CIAT DESTRATIFIER TPL 4000 User manual

H4000 HELIOTHERME
DESTRATIFIER
TPL 4000
06 - 2019
EN7512234-03
Instruction manual

H4000 HELIOTHERME EN-2

ORIGINAL TEXT: FRENCH VERSION
1 - RECEIPT OF THE UNIT .......................................................................................................................................................... 4
2 - HANDLING .............................................................................................................................................................................. 4
3 - TECHNICAL CHARACTERISTICS ......................................................................................................................................... 5
3.1 - ROTOREX fan motor assembly .......................................................................................................................................... 5
3.2 - CORROBLOC fan motor assembly..................................................................................................................................... 5
3.3 - HEE fan motor assembly (EC motor).................................................................................................................................. 6
4 - HEAT EXCHANGER................................................................................................................................................................ 7
4.1 - Low Pressure Water Coil..................................................................................................................................................... 7
4.2 - High Pressure Fluid Coil (superheated water, oil, etc.) ....................................................................................................... 7
4.3 - High Pressure Steam Coil (HPSC)...................................................................................................................................... 7
4.4 - Electric heater (EH)............................................................................................................................................................. 7
5 - DIMENSIONS........................................................................................................................................................................... 8
5.1 - H4000 Heliotherme ............................................................................................................................................................. 8
5.2 - TPL4000 Destratier ........................................................................................................................................................... 8
6 - SETUP ..................................................................................................................................................................................... 9
6.1 - H4000 Heliotherme ............................................................................................................................................................. 9
6.2 - TPL4000 Destratier ........................................................................................................................................................... 9
6.3 - Wall-mounted H4000 Heliotherme ...................................................................................................................................... 9
6.4 - Ceiling-mounted H4000 Heliotherme ................................................................................................................................ 10
7 - WATER CONNECTIONS ........................................................................................................................................................11
7.1 - Connection to be tightened (HELIOTHERME LP Water) ...................................................................................................11
7.2 - Connection to be welded (Heliotherme HP uid) ...............................................................................................................11
7.3 - Condensate drain connection (HELIOTHERME used for cooling or reversible purposes) ................................................11
8 - ELECTRICAL CONNECTIONS............................................................................................................................................. 12
9 - POWERING UP ..................................................................................................................................................................... 13
10 - MAINTENANCE................................................................................................................................................................... 13
11 - FREQUENTLY ASKED QUESTIONS.................................................................................................................................. 13
12 - TESTS AND WARRANTY ................................................................................................................................................... 14
13 - ASSEMBLY OPTIONS......................................................................................................................................................... 14
14 - CONTROL UNITS................................................................................................................................................................ 15
15 - WALL BRACKET................................................................................................................................................................. 17
16 - FILTER BOX ........................................................................................................................................................................ 18
17 - DIFFUSER ON DOOR ......................................................................................................................................................... 19
18 - DIFFUSER FOR LARGE SPACES...................................................................................................................................... 20
19 - FINAL SHUTDOWN............................................................................................................................................................. 21
CONTENTS
EN-3 H4000 HELIOTHERME

Thank you for purchasing a 4000 series HELIOTHERME or TPL. We hope that you will be completely satised with this CIAT air
heater or destratier unit.
To ensure correct operation, all connections (electrical, hydraulic, etc.) must be made in accordance with industry practice and the
regulations in force in the country of use.
Your unit must be maintained as recommended in this manual.
1 - RECEIPT OF THE UNIT
The unit is delivered in packages which are labelled for easy identication (type, model, etc.).
Each unit bears a name plate. The reference number shown on the name plate must be quoted in all correspondence.
It is the recipient's duty to inspect the contents of the packages upon receipt:
-In the event of missing items, the customer must provide the exact number of parcels delivered.
-If any damage is found upon delivery, describe the damage observed on the delivery receipt
in the presence of the delivery driver before the delivery note is signed.
IMPORTANT: In accordance with Article 133 of the French Code
of Commerce, these claims must be reported to the carrier by
registered letter within three business days of receipt. The terms
"conditional" and "pending unwrapping" shall have no value.
The client must unwrap the goods in the presence of the driver.
Claims must be made at the time of delivery and be described
in detail.
For an air heater operating with more than 10% fresh air, this is
not compliant with Regulation (EU) No. 1253/2014.
50° max
TPL
HELIO
2 - HANDLING
Handle the unit with care.
The unit can be installed with a forklift truck using the slings. These should be positioned on the 2 lifting rings as shown in the
diagram below.
H4000 HELIOTHERME EN-4

