Christie VC-RAD SELECT ELECTRIC Series User manual

CONTENTS
Page Description
-- Issue
1 Introduction
Training Requirements
VC-RAD Select Wrench Models Covered By Manual
Electrical Specifications
Environmental Specifications
2 General Safety
3 1. Accessories Available
2. VC-RAD Select Wrench Features
4 3. Tool System
3.1 Tool Handle
3.1.1 Trigger Lock
3.2 LED Display Interface
3.3 Power On
5-8 4. Interface and Settings
4.1 Changing Torque
4.2 Menu Items
4.2.1 Change the Torque Units
4.2.2 Change the LED Brightness
4.2.3 Enter a Lock or Unlock Code
4.2.4 View Temperature
4.2.5 Tool Model
4.2.6 Lower Limit
4.2.7 Upper Limit
4.2.8 Serial Number
4.2.9 Clock and Calendar
4.2.10 View Program Version
4.3 Unlock Levels
9-10 5. General Operating Instructions
5.1 Reaction Arm
5.2 Torque Operation
11 6. Maintenance and Recalibration
7. Warranty
12 E.C. Declaration of Conformity
-- Calibration Certificate
-- Contact Information
ISSUE
Description
Issue
Date
Initials
First Issue
1
Sept 2019
PR

1
INTRODUCTION
The VC-RAD Select Electric torque wrench is a handheld electrically driven power tool intended to
tighten and un-tighten nuts, bolts and threaded fasteners.
The VC-RAD Electrical torque wrench must always be used with the following:-
•240V or 110V electrical power supply (dependant on model purchased)
•Impact Quality Sockets
•Ring and pin fastener system (or similar)
•Reaction Arm
It is the responsibility of the user to consider associated site risks before introducing the equipment into
the work-place.
TRAINING REQUIREMENTS
Training on the correct use of the VC-RAD Select Electric Torque Wrench is available. Please contact W.
Christie (Industrial) Ltd for more information.
VC-RAD SELECT WRENCH MODELS COVERED BY MANUAL
Model
Weight
(Kg)
Speed (RPM)
Torque Range (Nm)
Square Drive
Single
Minimum
Maximum
VC-RAD 14 Select
4.0
8.8
140
1,400
3/4"
VC-RAD 20 Select
4.5
5.7
200
2,000
1”
VC-RAD 40 Select
6.2
2.7
400
4,000
1”
ELECTRICAL SPECIFICATIONS
Units
120V Model
240V Model
Nominal Input Voltage:-
VAC
120
220 –240
Minimum Input Voltage
VAC
108
207
Maximum Input Voltage
VAC
132
253
Frequency
Hz
50 / 60
50 / 60
Nominal Input Current:-
ARMS
9.6
6
ENVIRONMENTAL SPECIFICATIONS
Temperature Ranges
°C
°F
Operating Temperature
0 to 35
32 to 95
Storage Temperature
-25 to 70
-13 to 158
Humidity
10% to 90% non-condensing
Shock
10G according to DIN IEC 68-2-6/29
Vibration
1G, 10-150Hz according to DIN IEC 68-2-6/29
Required Operating Conditions
- Non explosive atmosphere
- Dry location

2
GENERAL SAFETY
All personnel in the vicinity of the equipment should wear as a minimum the following personal
protective equipment (PPE):-
Safety Glasses.
Hearing Protection.
Full Length Sleeves / Trousers.
Steel Toe Cap Shoes or Steel Toe Cap Boots.
Safety Gloves
The end user of this equipment should carry out their own risk assessments prior to operating.
Only use VC-RAD Select wrenches with impact quality sockets. Do not use with extension bars or
universal joints.
Do not use in the presence of explosive gases or liquids - fire/explosion hazard
Prevent unintentional starting. Ensure the switch is in the off position before connecting to a power source
and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch
or energizing power tools that have the switch on invites accidents.
Only use VC-RAD Select wrench with 240v or 110v electrical power supply (dependant on model
purchased)
To prevent entanglement with rotating parts operators must not wear loose clothing, ties, jewellery etc…
Long hair must be tied back.
Always keep hands, fingers and body parts clear of the reaction arm at all times. Trapping in this area can
result in serious personal injury.
All Electrical equipment and ancillary products should be inspected for damage and irregularities prior to
use. If in doubt do not use.
Avoid body contact with earthed (grounded) surfaces. There is an increased risk of electric shock if your
body is earthed (grounded).
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter
(GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
CAUTION: ANY MODIFICATION TO THE EQUIPMENT OR CHANGE OF USE BY
ANYONE OTHER THAN W. CHRISTIE WILL INVALIDATE W. CHRISTIE
(INDUSTRIAL) LTD KEY RESPONSIBILITIES AS A MANUFACTURER &
INVALIDATE WARRANTY, UNLESS PRIOR WRITTEN CONSENT IS
RECEIVED FROM W. CHRISTIE (INDUSTRIAL) LTD.

