Chimera ARC-110 User manual

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ARC-110 Welder
Operating Manual
Congratulations on the purchase of your Chimera Arc Welder. With this welding unit you can
now experience the many advantages of the Arc welding process. The ARC-110 has been
designed to offer outstanding performance, energy efficiency, and durability while utilizing the
latest IGBT technology and fast recovery diodes at its core. It is ideal for use with low carbon
steel, stainless steel, alloy steel, and more.

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TABLE OF CONTENTS
Features …………………………………………………………………………………………….……..……3
Welder Diagram ………………………………………………………………………………….………….3
Safety Precautions………………………………………………………………………………….……….4
Specifications……………….……………………………………………………………………….…………8
Setup Information………………..………………………………………………………………………...9
Using the ARC Welder…………..……………………………………………………………….………10
Routine Maintenance..…………..……………………………………………………………………..11
Troubleshooting Guide…………..….………………………………………………………………….12
Warranty Information………..…………………………………………………………………………13
24 Walpole Park South, STE #10
Walpole, MA 02081
508-688-6044
1-800-545-4570
www.sra-shops.com

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WELDER DIAGRAM
On
Hertz (cycles / sec)
Off
Frequency
Dangerous Voltage
Negative
Increase / Decrease
Positive
AC Auxiliary Power
Direct Current (DC)
Fuse
Protective Earth
Amperage
Line
Voltage
Single Phase
Three Phase
Duty Cycle
N/A
MMA / SMAW
N/A
MIG / GMAW
TIG / GTAW
High Temperature
Wire Feed Function
Welding Gun
*Not all of these symbols will appear on your model
Features:
40% High duty cycle at 40°C (60% at 25°C)
Excellent arc properties thanks to SENSO ARC tech.
Protection from over-heating, over-voltage, and over-current.
Digital display
Plastic handle makes it easy to carry.
Convenient quick connection for the output makes it quick, safe, simple and stable.
Includes:
Welder, Operators Manual, Electrode Holder, Earth Clamp.

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SAFETY PRECAUTIONS
CAUTION!!
BEFORE SETTING UP, OPERATING OR MAINTANING THIS
MACHINE, PLEASE READ THE ENTIRE CONTENTS OF THE
MANUAL CAREFULLY. MAKE SURE YOU UNDERSTAND THE
SAFETY RULES AND HAZARDS.
Please refer to the Following safety standards:
• Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society, 8669
Doral Boulevard, Suite 130, Doral, FL 33166 Safety and Health Standards, OSHA 29 CFR 1910,
from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.
• Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That
Have Held Hazardous Substances, American Welding Society Standard AWS F4.1, from
American Welding Society, 8669 Doral Boulevard, Suite 130, Doral, FL 33166 • National
Electrical Code, NFPA Standard 70, from National Fire Protection Association, Batterymarch
Park, Quincy, MA 02269.
• Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas
Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.
• Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards
Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3.
• Safe Practices For Occupation And Educational Eye And Face Protection, ANSI Standard Z87.1,
from American National Standards Institute, 1430 Broadway, New York, NY 10018.
• Cutting And Welding Processes, NFPA Standard 51B, from National Fire Protection
Association, Batterymarch Park, Quincy, MA 02269
ANSI Standard Z49.1 - SAFETY IN WELDING AND CUTTING - obtainable from the American
Welding Society, 550 NW Le Jeune Road, Miami, FL 33126 Telephone [phone], Fax (305)
443-7559 - www.amweld.org or www.aws.org

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• ANSI Standard Z87.1 - SAFE PRACTICE FOR OCCUPATION AND EDUCATIONAL EYE AND FACE
PROTECTION - obtainable from the American National Standards Institute, 11 West 42nd St.,
New York, NY 10036 Telephone (212) 642A900, Fax [phone] - www.ansi.org • NFPA • •
•Standard 518 - CUTTING AND WELDING PROCESS - obtainable from the National Fire
Protection Association, 1 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269-9101 Telephone
[phone] Fax [phone] - www.nfpa.org
• OSHA Standard 29 CFR, Part 1910, Subpart Q., WELDING, CUTTING AND BRAZING - obtainable
from your state OSHA office or U.S. Dept. of Labor OSHA, Office of Public Affairs, Room N3647,
200 Constitution Ave., Washington, DC 20210 - www.osha.gov
• CSA Standard W117.2 - Code for SAFE TY IN WELDING AND CUTTING. - obtainable from
Canadian Standards Association, 178 Rexdale Blvd., Etobicoke, Ontario M9W 1R3 - www.csa.ca
• American Welding Society Standard A6.0. WELDING AND CUTTING CONTAINERS WHICH HAVE
HELD COMBUSTIBLES. - obtainable from the American Welding Society, 550 NW Le Jeune Road,
Miami, FL 33126 Telephone [phone], Fax [phone] - www.amweld.org or
www.aws.org
Safety
All electrical repairs must be performed by qualified service personnel only.
Do not operate the welder with the covers removed.
Ensure the unit is properly setup
(Please see Setup Guide on pg. 9 for correct procedures)
Always remember to disconnect the unit from its power source before undertaking
servicing or repairs.
Never operate this welder in rain or other wet conditions.
This unit can be used on a sloping surface up to 15 degrees. If wheels are fitted, chock
the wheels.
Please wear a leather apron to protect from spatter.
Fire or Explosion can cause Injury or Death
All flammable materials MUST be removed from the welding area.
Do not strike an arc on or near the compressed gas cylinder.
Do not attempt to weld fuel or gas containers unless adequate procedures have been
taken to ensure that no vapors remain. Fuel tanks should be thoroughly cleaned before
welding.

