CIMLINE P1 Owner's manual

Spray Injection Road Repair
Owner/Operators Manual
Due to continuous product development some of the details shown in this manual may
differ from your equipment. We reserve the right to change the contents of the manual
without notification.
CIMLINE.COM
2601 Niagara Lane · Plymouth, MN 55447 · [phone] · [phone] · Fax [phone]
Part # 305-000-000 6/8/2021 Rev B

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WARNING
Operating, servicing, and maintaining this machine can
expose you to dust containing crystalline silica and engine
exhaust which contains chemicals that are known to the
State of California to cause cancer, birth defects, or other
reproductive harm.
For more information, go to www.P65Warnings.ca.gov.

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Table of Contents
Shipping Papers and Information .................................................................................. 6-7
General Safety Overview.................................................................................................... 8
Signal Words in Manual ..................................................................................................... 8
General Safety Considerations.......................................................................................... 9
General Operation Safety................................................................................................... 9
Personal Safety ................................................................................................................ 10
Trailer Safety and Stabilization Procedure ..................................................................... 11
Wheels.......................................................................................................................... 12-13
Hazards ........................................................................................................................ 14-17
P1 Weights and Dimensions............................................................................................ 18
Emulsion Tank............................................................................................................. 19-20
Capacity.................................................................................................................. 19
Heating the emulsion .............................................................................................. 20
Table - Tank Heating Time .......................................................................... 20
Table - Tank Cooling Times......................................................................... 20
P1 Feature Overview ........................................................................................................ 21
P1 Operator Controls Overview....................................................................................... 22
P1 Wand and Engine Controls Overview ........................................................................ 23
Operating the P1.......................................................................................................... 24-28
Before starting out................................................................................................... 24
Engine startup procedures ...................................................................................... 25
Pump startup procedures........................................................................................ 26
Making a patch .................................................................................................. 26-27
Cleanup .................................................................................................................. 27
Prepping for next day operation .............................................................................. 28
Short Term Storage.......................................................................................................... 28
Summer / Hot Weather ........................................................................................... 28
Winter / Cold Weather............................................................................................. 28
Long Term Storage........................................................................................................... 29
End of season......................................................................................................... 29
Removal from storage............................................................................................. 29
Emulsion Tank Cleanout Procedure ............................................................................... 30
General Maintenance
General Maintenance Safety............................................................................................ 32
General Maintenance Chart ............................................................................................. 33
General Maintenance of Engine ...................................................................................... 34
Engine Fuel............................................................................................................. 34
Engine Oil ............................................................................................................... 34
Air Cleaner.............................................................................................................. 34
Engine Cooling ....................................................................................................... 35
General Maintenance of the Pump .................................................................................. 35
General Maintenance of the Blower ................................................................................ 36
Blower bearing lubrication....................................................................................... 36
Blower Oil ............................................................................................................... 36
Belt Tightening Procedures............................................................................................. 37

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Table of Contents, continued...
Control Panel............................................................................................................... 38-45
Modifying the heated hose controller .......................................................................38
VFD (pump motor controller)....................................................................................39
Table - Hertz to RPM to GPM.......................................................................39
Table - Common Fault Codes ......................................................................39
VFD Controls ...........................................................................................................40
VFD Programming ..................................................................................................40
VFD Parameter Flow Chart......................................................................................41
Panel Wiring and Parts Diagram........................................................................ 42-43
Motor Harness Diagram...........................................................................................44
Generator Harness Diagram....................................................................................45
Wand Wiring Diagram .......................................................................................................46
Actuator Wiring Diagram ..................................................................................................47
General Maintenance of Rock Gate............................................................................ 48-37
Rock gate inspection ...............................................................................................48
Setting limit switches ...............................................................................................49
Actuator Circuit design.............................................................................................50
Trailer Wiring for Brakes and Lights................................................................................51
Parts Section
Engine Parts ................................................................................................................ 53-55
Top Level Assembly 305-015-004 ...........................................................................53
Sub Assembly 305-028-004 .............................................................................. 54-55
Engine Service Parts ...............................................................................................55
Pump Assembly ................................................................................................................56
Axle Assembly...................................................................................................................57
Aggregate Plumbing Assembly.................................................................................. 58-59
Boom Arm Assembly ........................................................................................................60
Wand Assembly.................................................................................................................61
Rock Gate Actuator Assembly .........................................................................................62
Miscellaneous Components and Parts ...................................................................... 63-65
Replacement Safety Labels (free replacement) ..............................................................66
Replacement Labels .................................................................................................. 67-68
Tailgate Discharge Box .............................................................................................. 69-71
Tailgate discharge box assembly.............................................................................69
Tailgate cutout and welding details ..........................................................................70
Tailgate Hose Length and Alignment .......................................................................71
Optional Arrow Board Assembly .....................................................................................72
Trouble Shooting Section
Engine ................................................................................................................................74
Rock Gate ..........................................................................................................................75
Emulsion Pump ........................................................................................................... 76-77
Warranty
Warranty..................................................................................................................79