3 - TECHNICAL CHARACTERISTICS
3.1 - ROTOREX fan motor assembly
1 Ph/230 V AC motor
Use Model Motor Rotation
speed
Nom.
current
Abs.
pressure IP Thermal cut-
out Class Operating temp.
HEATING
H4350
SINGLE-
PHASE
230 V
50 Hz
1330 rpm 0.70 A 150W 44
NO
F
-40°C / +60°C
H4400 / TPL4400 1400 rpm 1.30 A 300W
54 YES
6.3 A - 165 °C
-40°C/+70°C
H4450 / TPL4450 1380 rpm 2.01 A 480W
H4500 / TPL4500 1403 rpm 2.78 A 630 W
H4630 / TPL4630 913 rpm 2.60 A 580 W
3 Ph/400 V AC motor
Use Model Motor Rotation speed Nom.
current Abs. pressure IP Thermal cut-out Class Operating temp.
HEATING
H4350
THREE-
PHASE
400V
50 Hz
HS - ∆ 1385 rpm 0.35 A 110W 44
NO
F
-40°C / +60°C
LS 1175 rpm 0.15 A 70W
H4400 /
TPL4400
HS - ∆ 1404 rpm 0.50 A 260 W
54 YES
6.3 A - 165 °C
-40°C/+70°C
LS 1176 rpm 0.30 A 170 W
H4450 /
TPL4450
HS - ∆ 1385 rpm 1.13 A 550 W
LS 1040 rpm 0.64 A 380 W
H4500 /
TPL4500
HS - ∆ 1391 rpm 1.51 A 770 W
LS 1176 rpm 0.90 A 520 W
H4630 /
TPL4630
HS - ∆ 870 rpm 1.30 A 590W
LS 750 rpm 0.63 A 250 W
H4630S
HS - ∆ 870 rpm 1.30 A 590W
LS 750 rpm 0.63 A 250 W
3.2 - CORROBLOC fan motor assembly
CORROBLOC 1 Ph/230 V AC motor
Use Model Motor Rotation speed Nom.
current Abs. pressure IP Thermal cut-out Class Operating temp.
HEATING
H4350
SINGLE-PHASE
230 V
50 Hz
1225 rpm 1.00 A 200W
65 YES
6.3 A - 165 °C
F -40°C/+70°C
H4400 1200 rpm 1.60 A 340W
H4450 1290 rpm 2.30 A 480W
H4500 1290 rpm 3.00 A 650W
H4630 800 rpm 2.60 A 510W
CORROBLOC 3 Ph/400 V AC motor
Use Model Motor Rotation speed Nom.
current Abs. pressure IP Thermal cut-out Class Operating temp.
HEATING
H4350
THREE-PHASE
400V
50 Hz
HS - ∆ 1260 rpm 0.5 A 200W
65 YES
6.3 A - 165 °C
F -40°C/+70°C
LS 950 rpm 0.2 A 120 W
H4400
HS - ∆ 1350 rpm 0.80 A 300W
LS 1000 rpm 0.4 A 200W
H4450
HS - ∆ 1230 rpm 1.0 A 500 W
LS 810 rpm 0.5 A 310 W
H4500
HS - ∆ 1350 rpm 1.6 A 660 W
LS 1060 rpm 0.9 A 450W
H4630
HS - ∆ 905 rpm 1.26 A 530 W
LS 650 rpm 0.6 A 300W
EN-5 H4000 HELIOTHERME

