CIMLINE MA4 Owner's manual

Linear Joint Seal Melter Applicator Machine
Owner/Operator Manual
CIMLINE.COM
2601 Niagara Lane · Plymouth, MN 55447 · [phone] · [phone] · Fax [phone]
Part # 302-000-000 Rev C 1/20/20
MA4

In addition to this operators manual, a packet containing IMPORTANT INFORMATION has been
enclosed with your CIMLINE MA4 Melter.
The following Manufacturer's Documents are included for the following parts:
a) Engine
b) Material Pump
c) Burner
TABLE OF CONTENTS:
Serial Number, Model Number, Engine Number .....................................3
Contacting Cimline ..............................................................................3
Personal Safety, Signal Words in Manual ..............................................4
Trailer Safety......................................................................................5
Replacement Labels ............................................................................6
MA4 Weight and Dimensions ...............................................................7
MA4 Feature Overview ........................................................................8-9
MA4 Control Panels and Their Functions ..............................................10-11
MA4 Manual Sub Control Panel and its Functions ..................................12-13
MA4 Start Up Procedure ......................................................................14-16
MA4 Clean Out/Shut Down Procedure ..................................................17
MA4 Sealant Material Tank Capacity ....................................................18
MA4 Automatic Temperature Control Setting .........................................19
MA4 Key Fob Remote Transmitter Pairing .............................................20
MA4 Using the Tip Controller ...............................................................20
MA4 Fluid and Components Specifications ............................................21
MA4 Heat Transfer Oil Specs ...............................................................22
MAINTENANCE AND TROUBLESHOOTING:
MA4 Maintenance Schedule ...................................................................................24
MA4 Maintenance - Changing the Heat Transfer Oil...............................................25
MA4 Maintenance - Sealant Material Pump ............................................................26
MA4 Maintenance - Sealant Material Plumbing.......................................................27
MA4 Maintenance - Hydraulic Oil Servicing ............................................................28-29
MA4 Maintenance - Tank Burner.............................................................................30-34
MA4 Maintenance - Trouble Shooting Guide ..........................................................35
MA4 Melter Applicator Service Parts Kits ..............................................36-37
PARTS AND ASSEMBLY DIAGRAMS:
MA4 Trailer Wiring Diagram and Parts ..................................................39
MA4 Internal Wiring Diagrams ..............................................................40-41
MA4 Control Panel Wiring Diagram and Parts .......................................42-44
MA4 Combustion Chamber Parts ..........................................................45
MA4 Tank Burner Internal Wiring Diagram ............................................46
MA4 Tank Burner Parts .......................................................................47
MA4 Hydraulic Manifold Parts ..............................................................48
MA4 Hydraulic Schematic ....................................................................49
MA4 Diesel Engine Components ..........................................................50-51
MA4 Sealant Material Plumbing Parts ...................................................52-53
MA4 Hydraulic Reservoir and Diesel Tank Parts ....................................54
MA4 Rear Cabinet Parts ......................................................................55
MA4 Miscellaneous Components and Parts ...........................................56-57
MA4 Agitation System Parts.................................................................58
Shipping Papers and Information

3
Melter Serial Number:
_________________________________
Model Number:
_________________________________
Pump Number:
_________________________________
Engine Manufacturer:
_________________________________
Engine Model (H.P.):
_________________________________
IMPORTANT: This manual contains the basic information required to operate, maintain and
repair the CIMLINE Melter you have purchased. The use of this manual insures accurate
adjustments, operation, basic maintenance and proper lubrication of your equipment. Please keep a
copy with the machine at all times.
CONTACTING CIMLINE
At Cimline, impressing the customer is one of our core values. We want to make sure you are
covered for any general or technical questions you may have on your new CIMLINE equipment.
Please use the following information to get the support you need if this manual does not provide the
answers you are looking for.
Cimline Dealer Network:
Your local dealer is always your first point of contact when looking for parts, maintenance, technical
support, warranty information or answers to your questions. No one should know you and your
business better than your local dealer, and they should always be the first call you make when
looking for answers to your questions.
CIMLINE Local Dealer Name: CIMLINE Local Dealer Phone Number:
_________________________________ _________________________________
CIMLINE Sales:
Toll Free: [phone] • Telephone: [phone] • Fax: [phone]
Corporate Headquarters: 2601 Niagara Lane N, Plymouth, Minnesota 55447
www.cimline.com
Any parts orders or service problems relating to CIMLINE equipment
should be directed to your local dealer FIRST.
CIMLINE Customer Care and Technical Service:
CIMLINE Technical Service is available Monday - Friday during normal business hours.
Toll Free: [phone] • Telephone: [phone] • Fax: [phone]
www.cimline.com • Email: [email protected]
CIMLINE Parts and Warranty Items:
Toll Free: [phone] • Telephone: [phone] • Fax: [phone]
www.cimline.com • Email: [email protected]