3
1. ACCESSORIES AVAILABLE
The following accessories are available upon request and can be custom made to suit requirements. Please
contact W-Christie for more information:-
•Special Reactions.
•Custom VC-RAD Select Wrench Lifting points.
•Nose Cone Extension.
•Offset Gearbox.
•Impact Quality Sockets.
2. VC-RAD SELECT WRENCH FEATURES
Image for Illustration Purposes Only
1 - Trigger Switch
2 –Forward / Reverse Switch
3 –LED Display
4 –Three Button Keypad
& LED unit indicator
5 –Spirolox Clip
6 –Output Square
7 –Reaction Arm
8 - Gearbox
9 –Motor
10 –Electrical Cable
(Complete with Plug)

4
3. TOOL SYSTEM
3.1 Tool Handle:-
The VC-RAD Select is activated with a Trigger Switch. The Forward/Reverse Switch controls the
direction of rotation. The 4-digit LED display shows the Target Torque and the various user menus. The
keypad is used to set the desired torque and change tool settings.
Upon receiving the VC-RAD Select tool, please check the following:-
1. Check the shipping package condition and report any damage to the carrier that delivered your
package.
2. Remove the VC-RAD Select and accessories from the shipping package and ensure that you have
all the components listed above.
3. Do not use the VC-RAD Select Tool System if the power cord is cut, frayed, or is of the wrong
type, or external damage has been done to the gearbox or tool handle.
3.1.1 Trigger Lock:-
The Trigger Lock is useful when transporting or storing the VC-RAD Select. The Trigger Lock blocks the
Trigger Switch, disabling the tool. Enable the Trigger Lock while the VC-RAD is not in use.
To enable the Trigger Lock:
•Slide the Forward/Reverse Switch to the centre position so that the Trigger Switch cannot be
pressed.
To disable the Trigger Lock:
•Slide the Forward/Reverse Switch to the forward or the reverse position. The Trigger Switch can
be pressed.
3.2 LED Display Interface:-
The VC-RAD Select user interface consists of an
LED display and three-button keypad (See Right).
The LED display uses four digits to display torque
values and the various menus. Use the up and down
buttons are used to modify numbers and navigate
menus. Use the centre button to enter the Main
Menu and set options.
3.3 Power On:-
Before powering on the VC-RAD Select:
1. Ensure that the power cord and tool voltage are correct. Do not attempt to use an incompatible
power source with the VC-RAD Select (see Electrical Specifications Section on page 1).
2. Ensure all loose clothing is kept away from the VC-RAD Select Tool.
3. Keep the gearbox, reaction arm, and motor components away from yourself when plugging in the
VC-RAD Select.
Turn on the VC-RAD Select by plugging the power cable into the appropriate outlet. The LED display
will show the Target Torque once the unit has powered on. The VC-RAD Select will be ready to operate
when the torque display is shown. To change the Target Torque and access other user functions, (see
Section 4 - Interface and Settings)
LED Display
Up Button
Down
Button
Centre
Button

5
4. INTERFACE AND SETTINGS
4.1 Changing Torque:-
When the VC-RAD Select is powered on, the LED
Display will start in Torque Mode (See Right).
When N·m (metric) units are used, the “N·m”
indicator will light on the keypad. When ft·lb
(imperial) units are used, the “ft·lb” indicator will
light. (Refer to Section 4.2.1 - Change the Torque
Units)
To change the torque value:
1. Press and hold either the + or the - button
until a digit starts blinking. The - (minus)
button starts the left-most digit blinking. If
you press and hold the - button again, the
selected digit moves to the right. The
opposite happens with the + (plus) button. If you hold a button down for a couple seconds or press
the centre button, the digit stops blinking.
2. Press the + or - button to change the digits one unit at a time. You can select other digits (see Step
1) to fine-tune the torque setting.
3. Press the centre button or wait five seconds to save the torque. The display will flash, indicating
that the value is saved.
Select Mode:
The torque may be selected in discrete levels from 1 to 50 over the calibrated range instead of using
torque units. To enable Select Mode, enter the first code from the table below into the Lock menu (see
section 4.2.3 - Enter a Lock or Unlock Code). To change the display mode back to Torque with ft·lb or
N·m units, enter the second code.
Setting 1 is the minimum calibrated torque, setting 50 is the maximum calibrated torque, and the points in
between are evenly spaced over the tool’s range. When the tool enters Select Mode, the previously
selected torque value is converted into the closest corresponding Select value.
Torque Display Mode
Access Code (enter in Lock menu)
Select Mode
Torque Mode
Note: You can enter the Select and Torque Mode codes in Basic or Calibrate access levels to toggle
between the modes. If the Select Mode code is entered while already in Select mode, nothing will change.
The same happens with the Torque Mode code.
LED Display
Up Button
Down
Button
Centre
Button

