Cisco Network Convergence System 6000 Fabric Card... Manual

Cisco Network Convergence System 6000 Fabric Card Chassis
Hardware Installation Guide
First Published: 2014-07-24
Last Modified: 2018-03-30
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CONTENTS
Preface Preface xi
Audience xi
Documentation Conventions xi
Related Documentation xiii
Changes to This Document xiii
Obtaining Documentation and Submitting a Service Request xiii
CHAPTER 1 Installation Roadmap 1
Installation Roadmap 1
CHAPTER 2 Overview 3
About the Cisco NCS 6000 Fabric Card Chassis 3
Fabric Card Chassis Components 4
Slot Numbers 8
Cable Management 10
Safety Guidelines 10
CHAPTER 3 Installing the Power Enclosure, Power Trays, and Exterior Cosmetics 13
About the Power Enclosure 13
Installing the Power Enclosure 14
Required Tools and Equipment 14
Steps 15
Installing the Power Trays 16
About the AC and DC Power Trays 16
Installing an AC or DC Power Tray 18
Prerequisites 18
Required Tools and Equipment 19
Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
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Steps 19
Installing the Exterior Cosmetics 20
Overview of the Exterior Cosmetics 21
Installing the Front Exterior Cosmetics 22
Prerequisites 23
Required Tools and Equipment 23
Steps 23
Installing the Rear Exterior Cosmetics 28
Prerequisites 28
Required Tools and Equipment 28
Steps 28
CHAPTER 4 Installing the Power Components 35
Power System Overview 35
Prerequisites 35
Installing the Fabric Card Chassis Ground Cable 35
Required Tools and Equipment 36
Steps 38
AC Power System 39
Overview of the AC Power System 39
Installing an AC Power Distribution Unit 39
Mounting the PDU 40
Installing the Tie-Down Bar 42
DC Power System 43
Installing the Power Modules and Input Power Cables 45
Installing an AC or DC Power Module 46
Prerequisites 48
Required Tools and Equipment 48
Steps 49
About the Power Module Status Indicators 50
Installing an AC or DC Power Module Slot Cover 52
Prerequisites 52
Required Tools and Equipment 52
Steps 53
Installing AC Input Power Cords 53
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Prerequisites 53
Required Tools and Equipment 54
Steps 54
Installing DC Input Power Cables 55
Prerequisites 55
Required Tools and Equipment 55
Steps 56
Powering On and Powering Off the Fabric Card Chassis 57
Powering On the Fabric Card Chassis 57
Prerequisites 57
Required Tools and Equipment 58
Steps 58
Powering Off the Fabric Card Chassis 59
Steps 59
CHAPTER 5 Installing the Shelf Controller Cards and Fabric Cards 61
About Installing Cards and Associated Components 62
Preventing Electrostatic Discharge 62
Guidelines for Installing a Card 62
Steps for OIR Fabric Card Removal 63
About Cable Management Brackets 64
Installing and Removing an Impedance Carrier 66
Installing an S2 Fabric Card Impedance Carrier 67
Prerequisites 67
Required Tools and Equipment 67
Steps 68
Removing an S2 Fabric Card Impedance Carrier 68
Prerequisites 68
Required Tools and Equipment 68
Steps 68
About the SC and SC-SW Cards 69
Front Panel Ports 70
Installing an SC or SC-SW Card 71
Prerequisites 72
Required Tools and Equipment 72
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Steps 72
Verifying the Installation of an SC or SC-SW Card 74
Troubleshooting the SC or SC-SW Card 77
About the Fabric Cards 77
S2 Fabric Card 78
S13 and Universal Fabric Card 78
Installing the Fabric Cards 79
Installing an S2 Fabric Card 79
Prerequisites 79
Required Tools and Equipment 79
Steps 80
Verifying the Installation of an S2 Fabric Card 82
S2 Fabric Card LEDs 83
