KLINCH-PAK KP-GR1 User manual

1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
KP-GR1 Pneumatic Carton Stapler
MANUAL/WARNING:
IMPORTANT PLEASE READ BEFORE USING TOOL
Please read the following operating instructions manual.
Refer to this manual for safety, adjustment and trouble
shooting instructions. If you have any further questions
please contact your distributor.

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
NOTES

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
PAGE
TOOL SPECIFICATIONS .......................................................................................................................4
SAFETY INSTRUCTIONS ......................................................................................................................5
LUBRICATION AND MAINTENANCE ....................................................................................................6
ADJUSTING FOR STAPLE LEG LENGTH ............................................................................................6
CLINCH ADJUSTMENT..........................................................................................................................7
DEPTH ADJUSTMENT...........................................................................................................................7
EXPLODED VIEW OF TOOL..................................................................................................................8
PARTS LIST............................................................................................................................................9
TROUBLE SHOOTING .........................................................................................................................10
TABLE OF CONTENTS

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1320 Tower Road Schaumburg, IL 60173
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MODEL OF TOOL ………………………………………………..…………….KP-GRPN
DIMENSIONS （LENGTH x HEIGHT x WIDTH） ............................................ 9.5" x 4.5" x 9"
WEIGHT （WITHOUT FASTENERS） ............................................................... 5.3 lbs
COMPRESSED AIR：
MAXIMUM PERMISSIBLE OPERATING PRESSURE .............................. 90 PSI
RECOMMENDED OPERATING PRESSURE............................................ 71 PSI
AIR CONSUMPTION .................................................................................. 0.067 M3/ MIN (2.4 C.F.M)
WITH 60 STAPLES PER MINUTE
@5.66 KG/CM 2 (80 PSI)
STAPLE SPECIFICATION ......................................................................... 1-1/4" CROWN (GR series),
LEG LENGTH 5/8", 3/4"
STAPLE CAPACITY.................................................................................... 1000 PCS (1, 1M Roll)
THE NOISE LEVELS: (AT THE WORKPLACE, ALWAYS WEAR HEARING PROTECTION EQUIPMENT.)
A WEIGHTED SINGLE EVENT SOUND PRESSURE LEVELAT OPERATOR’S POSITION:……… L Pa, 1s = 89 dBA
A WEIGHTED SINGLE EVENT SOUND POWER LEVEL.......................................................L WA, 1s = 93 Dba
A WEIGHTED SINGLE EVENT SURFACE SOUND PRESSURE LEVEL ..............................L Pa, 1s, 1m = 80 dBA
TOOL SPECIFICATIONS

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1320 Tower Road Schaumburg, IL 60173
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SAFETY INSTRUCTIONS
• Read this manual and understand all safety instructions before operation of the tool. If
you have any questions, please contact our Authorized Representatives.
• Never allow use of any type of Flammable Gases or Oxygen as a power source for the
tool. Use only Filtered, Lubricated, Regulated, Compressed Air.
• Never use Gasoline or other Flammable Liquids to clean the tool. Vapors in the tool will
ignite by a spark and cause it to explode.
• Do not exceed Maximum Permissible Operating Pressure of the tool (90-PSI).
• Disconnect the tool from air supply before clearing jams, servicing, adjusting and during
non-operation.
• Do not carry the tool by the hose or pull the hose to move the tool.
• Always wear protective equipment such as safety glasses, ear protection and head
protection.
• Do not remove the check valve or any other fitting which allows air to remain in the
tool.
• Do not place your hand or any part of your body in the staple clinching area or
adjustment window when connecting or disconnecting the air supply.
• Never point any tools that fire projectiles at yourself or another person.

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1320 Tower Road Schaumburg, IL 60173
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• Your tool requires lubrication before you use for the First Time.
• Disconnect the Air Supply from the tool before lubricating
• Turn the tool so the inlet is facing up and put one drop of Lubricating Oil into air
inlet. NEVER use DETERGENT OIL or ADDITIVES. Operate the tools briefly
after adding oil.
• Wipe off excess oil at the exhaust. Excess oil will damage the O-Rings of the tool
(If in-line oiler is used). Manual lubrication through the air inlet is NOT required
on a daily basis.
LUBRICATION AND MAINTENANCE
ADJUSTING FOR STAPLE LEG LENGHT
• Disconnect the Air Supply
• Loosen the set screw (526 on Schematic) with a 3 mm Hex Key
• Turn adjusting rod (018 on Schematic) 180 degrees with a flat head screw drive to
the desired setting. See diagram A, for positioning explanation.
• Tighten Set Screw (526) when positioned to desired setting.
A.

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1320 Tower Road Schaumburg, IL 60173
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DEPTH ADJUSTMENT
• Disconnect the Air Supply
• Loosen the Front Screw (527 on the Schematic) with a 6 mm Hex Key.
• Push the body (007) up and adjust to desired depth.
• When top edge of the adjustment plate (019) is at it's highest setting the teeth are
at their shallowest penetration. If set at lowest position, the teeth are at their
deepest penetration. See diagram C.
C.
CLINCH ADJUSTMENT
• Disconnect the Air Supply
• Use 3mm Rod or 2.5mm Hex Key to turn the collar (006 on Schematic) found in
the front window of the tool. Rotate clockwise for tighter clinch.
Counterclockwise for the loose setting. See diagram B.
B.

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1320 Tower Road Schaumburg, IL 60173
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TROUBLE SHOOTING
PROBLEM CAUSE REMEDY
AIR LEAKAGE FROM
TRIGGER .
O-RING ON VALVE （016）OR
ON TUBE（017）ARE
DAMAGED .
O-RING MUST BE REPLACED
AIR LEAKAGE FROM
EXHAUST PORT .
O-RINGSON VALVE（016）OR
ON TUBE（017）ARE
DAMAGED .
O-RING MUST BE REPLACED
PISTON’S O-RING（507）IS
DAMAGED .
O-RING MUST BE REPLACED
AIR LEAKAGE RROM
CYLINDER（004）.
PISTON ROD PORT（007）O-
RING（519）IS DAMAGED .
REPLACE THE O-RING .
SLOW AND SHORT
TRAVEL CYCLING
CHECK FOR LOOSED SCREW
（517）AND WEAR OF PARTS
（014,009）
POSITION ECCENTRIC PIN（013）AS SHOWN
AND TIGHTEN SCREW (517). IF SHORT TRAVEL
OCCURS ADJUST PIN POSITION IN AN UPWARD
POSITION. IF SLOW CYCLE ADJUST PIN IN A
DOWNWARD DIRECTION.
EXCESSIVE JAMS： SLOW AND SHORT TRAVEL
CYCLING .
CHECK AS NOTED IN SLOW AND SHORT TRAVEL
CYCLING SECTION .
ANVIL SCREWS LOOSE . TIGHTEN SCREWS
STAPLE SIZE IS WRONG . USE THE PROPER SIZE STAPLE
INSUFFCIENT LUBRICATION SUITABLY CLEAN AND LUBRICATE
UNEVEN CLINCH WRONG STAPLE SIZE CHECK FOR PROPER LEG LENGTH
ADJUSTMENT & CLINCHER SIZE .
UNCLINCHED
STAPLE
ANVIL（021,022）LOOSE TIGHTEN ANVIL（021,022）
ANVIL（021,022）ARE BROKEN REPLACE ANVIL（021,022）
SLOW AND SHORT TRAVEL
CYCLING .
CHECK AS NOTED IN SLOW AND SHORT
TRAVEL CYCLING SECTION .

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1320 Tower Road Schaumburg, IL 60173
Phone: [phone] Fax: [phone]
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