6
4.2 Menu Items:-
The menu allows you to change torque units, change LED brightness, enter an unlock code, view the
program version, and set up the tool configuration. This section refers to the features available in the
Basic unlock mode (see Section 4.3 –Unlock Levels). The menu items are described below.
To enter the Main Menu:
•While in Torque mode, hold the centre button until the LED under the display starts to blink.
•To move to the next item, press the + button. To go to a previous menu item, press the - button.
•To enter a menu to view the submenu or change values, press the Centre button.
•To change values, press and hold either the + or the - button until one digit starts to blink. Number
values can be changed by pressing + or -.
•To exit the menu or submenu, hold the Centre button until the LED under the display starts to
blink. If an unlock code was entered, the locked or unlock mode will be displayed before the menu
exits (see Section 4.3 –Unlock Levels for a list of codes).
4.2.1 Change the Torque Units:-
Press the + or the - button to toggle between n
(newton-metres) and f(foot-pounds) –see right.
To exit the Unit Select menu, press the centre
button.
The N·m indicator lights when Newton·metre units
are used (See Nm Display Right), and the ft·lb
indicator lights when foot·pound units are used
(See Ft.lb Display Right).
Note: When the units are changed, the torque
setting will be converted into the new units.
4.2.2 Change the LED Brightness:-
The next menu item is “Lite.” The number of lines
shown depict how bright the LED Display is (The
figures to the right). Use the + and - buttons to
change the display brightness.
4.2.3 Enter a Lock or Unlock Code:-
1. The “Lock” menu allows you to change the set of features that are available
to the user (see Section 4.3 –Unlock Levels). The flashing line indicators on
the screen keep track of the number of button presses used to enter a code
(See Right).
2. Enter a code using the + and - buttons. The desired code will depend on
which features are needed.
3. Press the centre button to accept the code and close the menu. When you exit
the main menu, the new Unlock level will scroll across the screen.
Nm Units
Ft.lb Units
Nm Display
Ft.lb Display
Lite Menu
LED Brightness
Lock Menu
Code Entry –Button Presses

7
4.2.4 View Temperature:-
The “Heat” menu displays the current internal temperature in degrees Celsius.
Note that the tool will shut off if the temperature exceeds 90 °C until it cools
down below 80 °C.
4.2.5 Tool Model:-
The Tool Model menu shows which gearbox model is selected. The tool
model may only be changed by W. Christie.
4.2.6 Lower Limit:-
The “Lo” menu option displays the lower torque limit of the tool. This option
is normally set to 10% of the rated torque and may be increased up to 20% of
the rated torque by W. Christie
4.2.7 Upper Limit:-
The “Hi” menu option displays the upper torque limit of the tool. This value
can only be set as high as the rated maximum torque, and may be set as low
as 80% of the rated torque by W. Christie.
4.2.8 Serial Number:-
The last four digits of the unique stamped serial number are displayed in this
menu.
4.2.9 Clock and Calendar:-
The Clock menu flashes the 24-hour time when the menu heading is
displayed. You can set the date and time within the menu.
4.2.10 View Program Version:-
The program menu displays the controller firmware version. When you enter
the menu, the program version number will scroll across the screen.

8
4.3 Unlock Levels:-
The VC-RAD Select has several access levels which change the operation of the tool and the interface.
The access levels are described in the table below. The codes may be entered using the Lock Code menu
(see Section 4.2.3 –Enter a Lock or Unlock Code). After the code is entered and the menu is closed, the
level is displayed on the LED display. If the wrong code is entered, no message will be displayed after
exiting.
Access Levels and Functions
Function
Level
Locked
Basic
Change units
✓
✓
Change LED brightness
✓
✓
Enter unlock codes
✓
✓
View tool model
✓
✓
View low / high torque limit
✓
✓
View serial number
✓
✓
View program version
✓
✓
Set date and time
✓
Set torque or select level
✓
Change torque display mode
✓
Access Level Locked / Basic (toggle):-
Note: To change the torque display type to Select mode (torque levels 1 –50 with no units) or back to
Torque mode (torque values with ft·lb or N·m units), see Section 4.1 –Changing Torque. The torque
display modes have codes that you must enter in the Lock menu like the access codes above.