4
OPERATOR MUST READ AND UNDERSTAND ENTIRE
OPERATORS MANUAL BEFORE PROCEEDING.
THIS PAGE ONLY PROVIDES AN OVERVIEW OF SAFETY INFORMATION
Required clothing includes:
Gloves with wristlets • Heavy leather boots or shoes • Face shield
• Long sleeve shirt with sleeves rolled down and cuffs buttoned
• Long pants with no cuffs
GENERAL OPERATION SAFETY:
 Perform a DOT pre-trip inspection before towing. • Always use pin with swivel jack.
 Never go under trailer with out first stabilizing trailer. • Never use a damaged swivel jack.
 Never touch material expelled by melter while still hot. • Never stand on any part of the machine.
 Do not operate without safety cover on hose. • Load melter from ground level.
 Never leave machine unattended while it is running. • Do not touch exhaust stacks or mufflers.
 Keep material door closed at all times except when adding material.
Personal Safety
The melter operates at elevated temperature which can cause
burns. Operator and anyone working in close proximity to hot
materials must always wear protective clothing.
WARNING
Signal Words in Manual:
The signal words DANGER, WARNING and CAUTION, are used to identify levels of hazard
seriousness.
NOTICE: Is used to address practices not related to personal
injury.
NOTICE
DANGER! Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
DANGER
WARNING! Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
WARNING
CAUTION! Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
CAUTION

5
GENERAL SAFETY CONSIDERATIONS:
Operating this machine requires workers to perform work behind the trailer, it is critical to perform the
work safely. Communication between the tow vehicle driver and worker is critical. Worker and tow
vehicle driver must stay in communication, use an audible device or visual signals to communicate. A
worker must never ride on the trailer or position him or herself between the tow vehicle and trailer
when the tow vehicle is running. Tow vehicle driver must always be aware of workers position.
Only use a tow vehicle that is equipped with an electronic brake control system and has the
appropriate towing capacity. The best means for determining the vehicle's towing capacity is to read
the vehicle owner's manual. The owner's manual will provide detailed instructions and limitations,
usually accompanied by tips for safe towing. If the owner's manual has been misplaced, most
manufacturers provide free downloadable copies on their website. Towing with an undersized tow
vehicle can cause the trailer to tow improperly, potentially causing loss of control. Overloading can
also cause unintended failures to tow vehicle.
The weight of your trailer listed in this manual is for the base model without any additional
accessories or the weight of the sealant material. The weight of your trailer will vary, weigh your
machine to determining your Gross Vehicle Weight (GVW). Scales are sometimes available to use at
state highway weigh stations, refuse transfer stations and commercial truck stops.
TRAILER STABILIZATION PROCEDURE:
Going under the trailer puts a person at risk of severe injury or
death. Follow the procedure below to stabilize trailer before going
under the trailer.
METHOD #1 HITCH TO VEHICLE:
Park both the tow vehicle and trailer on a flat level surface. Place tow vehicle in park and remove
keys.
METHOD #2 UNHITCHED:
Park trailer on a level surface. Place wheel blocks in front of and behind wheels on both sides of the
trailer. Inspect your swivel jack thoroughly for damage or abnormal wear, especially if it was subjected
to abnormal load or shock. [If damaged do not use, replace swivel jack.] Turn the swivel jack to the
vertical position and pin in place. Use the swivel jack to decouple trailer from tow vehicle. After
raising the hitch coupler, crib, block, or otherwise secure the trailer at once.
Trailer Safety
WARNING
BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUC-
TIVE HARM. ALWAYS START AND OPERATE THE ENGINE IN A WELL-VENTILATED AREA. IF
IN AN ENCLOSED AREA, VENT THE EXHAUST TO THE OUTSIDE. DO NOT MODIFY OR TAM-
PER WITH THE EXHAUST SYSTEM. DO NOT IDLE THE ENGINE EXCEPT AS NECESSARY.
FOR MORE INFORMATION GO TO; WWW.P65WARNINGS.CA.GOV/DIESEL.
WARNING