CIMLINE Magma 150 Owner's manual

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Melter Applicator
Owner/Operator Manual
2601 Niagara Lane · Plymouth, MN 55447 · [phone] · [phone] · Fax [phone]
Part # 161439 Revised 2/27/15
Magma 150, & 230

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Table of Contents
Shipping Papers and Information…………………….…….…3
Safety Notes……………………………………………….………4
Weights and Dimensions………………………………….……5
Controls and Their Functions………………………………..6-7
Start Up…………………………………………………………..8-9
Automatic Temperature Control Setting…………………….10
Loading Empty Tank…………………………………………….11
Cleanout Procedure……………………………………………..12
Cleanout Procedure (Optional Air Cleanout)………………..13
Maintenance…………………………………………………...14-15
Fluid and Components Specs…………………………………16
Heat Transfer Oil Specs………………………………………...17
Material Tank Capacity………………………………………….18
Trouble Shooting Guide………………………………………..19
Parts Section
Wiring Diagrams……………………………………………..21-27
Complete Wiring Diagram………………………………….21
Engine and Burner Wiring Harness………………..……..22
Switch Panel…………………………………………………..23
Temperature Control Wiring Diagram………………..…..24
Relay Panel ………………………………………………...…25
Main Supply Harness………………………………………..26
Primary Control…………………………………….………...27
Hydraulic Schematic……………………………..……………..28
Hydraulic Manifold Parts List………………………………….29
Electrical Components…………………………..……………..30
Isuzu Diesel Engine and Pump Parts List
(See supplement for compressor models)………………31
Plumbing System Parts List………………………………..32-33
Material Pump Parts List……………...…………………….34-35
Sealing Hose and Wand……...…...………….………………...36
Sealing Tips……………………………………………….……....37
Agitation System Parts List…………………………………….38
Oil Burner Parts List……………………………………………..39
Combustion Chamber Parts List and Tank Insulation.…....40
Fuel and Hydraulic Tank Components ..……………………..41
Miscellaneous Parts………………………………………….42-43
Spare Parts Kit……………………………………………………44
Compressor Option……………………………………………...45

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Shipping Papers and Information
A packet containing IMPORTANT INFORMATION has been enclosed with your Melter.
This packet contains:
1) Operation Instructions
2) Parts List
3) Warranty Information
4) Manufacturer's Documents
a) Engine
b) Material Pump
c) Burner (Diesel only)
IMPORTANT: This manual contains the basic information required to operate, main-
tain and repair the CIMLINE Melter you have purchased. The use of this manual in-
sures accurate adjustments, operation and proper lubrication of your equipment.
Please keep it handy.
Any parts orders or service problems relating to CIMLINE equipment should be di-
rected to the CIMLINE Parts Department at either [phone] or [phone].
When ordering parts, please have the following information available.
Serial Number: ____________________________
Model Number: ____________________________
Engine Model (H.P.): ____________________________
Engine Manufacturer: ____________________________
Pump Number: ____________________________
Replacement Part Number(s):

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PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE
PROCEEDING
WARNING: Protective clothing must be worn. Refer to ANSI Regulations:
1) Wear gloves with wristlets.
2) Wear long sleeve shirt with sleeves rolled down and cuffs buttoned.
3) Wear a face shield.
4) Load Melter from ground level.
5) Keep material door closed at all times except when adding material.
6) Never stand on any part of the machine.
7) Do not pull, twist, stretch or kink the material hose.
8) Do not operate without safety cover on hose.
9) Do not touch exhaust stacks or mufflers.
10) Wear heavy leather boots or shoes.
11) Wear long pants with no cuffs.
WARNING: Do not over fill the melting tank. For best results, add only as much material
as required for the job or a maximum of 75% of tank capacity. (Model 150 -
113 gallons, Model 230 - 168 gallons & Model 410 - 308 gallons).
WARNING: On a new Melter applicator or a unit that has been idle for some time, slowly
raise the oil temperature to 250º F and hold there for approximately 20 to 30
minutes. This will help get rid of any condensation that may be in the oil
chamber.
WARNING: Never leave machine unattended while it is running.
Safety Notes

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Model Number "A" in/cm "B" in/cm "C" in/cm Weight lbs/kg (empty)
150 84/214 156/396 95/242 4000/1814
230 81/206 171/435 90/229 4700/2132
Weights are without options
Model 230 shown
Weights and Dimensions

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NOTE: This general outline will only familiarize you with the machine. Read through the
entire manual before putting this machine into operation.
1) Pump Maintenance Valve: Allows the melted material to not leave the tank to allow
maintenance work on the pumping system.
2) Access Port: The sealing wand is placed in here when not in use. This allows operator
to continue circulating material through the hose to prevent material from cooling and
freezing up.
3) Loading Door (1 on Model 150): Place the material on safety door to load the melting
tank.
4) Oil Temperature Gauge: Monitors the heat transfer oil temperature.
5) Material Temperature Gauge (optional): This gauge shows the temperature of material
inside the melting tank. This gauge is for reference before pumping starts. Once pump-
ing begins, material controller will be an exact reading of material passing through the
system. (Not shown)
6) Micropanel ignition Switch: Use the key to turn the engine on and off.
7) Pressure Gauge: This gauge measures the pressure required to turn the agitator and
the material pump.
8) Sealing Hose Valve: This valve stops the material recirculating back into the material
tank causing it to go out of the wand.
9) Control Panel: The main control panel is used to control the direction of the material
pump and agitator, and you can also monitor the temperature of the material and heat
transfer oil.
10) Low Flow Override Switch: The Switch is engaged when in the up position. When
engaged this switch takes the signal from the wand switch and then tells the material
pump to engage. This function should only be used when material is coming out at a rate
higher than desired.
Caution: Failure to disengage this switch when not crack sealing could result in the
material becoming solidified in the plumbing.
Controls and Their Functions

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Controls and Their Functions
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9

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1. SETUP:
A) Set Flow control to “9”
Make sure pump maintenance valve is
fully open Counter-Clockwise (Item “1”
from page 7).
B) Set all control switches to up
C) Set switch with
switch guard down.
2. START ENGINE:
A) Turn key on engine control to “1”
B) Heat glow plugs 3-5 seconds.
C) Turn key to “2”
D) Release when engine starts
Start up

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3. WAND
A) Unlock Boom
B) Place wand in port.
4. Ready for Work
When all 3 GREEN lights are on:
A) Set Flow to “0”
B) Pin Wand trigger
and set handle forward
C) Set Flow to
desired level
D) Start Sealing
Start up

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Automatic Temperature Control Setting
1) Press and hold set button (A) for 5 sec. Light (B) will turn on while in the setting mode.
2) Press "UP" or "DOWN" button until desired temp is shown.
3) Press set button (A) , light (B) will turn off and the readout will display actual
temperature.
4) Indicator light (B) will remain on anytime the burner is running.
The control system on your CIMLINE Magma melter has been factory set to run the most com-
mon types of materials. These materials have an application temperature of 380 deg F.
With some materials, it may be needed to change the controller to achieve the appropriate appli-
cation temperature. To achieve this, unscrew the clear plastic shield in the control box and alter
the material controller by following the directions below.