9
5. GENERAL OPERATING INSTRUCTIONS
Prior to operating this equipment the end user must perform a full risk assessment.
CAUTION ONLY QUALIFIED PERSONNEL WITH TRAINING IN THE SAFE OPERATION
OF TORQUE TOOLING AND THE VC-RAD TOOL SYSTEM SHOULD OPERATE
THIS TOOL. REFER TO THE GENERAL SAFETY SECTION FOR MORE
INFORMATION.
The VC-RAD operates in Torque Cycles. The Torque Cycle passes when the Actual Torque reaches the
Target Torque, and the Cycle fails if it is interrupted before the Actual Torque reaches the Target Torque.
This section will cover how to use the Reaction Arm needed for VC-RAD operation and how to conduct a
Torque Cycle.
5.1 Reaction Arm:-
WARNING ALWAYS KEEP BODY PARTS CLEAR OF THE REACTION ARM WHEN THE
VC-RAD SELECT TOOL SYSTEM IS IN USE. SERIOUS INJURY COULD
OCCUR.
CAUTION ENSURE THAT THE REACTION ARM HAS A SOLID CONTACT POINT
BEFORE OPERATING THE V-RAD SELECT TOOL SYSTEM. IMPROPER
REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL
FAILURE.
Please contact W. Christie for information on special reaction arms.
Installing the reaction arm
Slide the reaction arm on to the spline or serpentine fitting and
secure the spirolox ring to hold the reaction arm in place.
Reaction Points
Make sure that the Reaction Arm is in
contact with a solid Reaction Point
before you operate the tool.
When the tool is in operation, the
Reaction Arm rotates in the opposite
direction to the Output Square Drive
and must be allowed to rest squarely
against a solid object or surface adjacent
to the bolt to be tightened.
Personal Safety
CAUTION KEEP YOUR HANDS CLEAR OF THE
REACTION ARM AND JOINT WHEN
THE TOOL IS IN OPERATION

10
Reaction Arm Height
Ensure that the height of the socket is even with the
height of the Reaction Arm
CORRECT: The Reaction Arm and socket are even.
The height of the socket cannot be shorter
or longer than the height of the Reaction
Arm.
INCORRECT: The leg of the
Reaction Arm is too short in
the left image and too long in
the right image.
Reaction Arm Foot
Ensure that the foot of the Reaction Arm aligns with the
reaction point.
CORRECT: The foot of the Reaction Arm aligns with the
reaction point.
The length of the foot cannot be shorter or longer than the reaction point.
INCORRECT: The
reaction point is too
close in the left
image and too far in
the right image. Do not react
against the heel of the reaction
arm.
5.2 Torque Operation:-
To operate the tool in a torque cycle:-
1. Ensure the tool is in Torque mode (for example see right).
2. Ensure the LED Display is showing the correct units (see Section 4.2.1
–Change the Torque Units).
3. Change the torque value as desired (see Section 4.1 –Changing
Torque). Allow the display to flash after changing the torque,
indicating that the torque value is saved and set.
4. The VC-RAD Select is ready to torque at the displayed setting. Place
the VC-RAD on the joint system. Ensure the Forward/Reverse Switch
is in the Forward position.
5. Press and hold the On/Off Trigger. (To stop the Torque Cycle at any time, release the On/Off
Trigger.)
6. When the VC-RAD reaches the selected Torque, the tool will stop turning. Release the On/Off
Trigger.

11
6. MAINTENANCE AND RECALIBRATION
To prevent premature failure and ensure confidence in torque supply, it is recommended that this
equipment is serviced and calibrated at least on an annual basis, by W. Christie (Ind) LTD.
There are no user serviceable parts. If any failures occur then the wrench should be returned to W.
Christie (Ind) LTD for evaluation.
7. WARRANTY
This equipment has a 12 month warranty.
This warranty excludes wear parts such as Square Drives and bearings.
The warranty does not include misuse.
For any further information please contact W. Christie (Industrial) LTD

12
E.C. DECLARATION OF CONFORMITY
MODELS COVERED: VC-RAD 14 Select, VC-RAD 20 Select,
VC-RAD 40 Select
DESCRIPTION: Electrical Torque Wrench
We hereby declare that the following machinery complies with the essential health and safety
requirements of the European Machinery Directive 2006/42/EC published on the 9th June 2006
W Christie (Industrial) Ltd, Meadowbank Road, Rotherham S61 2NF, United Kingdom.
This machinery has been designed and manufactured in accordance with the following transposed
harmonised European Standard:-
BS EN ISO 12100-2:2003 Safety of Machinery –Technical Principles
2006/42/EC Machinery Directive
ISO 9001:2015 Quality Management System
EN ISO 12100:2010 Risk Assessment + Risk Reduction
BS EN 60204-1:2006+A1:2009 Safety of Machinery –Electrical Equipment of Machines
2004/108/EC EMC Directive
BS EN 60745-1:2006 Hand-held Motor Operated Electric Tools –Safety –General Requirements
SIGNED:
NAME: R. G. Askham POSITION: Senior Applications Engineer
On behalf of W Christie (Industrial) Ltd

13
This manual suits for next models
3
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