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Do not wear gloves that contain oil, grease or other flammable substances.
Do not touch the hot weld bead until it is fully cooled.
Do not weld in an area until it is checked and cleared of any combustibles. Sparks can
fly up to 30 feet.
Do not weld in an area that contains flammable dust.
Have a fire extinguisher nearby when welding.
Do not weld on a floor that is carpeted or any other flammable material
Protect flammable walls and ceilings with a heat resistant material.
Check area after welding to make sure that there are no sparks, glowing metal or slag.
Welding Fumes and vapors can cause Discomfort, Illness and Death!
Toxic gases are given off during the MIG welding process. Always use in a well-ventilated
area.
Do not weld any materials containing Zinc, cadmium, silver mercury, antimony, cobalt,
manganese, selenium or similar metals without seeking professional advice and
professional inspection of the ventilation system near the welder. These metals produce
extremely toxic fumes.
Stop welding if you experience any eye, nose or throat irritation as this is an indication
of flumes being given off and inadequate ventilation.
Warning: electrical shock can kill! This machine uses a high current. Do
not operate this welder until you have read and understood the safety
summary.
Do not come into physical contact with any part of the welding current circuit including
electrode or welding wire
Do not use or plug in the welder if any part of your body or clothing is moist or wet.
Do not drag cables though water or allow them to contact water.
Do not connect the welder ground clamp to an electrical conduit.
Do not modify any wiring or ground connections on this welder.
Keep all liquid containers away from the welding area.
Do not alter the power cord in any way
Replace any cracked or damaged parts such as welding cables, insulators, and power
cables

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Arc Glare Produces very bright Ultraviolet and infrared Light and these can
Damage your eyes and burn your skin if you are not wearing proper protection.
Do not weld if your helmet is cracked or broken.
Always use a face shield or welding helmet fitted with the correct glass filter. Never use
damaged safety equipment.
Do not look at an electric arc without proper protection.
Protective Clothing Must Be Worn.
When welding in an overhead position, a suitable cap is recommended to protect the
head and neck.
It is recommended that you wear industrial footwear including steel toe shoes.
Wear welding gloves at all times while welding. They will protect the hands from
Ultraviolet radiation and the direct heat of the arc.
It is also recommended that overalls be worn.
Other Important Safety Precautions:
Do not drape cables around your body.
Keep cables away from your body as much as possible.
Connect clamp as close as possible to the area to be welded.
Consult your doctor is you have a pacemaker or wear hearing aids.
Do not strike an arc until all bystanders have protective eyewear on.
This unit should never be exposed to rain or snow.
Do not use in a wet or damp environment
Do not use to thaw pipes.
This unit should be connected to main power using a 120 Volt 20 Amp circuit or a
220 volt 20 Amp breaker.

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SPECIFICATIONS
Technical Information:
Working temperature: -10° to 40°
Transportation and storage: -25° to 55°
Relative air humidity: 40° ≤ 50%; 20° ≤ 90%.
Any dust, acids, corrosive gases and substance in the ambient air must be lower normal
level except those from welding process.
Altitude must be less than 3,281 feet (1km).
Keep good ventilation at a distance of 20 inches around.
Place in location where the wind speed is not less than 1 m/s.
Power supply waveform should be a sine wave and exhibit frequency fluctuations of less
than +/- 1% of its rating.
Fluctuations in input voltage must be lower than +/- 10% of the rated value.
Item/Model
ARC-110
Rated Input Voltage (V)
110±10%
220±10%
Frequency (Hz)
50/60
50/60
Rated Input Capacity (KW)
3.0
4.5
Rated Input Current (A)
27
20.6
Rated Duty Cycle
40% @ 110A
40% @ 140A
b No Load Voltage (V)
62
Output Current Range (A)
10-110
10-140
Efficiency (%)
≥85
≥85
Protection Class
IP21S
IP21S
Insulated Grade
H
H
Electrode Size (mm)
1.6-2.5
1.6-3.2
Cooling Type
AF
AF
Dimension (mm)
320*115*195
Net Weight (KG)
4.5
Gross Weight (KG)
6.5

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SETUP INFORMATION
Connection:
The welder should be placed in a dry, non-dusty surrounding where there are no
corrosive chemicals, flammable, explosive gases.
Avoid direct sunlight and rain and maintain an ambient temperature ranging from -
10℃to 40℃.
A space of 20 inches should be left around the equipment.
If indoor ventilation is not adequate a ventilation exhaust device should be
installed.
Power Source Connection:
Connect the supplied black power cable to power inlet on the rear of the machine and to the
desired wall outlet. Make sure to use a 20 Amp circuit.
Electrode Polarity: (see above picture)
Connect the quick plug with electrode holder to the positive terminal and then tighten up by
turning clockwise.
Workpiece Connection:
Connect the quick plug with earth clamp to the negative terminal and then tighten up by
turning clockwise. Attach the earth clamp to the work piece.
Warning!
Do not connect the work piece to the welder with iron or other poor conductors.

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USING THE ARC WELDER
Procedure:
1. Turn on the power switch located at the rear of the welder.
2. Adjust the current knob to the required current value.
3. Pick up the electrode holder and point at the welding edge.
4. Place the electrode on the workpiece, you can now start welding and strike an arc.
Electrode Replacement:
When the remaining electrode is only 1-2” (2-3cm) away from the holder, you should replace it
with a new one. The electrode will be hot so use caution while replacing it. Do not remove any
of the coating before you start welding. Scratch gently when igniting the arc, otherwise it is
easy to come across the phenomenon of sticking electrode
Slag Removal:
After finishing work, you should remove the slag with specific knock residue tools in the way of
knocking.
Warning!
The welding slag should not be removed until it is cooled down. Make sure no one is in the area
when scraping the slag away.