Installing an S13 MC Fabric Card or Universal Fabric Card 85
CHAPTER 6 Removing and Replacing Chassis Components 87
Removing the Exterior Cosmetics 87
Prerequisites 87
Required Tools and Equipment 87
Removing the Front Exterior Cosmetics 88
Removing the Rear Exterior Cosmetics 94
Removing the Power Components 96
Removing AC Input Power Cords 96
Prerequisites 96
Required Tools and Equipment 96
Steps 97
Removing DC Input Power Cables 97
Prerequisites 97
Steps 98
Replacing an AC or DC Power Tray 99
Prerequisites 99
Required Tools and Equipment 99
Steps 100
Removing a Power Module Slot Cover 101
Prerequisites 101
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Steps 101
Removing an AC or DC Power Module 102
Prerequisites 102
Required Tools and Equipment 102
Steps 103
Removing the FCC Ground Cable 103
Prerequisites 104
Required Tools and Equipment 104
Steps 105
Replacing a Power Control Module 105
Required Tools and Equipment 106
Steps 106
Removing the Power Enclosure 108
Required Tools and Equipment 108
Steps 109
Replacing the Fan Trays and Air Filter 110
About the Fan Trays and Air Filter 110
About the Fan Trays 111
Fan Tray LEDs 111
About the Air Filter 112
Replacing the Fan Tray 112
Prerequisites 112
Required Tools and Equipment 112
Steps 113
Replacing the Air Filter 114
Steps 114
Removing the Shelf Controller Cards and Fabric Cards 115
Guidelines for Removing a Card 116
Removing an SC or SC-SW Card 116
Prerequisites 116
Required Tools and Equipment 117
Steps 118
Removing an S2 Fabric Card 120
Guidelines for Handling CXP2 Optical Modules 120
Prerequisites 122
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Required Tools and Equipment 122
Steps 123
Removing an S13 Multi-Chassis Fabric Card 125
APPENDIX A System Specifications 127
Fabric Card Chassis Specifications 127
Power Specifications 128
Environmental Specifications 129
Regulatory, Compliance, and Safety Specifications 130
APPENDIX B System Product IDs 131
Component Product IDs 131
Fabric Card Product IDs 133
Cosmetic Product IDs 134
Accessory Product IDs 134
Optical Module IDs 135
APPENDIX C Cabling a Multi-Chassis Configuration 137
About the Cisco NCS 6000 Multi-Chassis System 137
Prerequisites 138
Cabling Requirements 138
MPO-24 Cable Specifications 140
Required Tools and Equipment 142
Cabling Overview 143
Cable Routing Considerations 143
General Cabling Procedures 144
Safety Guidelines 144
Cabling the Ethernet Control Plane Network 145
Cabling the Control Plane for a 2+1 Multi-Chassis system 145
Cabling the Control Plane for a 2+2 Multi-Chassis System 147
Cabling the Fabric 149
Fabric Overview 150
Multi-Chassis 2+1 Configuration 155
Prerequisites 155
Configuring a 2+1 Configuration with Six S2 FCs 155
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2+1 Software Configuration (Six S2 Fabric Cards) 158
Configuring a 2+1 Configuration with 12 S2 FCs 159
2+1 Software Configuration (12 S2 Fabric Cards) 162
Multi-Chassis 2+2 Configuration 163
Prerequisites 163
Configuring a 2+2 Configuration with 12 S2 Fabric Cards 163
2+2 Software Configuration (12 S2 Fabric Cards) 167
Configuring a 2+2 Configuration with 24 S2 Fabric Cards 168
2+2 Software Configuration (24 S2 Fabric Cards) 172
Multi-Chassis 4+2 Configuration 173
Prerequisites 173
Configuring a 4+2 Configuration with 12 S2 Fabric Cards 174
4+2 Software Configuration (12 S2 Fabric Cards) 181
Configuring a 4+2 Configuration with 24 S2 Fabric Cards 181
4+2 Software Configuration (24 S2 Fabric Cards) 188
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Contents

