CHICAGO SCOOTER CO PUG 50 User manual

Owner’s Manual

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This owner's manual contains important safety, operational and maintenance information. Any person
operating or riding as a passenger on your scooter should carefully read and fully understand the entire
contents of this manual prior to riding the vehicle. For your safety, follow all safety warnings contained
within the owner's manual and the labels applied to your scooter. You should always keep this owner’s
manual in your vehicle, and it should be considered a permanent part of the vehicle.
If you have any questions, please ask your dealer for assistance.
Safety symbols and notes. Please observe the following:
Failuretofollowinstructions with aWARNINGsymbolcouldresultin seriousinjuryordeath. Precautionary
measures are required.
CAUTION
Important instructions and precautionary rules to avoid damage to the vehicle. Non-observance can lead to
an unsafe vehicle condition.
NOTE
WARNING
!

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Congratulations on your purchase of the Chicago Scooter Company Pug 50!
Please read this manual carefully prior to riding so that you will understand how to safely operate your scooter,
understand its capabilities and limitations, and become aware of all vehicle controls and features.
This owner's manual contains important maintenance information. The efficiency and longevity of your scooter
will depend heavily on your operating methods and periodic maintenance. Failure to operate and maintain your
scooter as instructed in this owner's manual may void the limited warranty and reduce the efficiency and reliability
of your vehicle.
The first 500 miles are the most important in the life of your scooter. Proper break-in during this time will ensure
maximum life. Please refer to the break-in section for specific break-in procedures prior to riding.
You should always use original Chicago Scooter Company OEM parts for all maintenance and repairs as they
have been designed specifically for your vehicle.
Genuine Motor Oil is the official lubricant of Chicago Scooter Company vehicles. Genuine Motor Oils have been
specially formulated to keep your vehicle operating at maximum efficiency with minimal engine wear. Genuine
Motor Oils are synthetic oils that utilize the best-known lubrication technology to increase fuel mileage and
produce minimum exhaust emissions.
Prima is the official accessories supplier for Chicago Scooter Company vehicles. Prima accessories have been
specifically designed to fit your Chicago Scooter.
Your authorized Chicago Scooter Company dealer is the primary resource for information, parts, and
service. If you have any questions, please ask your dealer for assistance.
Introduction

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NOTICE .......................................................................... 1
INTRODUCTION ........................................................... 2
TABLE OF CONTENTS ................................................ 3
VEHICLE SAFETY
Accessories, Modification, Noise Regulation..................... 4
Loading, Maintenance, Pre-ride Inspection ...................... 5
Carbon Monoxide Gas........................................................ 5
SAFE RIDING
Wear Safety Gear, Make Yourself Visible..................... 6
Know Your Limits, RoadConditions................................. 6
IDENTIFICATION NUMBERS ...................................... 7
VEHICLE LAYOUT
IgnitionSwitch............................................................... 8
Dashboard........................................................................ 9
Handlebar Controls....................................................... 10
Front and RearBrakeControls.................................. 11
Kick Start, Seat Lock...................................................... 12
Primary Storage………………………………………............................... 13
Fuel Fill……………………………….................................................. 14
PRE-RIDE INSPECTION
Pre-ride Inspection Checklist.......................................... 15
Front BrakeInspectionandAdjustment...................... 16,17
Rear BrakeInspectionandAdjustment........................ 17,18
PRE-RIDE INSPECTION (CONTINUED)
Throttle Inspection and Adjustment...................................... 19
Engine Oil Type, Level Check, and Fill ................................ 20
Tire Inspection and Pressure Adjustment............................. 21
Cable Inspection and Lubrication......................................... 22
Vehicle Center and Side Stand, Assembly Check................ 22
Fuel, Lighting, Switches, and Loading.................................. 23
OPERATION
Engine Starting .................................................................... 24
Engine Run-in, Engine Life................................................... 25
Engine Warm-up, Riding, Throttle....................................... 26
Braking................................................................................. 27
Engine Stop, Parking............................................................ 28
PERIODIC MAINTENANCE
Periodic Maintenance Key.................................................... 29
Periodic Maintenance Table..................................... 30, 31, 32
Air Cleaner, Gear Oil, Transmission.................................... 33
Spark Plug, Front Brake........................................................ 34
Brake Fluid, Suspension....................................................... 35
Fuses, Battery....................................................................... 36
Storage Guide....................................................................... 37
Maintenance Record............................................................ 38
TECHNICAL DATA..................................................... 39
REPORTING SAFETY DEFECTS............................. 40
Table of Contents

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Accessories
The addition of unsuitable accessories can result in unsafe
operating conditions.
Chicago Scooter Company approved accessories such as
Prima brand have been designed for and approved by CSC
for use on your scooter. Always install CSC approved
accessories on your scooter. Your dealer can assist you in
selecting and properly installing accessories.
Modification
Modification of your scooter or removal of original
equipment may render the vehicle unsafe or illegal. Do not
install any part or component where the principle effect is to
bypass, defeat, or render inoperative any device or element
of design installed on or in a motor vehicle or motor vehicle
engine in compliance with regulations. Obey all applicable
equipment laws and regulations. Only use accessories that
have been approved by CSC for this scooter.
Motorcycle Noise Regulation
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED
Federal lawprohibits thefollowingacts or thecausingthereof: (1)
Theremovalorrenderinginoperativebyanypersonother
thanfor
purposesofmaintenance,repair,orreplacement of
any deviceor
element of design incorporated into any new
vehicle for the
purpose of noise control prior to its sale or
delivery to the ultimate
purchaser or while it is in use or (2) the
use of the vehicle after
suchdeviceor element of designhas
been removed or rendered
inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE
TAMPERING ARE THE ACTS LISTED BELOW.
These acts include tampering with the following systems, i.e.,
modification, removal, etc.
Exhaust System - Muffler, Exhaust pipe, Silencer
Intake System-Air cleaner case, Air filter, Intake duct.
Vehicle Safety