Before grinding, test grinding wheel by briefly running tool at
full throttle. Be sure to use a barrier (such as under a heavy
work table) to stop any possible broken wheel parts.
Cut-Off Tool Operating Hazards
!Cutting with these tools will create sharp edges. Wear
gloves to protect hands.
!Avoid direct contact with accessory and work surface
during and after work.
!Cutting edges and saw blades can become hot during
use. Do not touch.
!Never force the tool to cut faster or through heavier
gauge material than rated capacity.
!To prevent damage to the tool and accessory,
accessory must be held firmly against work surface
while cutting. Workplace Hazards
!Slip/Trip/Fall is a major cause of serious injury or death. Be
aware of excess hose left on the walking or work surface.
!High sound levels can cause permanent hearing loss. Use
hearing protection as recommended by your employer or
OSHA regulation (see 29 CFR part 1910).
!Maintain a balanced body position and secure footing.
!Repetitive work motions, awkward positions and exposure to
vibration can be harmful to hands and arms. If numbness,
tingling, pain or whitening of the skin occurs, stop using tool
and consult a physician.
!Avoid inhaling dust or handling debris from the work process
which can be harmful to your health. Use dust extraction and
wear respiratory protective equipment when working with
materials which produce airborne particles.
!Operators and maintenance personnel must be physically
able to handle the bulk, weight and power of this tool.
!This tool is not intended for use in explosive atmospheres and
is not insulated for contact with electric power sources.
!Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains chemicals
known to the State of California to cause cancer and birth
defects or other reproductive harm. Some examples of these
chemicals are:
- Lead from lead based paints
- Crystalline silica bricks and cement and other
masonry products
- And Arsenic and chromium from chemically-
treated rubber
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
!For professional use only.