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Shipping Papers and Information
A packet containing IMPORTANT INFORMATION has been enclosed with your P1.
This packet contains:
1) Operation Instructions/Parts List
2) Warranty Information
3) Kohler Engine Manual, Warranty, and Keys
4) Schneider Electric Altivar 12 User Manual
Read Instruction Manual
Reading the instructions completely is the first step to safe operation. An uninformed
operator can subject himself and others to death or serious injury.
This manual contains the basic information required to operate, maintain and repair the
CIMLINE P1 Patcher you have purchased. The use of this manual insures accurate
adjustments, operation and proper lubrication of your equipment. Please keep it handy.
NOTICE: Also read and understand the Kohler Command Pro CH752
Engine Owners Manual.
Machine Specific Information
P1 Serial Number:
Engine Model & HP: Kohler Command Pro 752 747cc 27hp
Engine Serial Number:
Electric Motor Manufacturer:
Electric Motor Model & HP:
Electric Motor Serial Number:
Pump Manufacture & Model
Pump Serial Number:
Blower Manufacture & Model
Blower Serial Number

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Contacting Cimline
At Cimline, impressing the customer is one of our core values. We want to make sure you are
covered for any general or technical questions you may have on your new Cimline equipment.
Please use the following information to get the support you need if this manual does not provide
the answers you are looking for.
Cimline Dealer Network:
Your local dealer is always your first point of contact when looking for parts, maintenance,
technical support, warranty information or answers to your questions. No one should know you
and your business better than your local dealer, and they should always be the first call you
make when looking for answers to your questions.
CIMLINE Local Dealer Name: CIMLINE Local Dealer Phone Number:
________________________________ _________________________________
CIMLINE Sales:
Toll Free: [phone] • Telephone: [phone] • Fax: [phone]
Corporate Headquarters: 2601 Niagara Lane N, Plymouth, Minnesota 55447
www.cimline.com
Any parts orders or service problems relating to CIMLINE equipment
should be directed to your local dealer FIRST.
CIMLINE Customer Care and Technical Service:
CIMLINE Technical Service is available Monday - Friday during normal business hours.
Toll Free: [phone] • Telephone: [phone] • Fax: [phone]
www.cimline.com • Email: [e-mail]
CIMLINE Parts and Warranty Items:
Toll Free: [phone] • Telephone: [phone] • Fax: [phone]
www.cimline.com • Email: [e-mail]

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Signal Words in Manual
The signal words DANGER, WARNING, CAUTION, and NOTE are used to identify levels of hazard
seriousness.
DANGER
WARNING
CAUTION
NOTICE
DANGER! Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Is used to address practices not related to
personal injury.
General Safety Overview
Read Operators Manual thoroughly before operating
equipment
You are in a position to ensure the safety of yourself and those around you. Lack of attention to safety can
result in: accidents, personal injury, reduction in efficiency, and worst of all - loss of life. Watch for safety
hazards and correct them promptly.
Understanding the proper operation of this equipment is critical to its safe operation. In addition to following
these safety guidelines, the operator(s) should follow any company specific guidelines and procedures.
Consult your immediate supervisor for specific company safety guidelines and/or procedures.
The following Safety symbols are used throughout the manual to draw attention to important information. If
the information is not carefully read and instructions are not followed; severe injury, death, and/or damage to
property and equipment may occur.
NOTICE
SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS: Indicates specific safety
related instructions or procedures

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General Operation Safety:
1) Perform a DOT pre-trip inspection, including but not limited to:
a) Verifying that the hitch, chains, break-away switch and lights are properly connected to the tow
vehicle. Refer to the vehicle manual safe towing guide
b) Confirm the trailer brakes are properly adjusted and in good repair.
c) Make sure all lights are in working order and reflectors are clean.
d) Properly secure any loose items found or stored on machine
e) Check each tire’s air pressure, tread wear, & lugnuts (see pages 12 - 13)
2) Always use pin with swivel jack
3) Never use a damaged swivel jack.
4) Never go under or on trailer with out first preforming the Trailer Stabilizing Procedure (see page 11)
5) Never touch patches while still hot
6) Do not operate without all guards or covers in place. This includes the safety cover on emulsion hose.
7) Never leave machine unattended while it is running
8) Do not touch exhaust stacks or mufflers.
9) Keep tank access closed at all times except when adding material.
10) Do not use the patcher without first providing proper traffic control measures to prevent collisions with the
DuraPatcher or its workers
11) Never extend the discharge boom into unprotected or uncontrolled lanes of traffic
12) Clear the area of people before starting or operating the unit
13) Use recommended hand holds and steps with at least three points of support when getting on and off the
DuraPatcher. Keep steps, floor, hand holds and controls clean and free from grease. Face the machine
when climbing up and down and never jump off.
14) Never stand on any part of the patcher while in operation
15) Never transport people on the patcher.
16) DO NOT hang additional components from the discharge hose support boom. The hose support boom is
not designed to be used as a means for lifting.

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Personal Safety
The emulsion used for patching is hot and steam
may escape when opening the access hatch.
Personal protective equipment (PPE) is to be worn
by anyone checking or filling the emulsion tank.
The air output from the P1 will produce dust and
flying debris. The operator and anyone working in
close proximity to the nozzle must always wear
PPE.
The continuous noise from the P1 engine and
blower can lead to hearing loss. The operator and
anyone working in close proximity to running
equipment must use hearing protection
ALL PPE must be well maintained and in proper
working order.
Required PPE includes:
• Gloves with wristlets • Heavy leather boots or shoes • Face Shield
• Long sleeve shirt with sleeves rolled down and cuffs buttoned
• Long pants with no cuffs • Respirator • Hearing Protection
WARNING
CAUTION
NOTICE
CAUTION