Chillout AIRCON User manual

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v1.10
MAX CURRENT
30A/15A
AIR TEMP SETTINGS
50°F - 80°F / 10°C - 26°C
Increases in 5° increments
WORKING VOLTAGE
12V/24V
RATED COOLING CAPACITY
500 watts
COMPRESSOR
Micro Brushless Inverter
Rated Voltage: 24V
Displacement: 1.9cc
FAN
Axial Flow (2)
Rated Voltage: 24V
BLOWER
Rated Voltage: 24V
Max Air Volume: 18.75cfm
AIR SPEED SETTINGS
High/Medium/Low
OPERTATING TEMPERATURE
32°F - 130°F / 0°C - 54.4°C
STORAGE TEMPERATURE
32°F - 140°F / 0°C - 60°C
COOLER SIZE
Length: 12.32in / 313mm
Width: 6.69in / 170mm
WEIGHT
Cooler: 9.92lbs / 4.5kg
Mounting Plate: 1.98lbs / 0.9kg
SPECIFICATIONS
INCLUDED
• 1x AirCon Helmet Cooler
• 1x Wiring loom
• 1x Carbon ber baseplate
• 2x Quick release pins
• 4x Rubber isolaters
OUTPUT AIR HOSE SIZE
Width: 1.25in / 31.75mm

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v1.10
Air Volume Settings
Short press to change between the three settings (low, medium and high). The selected Air Volume is
shown on the display. To return, wait 2 seconds and and short press again.
Increase System Temperature
Short press the button to switch to the uid temperature setting. Press again to increase the uid
temperature in increments of 5 degrees farenheit.
Decrease System Temperature
Short press the button to switch to the uid temperature setting. Press again to decrease the uid
temperature in increments of 5 degrees farenheit.
AIR VOLUME COMPRESSOR SPEED
SET TEMP CURRENT TEMP
ADJUST AIR VOLUME INCREASE TEMP
ON/OFF DECREASE TEMP
SYSTEM DISPLAY
The AirCon Helmet Cooler can be controlled via the buttons on the system or by wired remote (sold seperately).
ON|OFF
Long press to turn the system On/O.
BUTTON SETTINGS

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v1.10
FREQUENTLY PAIRED TOGETHER
Maglock® Air 1.25” Hose
4" Carbon Fiber
90º Air Plenum
4" Carbon Fiber
NACA Duct
4" Neoprene Air
Duct Hose
Maglock® Air
Helmet Side
Remote Control
(AirCon)
Fluidlogic™ Coaxial
System (forced air)

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v1.10
MOUNTING THE BASEPLATE
DUCTING AND PLENUMS
INSTALLING THE WIRING
• Determine the best location to mount your system inside the car. If possible, keep your system away
from any heat sources to ensure maxium cooling eciency. Ensure there is a sucient gap between the
back of the unit so that the air can circulate freely.
• Place the systems base platewhere you have decided to install it and use a sharpie to mark the holes
for installation into the vehicle.
• Drill out the holes so that you can install the rivnuts to the vehicle. Once the rivnuts are installed, you
can attach the base plate to the vehicle. Be sure to install the provided rubber isolators between the base
plate and the installed rivnuts to keep airow underneath the unit.
• With the base plate now installed, insert the system into the plate and secure with the 2 ball pin
connectors.
When installing a NACA duct and plenum, consider using ChillOut Systems 4 inch ducting and plenums. With
nearly twice the airow as 3 inch ducting, this is the most ecient way to keep your system cool. In some cases 3
inch ducting may be the only option. In this case, the system must be paired with a in-line 3 inch blower that is
rated to 275 cfm..
• Place the NACA Duct where you have decided to install it and use a sharpie to trace an outline to the
vehicle. Once the outline has been traced onto your window, a rotary cutting tool can be used to cut out
the outline. We recommend using M4 nuts and bolts to secure the naca duct to a lexan window.
• Connect the wiring harness to the system and run it to your electrical source. This can be directly to
the battery with an inline fuse or to a 40amp relay if you are using a switch for the install.
• Once you gure out the length of wire required you can trim the excess and connect it accordingly.
(Our wiring harness uses 8 AWG wire)
• Connect the remote wire to the system if you have purchased a remote. We recommend putting the
remote somewhere that sun won’t directly glare onto it (This can make it hard to read while driving).

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v1.10

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v1.10

REPAIR RETURNCHECK SERVICE
EXTEND YOUR PRODUCTS WARRANTY
SERVICING
REPAIR/REPLACEMENT
Add Chillout Service to your purchase order adding an additional 2 years to your
systems warranty (36 months total). This includes one free service at any time
during the 36 month warranty period.
• Deep cleaning of all internals (includes fans, condenser, controller boards).
• Servicing of the cooling s
• Freon pressure check and top-up (if necessary).
• Performance checks and optimization.
In the unlikely event of a failure to your system, within your extended warranty
we will expedite a replacement cooler to you via Express Air Service.
Your system will be diagnosed, serviced, repaired and sent back to you.

CARBON FIBER
MOUNTING PLATE
QUICK RELEASE
BALL-LOCK PINS
ROTARY MICRO
COMPRESSOR
DUAL 220CFM
BRUSHLESS FANS