Chillout AIRCON User manual

REGISTER YOUR SYSTEM
To activate your warranty, scan the provided QR code or navigate to
https://chilloutsystems.com/pages/product-registration.
Products must be registered within 30 Days of purchase.

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v.1.3
MAX CURRENT
30A/15A
AIR TEMP SETTINGS
50°F - 80°F / 10°C - 26°C
Increases in 5° increments
WORKING VOLTAGE
12V/24V
RATED COOLING CAPACITY
500 watts
COMPRESSOR
Micro Brushless Inverter
Rated Voltage: 24V
Displacement: 1.9cc
FAN
Axial Flow (2)
Rated Voltage: 24V
BLOWER
Rated Voltage: 24V
Max Air Volume: 18.75cfm
AIRSPEED SETTINGS
Low/Medium/High
OPERATING TEMPERATURE
32°F - 130°F / 0°C - 54.4°C
STORAGE TEMPERATURE
32°F - 140°F / 0°C - 60°C
COOLER SIZE
Length: 12.32in / 313mm
Width: 6.69in / 170mm
WEIGHT
Cooler: 9.92lbs / 4.5kg
Mounting Plate: 6oz / 170gms
SPECIFICATIONS
INCLUDED
• 1x AirCon Helmet Cooler
• 1x Wiring loom
• 1x Carbon ber baseplate
• 2x Quick release pins
• 4x Rubber isolators
OUTPUT AIR HOSE SIZE
Width: 1.25in / 31.75mm

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v.1.3
Air Volume Settings
Short press between three settings (Low, Medium, and High). The currently selected Air Volume is
shown on the display. To return, wait 2 seconds and and short press again.
Increase System Temperature
Short press the button to switch to the uid temperature setting. Press again to increase the uid’s
temperature (Increments of 5 degrees fahrenheit).
Decrease System Temperature
Short press the button to switch to the uid temperature setting. Press again to decrease the uid’s
temperature (Increments of 5 degrees farenheit).
AIR VOLUME COMPRESSOR SPEED
SET TEMP CURRENT TEMP
ADJUST AIR VOLUME INCREASE TEMP
ON/OFF DECREASE TEMP
SYSTEM DISPLAY
The AirCon Helmet Cooler can be controlled via the buttons on the system or by wired remote (sold separately).
ON|OFF
Long press to turn the system On/O.
BUTTON SETTINGS

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v.1.3
MOUNTING THE BASEPLATE
DUCTING AND PLENUMS
BATTERY TERMINAL LAYOUTS
• Determine the best location to mount your system inside the car. Keep your system away from any
heat sources to ensure maximum cooling eciency. Ensure there is a sucient gap between the back of
the unit so that the air can circulate freely.
• Using the systems baseplate as a guide, carefully outline the preferred install location.
• Drill out the holes so that you can install the rivnuts to the vehicle. Once the rivnuts are installed, you
can attach the base plate to the vehicle. Install the provided rubber isolators between the base plate and
the installed rivnuts to keep airow underneath the unit.
When installing a NACA duct and plenum, consider using Chillout System’s 4-inch ducting and plenums.
With nearly twice the airow as 3-inch ducting, this is the most ecient way to keep your system cool. In some
cases 3-inch ducting may be the only option. In this case, the system must be paired with a in-line 3-inch blower
rated at 275 cfm.
• Place the NACA Duct and use marker or liquid chalk to trace an outline to the vehicle. Once the outline
has been traced onto your window, a rotary cutting tool can be used to cut out the outline.
We recommend using M4 nuts and bolts to secure the NACA duct to a lexan window.
Please use the following as a reference when advising the terminal layout required for your battery.
• When determining the terminal layout always face the terminal side (terminals closest to you) to avoid
confusion / misinterpretation.
• Determine the length of wire required and trim the excess (Our wiring harness uses 8 AWG wire).

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v.1.3

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© Copyright Chillout Systems LLC 2022 chilloutsystems.com/pages/gettingstarted
AIRCON Helmet Cooler
Installation Guide v.1.3

REPAIR RETURNCHECK SERVICE
SERVICING
REPAIR/REPLACEMENT
• Deep cleaning of all internals (includes fans, condenser, controller boards).
• Servicing of the cooling system.
• Freon pressure check and top-up (if necessary).
• Performance checks and optimization.
In the unlikely event of a failure to your system, within your extended warranty
we will expedite a replacement cooler to you via Express Air Service.
Your system will be diagnosed, serviced, repaired, and sent back to you.