3.3 - HEE fan motor assembly (EC motor)
Single-phase motor
Use Model Motor ROTATION SPEED NOM.
I (A)
P. (W)
ABS IP Protection CLASS Operating
temp.
HEATING
H4300
1 PH/230 V
50/60 Hz
1500 rpm 0,80 85 54 TACH B -25 °C/+55 °C
H4350 1480 rpm 1,35 165 54 TACH B -25 °C/+50 °C
H4400 / TPL4400 1760 rpm 2,2 500 55
NC 250 VAC/2 A F -25 °C/+60 °C
H4450 / TPL4450 1500 rpm 2,2 500 55
NC 250 VAC/2 A F -25 °C/+60 °C
H4500 / TPL4500 1440 rpm 3,25 740 55
NC 250 VAC/2 A F -40 °C/+60 °C
H4630 / TPL4630 1020 rpm 3,2 730 55
NC 250 VAC/2 A F -40 °C/+60 °C
COOLING
H4300
1 PH/230 V
50/60 Hz
1500 rpm 0,80 85 54 TACH B -25 °C/+55 °C
H4350 1040 rpm 0,65 73 54 TACH B -25 °C/+60 °C
H4400 / TPL4400 1760 rpm 2,2 500 55
NC 250 VAC/2 A F -25 °C/+60 °C
H4450 / TPL4450 1500 rpm 2,2 500 55
NC 250 VAC/2 A F -25 °C/+60 °C
H4500 / TPL4500 970 rpm 1,1 250 55
NC 250 VAC/2 A F -25 °C/+60 °C
H4630 / TPL4630 770 rpm 1,1 250 55
NC 250 VAC/2 A F -25 °C/+60 °C
N.B.: Warning: if the HEE motor is being used without a control, please respect the rotation speeds (with control voltage) listed
below
Use Model Rotation speed Maximum control voltage (V)
HEATING
H4300 1500 rpm 10
H4350 1359 rpm 9
H4400 / TPL4400 1605 rpm 7,7
H4450 / TPL4450 1507 rpm 9,9
H4500 / TPL4500 1325 rpm 8,1
H4630 / TPL4630 1000 rpm 7,7
COOLING
H4300 1280 rpm 8,5
H4350 1095 rpm 9,5
H4400 / TPL4400 1111 rpm 5
H4450 / TPL4450 1018 rpm 5
H4500 / TPL4500 974 rpm 10
H4630 / TPL4630 772 rpm 10
3 - TECHNICAL CHARACTERISTICS
H4000 HELIOTHERME EN-6

4 - HEAT EXCHANGER
4.1 - Low Pressure Water Coil
Copper tube
Aluminium honeycomb fins
LP water coil H4300 H4350 H4400 H4450 H4500 H4630 H4630S
Number of heating rows 2 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1
Number of cooling rows 2 3 -
Coil capacity (L) 0,8 0,68 1,18 1,66 0,96 1,59 2,28 1,38 2,27 3,22 2,18 3,38 4,55 2,97 4,7 6,4 2,97
Connection diameter ½ " ¾ " 1 " 1 " ¼
Connection type Threaded unions 243 GCU F/M
Operating pressure 13 bar
Max pressure 16 bar
Max T° 110°C
4.2 - High Pressure Fluid Coil (superheated water, oil, etc.)
316L stainless steel tube
Aluminium honeycomb fins
HP oil/water coil H4350 H4400 H4450 H4500 H4630
Number of heating rows 1
Coil capacity (L) 1,19 1,69 - 2,66 3,69
Connection diameter mm 33,7 42,4 - 42,4 42,4
Connection type Smooth 316L stainless steel (to be welded)
Maximum operating pressure 16 bar
Test pressure 24 bar
Max T° 200°C
4.3 - High Pressure Steam Coil (HPSC)
316L stainless steel tube
Aluminium honeycomb fins
HP steam coil H4350 H4400 H4450 H4500 H4630
Number of heating rows 1
Coil capacity (L) 0,97 1,22 - 1,95 2,86
Connection diameter mm 26,9 33,7 - 48,3 48,3
Connection type Smooth 316L stainless steel (to be welded)
Maximum operating pressure 16 bar
Test pressure 24 bar
Max T° 200°C
4.4 - Electric heater (EH)
Stainless steel single-tube heater
Aluminium honeycomb fins
Electric heater H4350 H4400 H4500
Electrical power kW 9,6 18,9 28,8 43,2
No. of stages 2 2 2 3
Heating element output
per unit kW 0,8 0,9 1,2 1,2
Power per stage kW 2,4 - 7,2 5,4 - 13,5 10,8 - 18 14,4 - 14,4 - 14,4
Connection type Manifold block
Max T° Double overheating thermostat with AUTO and MAN reset
EN-7 H4000 HELIOTHERME

5 - DIMENSIONS
5.1 - H4000 Heliotherme
Size H4300 H4350 H4400 H4450 H4500 H4630 H4630S
A
mm
395 460 555 618 714 874 872
B600 646 700 813 918 1050 1050
C286 286 286 286 336 336 295
D- 101 142 142 142 142 126
E* 126 126 143 143 188 200 -
Weight
(kg)
1 row - 21 30 40 50 62 60
2 rows 18 24 32 42 53 67 -
3 rows - 26 34 44 56 72 -
E* = HEE FMA
A
BDC
E*
5.2 - TPL4000 Destratier
Size TPL40 TPL45 TPL50 TPL63
A
mm
586 666 747 907
B183 212 225 273
C143 143 143 143
D370 470 570 705
E* 143 143 188 200
F552 632 712 872
Weight kg 17 22 25 33
E* = HEE FMA
A
A
F
D
B
E*
C
H4000 HELIOTHERME EN-8

6 - SETUP
6.1 - H4000 Heliotherme
To ensure correct air di󰀨usion and to comply with the EN 294
standard relating to safety zones, you are recommended to
position HELIOTHERME units at a height of:
-Between 2.5 and 4.5 metres when wall-mounted
-Between 4.5 and 10 metres when ceiling-mounted.
If the fan motor assembly is removed, also ensure that the rear
of the unit is a sufficient distance from the wall to allow access:
Min: 0.15 m
Min: 0.15 m
Min: 2.5 m
Max: 4.5 m
Min: 4.5 m Max: 10 m
6.2 - TPL4000 Destratier
To ensure correct air di󰀨usion and to comply with the EN 294
standard relating to safety zones, you are recommended to
position DESTRATIFIERS at a height of:
-Between 5 and 15 metres.
The rear of the unit must be at least 145 mm from the wall to
facilitate removal of the fan motor assembly when necessary.
Min: 0.145 m
Min: 5 m
Max: 15 m
6.3 - Wall-mounted H4000 Heliotherme
Installation using wall-mounting support kit
Installation mainly for HEATING purposes
YX
2
1
Installation using low wall-mounting support kit
Installation mainly for COOLING or REVERSIBLE purposes
XY
3 1
2
Size H4300 H4350 H4400 H4450 H4500 H4630 H4630S

Filter box wall bracket

Wall bracket (Code 7181226)

Drain sleeve in cooling mode, outer diameter 32
Xmm 310 260
Ymm 390 340
Distance to allow between the wall bracket legs for HELIOTHERME mounting
Dimensions mm 512 558 610 710 808 943 943
EN-9 H4000 HELIOTHERME

6 - SETUP
Installation with wall-mounting kit + additional kit on IPN
IPN Serrated washer L8 + H M8 nuts
H M8 x 70 screw + L8 plain washer
Plastic end piece
Support tube H M8 x 50 screw
+ serrated washer
Mounting bracket
kit
Wall-mounting kit
Additional kit for IPN
Assembly procedure:
1.
Pre-assemble the clamping plates on the brackets using
the Ø 8 mm serrated washers and the H M8 nuts (not
tightened).
2. Fit the bracket assemblies onto the support tubes by
sliding them over the end.
3. Fix the legs of the wall bracket (7181226) using the 4
H M8x70 screws, the 4 x Ø 8 mm plain washers, the 4
x Ø 8 mm serrated washers and the 4 x H M8 nuts,
allowing the distances detailed above.
4.
Move the support assembly onto the IPN and slide the
bracket assemblies so that the lips are clamped onto the
IPN. Tighten the bracket nuts to lock the assembly in place.
5. Fix the HELIOTHERME unit using the 4 x H M8 x 50 screws
supplied with the wall bracket.
Size 4300 4350 4400 4450 4500 4630 4630S
Distance mm 512 558 610 710 808 943 943
Code for additional kit for fastening on an IPN
Reference 7181228 7181230
6.4 - Ceiling-mounted H4000 Heliotherme
Installation with ceiling-mounting kit
Installation only possible for HEATING applications.
Ceiling mounting using uids at temperatures above
90°C is prohibited if the heat exchanger is still
supplied with uid when the ventilation is switched
off. (Motor warranty invalidated if the motor is
damaged due to the thermal inertia of the coil)
To be provided by the client:
-M8 threaded rods
-Lock nuts underneath the inserts
Assembly procedure:
1. Remove the 8 x M8 screws. (Upper and lower section of the
HELIOTHERME)
2. Fit the ceiling brackets and refit the M8 screws in their original
locations.
Bracket identical on all
4 sides
M8 metric
screws
M8 insert
H4000 HELIOTHERME EN-10