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
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Contents

Preface
This document describes how to install a Cisco Network Convergence System (NCS) 6000 Fabric Card
Chassis and its components. The Cisco NCS 6000 Fabric Card Chassis (FCC) is a product in the Cisco
Network Convergence System 6000 Series family. The chassis specifications are included in Appendix A
“System Specifications.”The Cisco product IDs (PIDs) are listed in Appendix B “System Product IDs.”
•Audience, page xi
•Documentation Conventions, page xi
•Related Documentation, page xiii
•Changes to This Document, page xiii
•Obtaining Documentation and Submitting a Service Request, page xiii
Audience
This guide is intended for chassis installers and Cisco installation partners who are responsible for installing
the Cisco NCS 6000 FCC and its components. The installers are expected to have installed networking hardware
in the past. No additional knowledge of routing or the Cisco IOS XR software is assumed.
Documentation Conventions
This document uses the following conventions:
DescriptionConvention
Commands and keywords and user-entered text appear in bold font.bold font
Document titles, new or emphasized terms, and arguments for which you
supply values are in italic font.
Italic font
Elements in square brackets are optional.[ ]
Required alternative keywords are grouped in braces and separated by
vertical bars.
{x | y | z}
Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
xi

DescriptionConvention
Optional alternative keywords are grouped in brackets and separated by
vertical bars.
[x | y | z]
A nonquoted set of characters. Do not use quotation marks around the
string or the string will include the quotation marks.
string
Terminal sessions and information the system displays appear in courier
font.
courier font
Indicates a variable for which you supply values, in context where italics
cannot be used.
Nonprinting characters such as passwords are in angle brackets.< >
Default responses to system prompts are in square brackets.[ ]
An exclamation point (!) or a pound sign (#) at the beginning of a line
of code indicates a comment line.
!, #
Means reader take note. Notes contain helpful suggestions or references to material not covered in the
manual.
Note
Means the following information will help you solve a problem. The tips information might not be
troubleshooting or even an action, but could be useful information, similar to a Timesaver.
Tip
Means reader be careful. In this situation, you might perform an action that could result in equipment
damage or loss of data.
Caution
IMPORTANT SAFETY INSTRUCTIONS
This warning symbol means danger. You are in a situation that could cause bodily injury. Before you
work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with
standard practices for preventing accidents. Use the statement number provided at the end of each warning
to locate its translation in the translated safety warnings that accompanied this device.
SAVE THESE INSTRUCTIONS
Warning
Statements using this symbol are provided for additional information and to comply with regulatory and
customer requirements.
Warning
Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
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Preface
Documentation Conventions

Related Documentation
For complete planning, installation, and configuration information, see the following documents that are
available on Cisco.com at the following URL:
http://www.cisco.com/c/en/us/support/routers/network-convergence-system-6000-series-router/products-installation-guides-list.html.
•Cisco Network Convergence System 6000 Series Routers Site Planning Guide
•Cisco Network Convergence System 6000 Series Routers Unpacking, Moving, and Securing Guide
•Cisco Network Convergence System 6000 Series Routers Hardware Installation Guide
•Regulatory Compliance and Safety Information for the Cisco Network Convergence System 6000 Series
Routers
Changes to This Document
This table lists the technical changes made to this document since it was first created.
Table 1: Changes to This Document
SummaryDate
Added support for the 2nd generation S2 fabric card (NCS-F-FC2) and
CXP2 optics modules (ONS-CXP2-SR25).
January 2018
Added Telercordia GR-63 requirements for air filter and other minor
updates.
September 2014
This document introduces the Cisco NCS 6000 Fabric Card Chassis.July 2014
Obtaining Documentation and Submitting a Service Request
For information on obtaining documentation, using the Cisco Bug Search Tool (BST), submitting a service
request, and gathering additional information, see What's New in Cisco Product Documentation, at: http://
www.cisco.com/c/en/us/td/docs/general/whatsnew/whatsnew.html.
Subscribe to What's New in Cisco Product Documentation, which lists all new and revised Cisco technical
documentation as an RSS feed and delivers content directly to your desktop using a reader application. The
RSS feeds are a free service, and Cisco currently supports RSS Version 2.0.
Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
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Preface
Related Documentation

Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
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Preface
Obtaining Documentation and Submitting a Service Request

CHAPTER 1
Installation Roadmap
•Installation Roadmap , page 1
Installation Roadmap
The following table lists the tasks to install the Cisco NCS 6000 Fabric Card Chassis (FCC) and its components
and prepare the system for operation. Use this table as a checklist to ensure that all components are properly
installed in the correct order. For information about a step, see the respective section of this installation guide.
Table 2: Overview of Installation Steps
CheckSeeStep
Cisco Network Convergence System 6000
Series Routers Unpacking, Moving, and
Securing Guide
1. Verify that the FCC is securely bolted to
the floor.
About the Power Enclosure, on page 13
section
2. Install the power enclosure.
Installing the Fabric Card Chassis Ground
Cable, on page 35 section
3. Ground the FCC.
Installing an AC or DC Power Tray, on page
18 section
4. Install the power trays.
Installing the Front Exterior Cosmetics, on
page 22 section
5. Install the external cosmetics on the front
of the FCC.
Installing the Rear Exterior Cosmetics, on
page 28
6. Install the external cosmetics on the rear
of the FCC.
Installing an AC or DC Power Module , on
page 46 section
7. Install power modules in the power trays.
Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
1

CheckSeeStep
Installing AC Input Power Cords, on page
53 or Installing DC Input Power Cables , on
page 55 section
8. Install either AC or DC input power
connections to the power trays.
Powering On the Fabric Card Chassis , on
page 57 section
9. Power on the FCC.
Installing the Shelf Controller Cards and
Fabric Cards , on page 61 section
10. Install the shelf controller cards and fabric
cards in the FCC.
Cabling a Multi-Chassis Configuration, on
page 137 section
11. Connect the cabling for multi-chassis
configuration.
Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
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Installation Roadmap
Installation Roadmap

CHAPTER 2
Overview
This chapter provides an overview of the Cisco NCS 6000 Fabric Card Chassis.
•About the Cisco NCS 6000 Fabric Card Chassis, page 3
•Fabric Card Chassis Components, page 4
•Slot Numbers, page 8
•Cable Management , page 10
•Safety Guidelines, page 10
About the Cisco NCS 6000 Fabric Card Chassis
The Cisco NCS 6000 Fabric Card Chassis is a highly scalable core routing platform designed for service
providers to build next generation multi-service networks that provide video, data and voice services. The
fabric card chassis, also known as a switch fabric chassis, is referred to in this document as the Cisco NCS
6000 FCC.
The Cisco NCS 6000 FCC is part of the Cisco NCS 6000 Multi-Chassis system that also includes the Cisco
NCS 6008 8-slot line card chassis (LCC). The system can expand from a single chassis to various multi-chassis
configurations for increased routing capacity and is capable of supporting up to 16 LCCs interconnected to
4 FCCs.
The Cisco NCS 6000 Multi-Chassis system scales by interconnecting up to 16 LCCs through up to four FCCs.
These connections are made from the LCC switch fabric cards to the FCC fabric cards through CXP or CXP2
optical interconnects. The NCS 6000 has a 3-stage switch fabric architecture. In a multi-chassis configuration,
the first and third stages are implemented by the S13 fabric cards on the LCC, and the second stage is performed
by the S2 fabric cards on the FCC. For an overview of the fabric system and multi-chassis cabling
configurations, see About the Cisco NCS 6000 Multi-Chassis System, on page 137.
The Cisco NCS 6000 FCC has an integrated rack and is bolted to the facility floor (no external rack is required).
The FCC contains its own power and cooling systems. Power systems are available using either AC or DC
power.
This installation guide provides the installation procedures for the FCC. For installation information about
the LCC, see the Cisco Network Convergence System 6000 Series Routers Hardware Installation Guide.
Cisco Network Convergence System 6000 Fabric Card Chassis Hardware Installation Guide
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The installation of a Cisco NCS 6000 FCC may require space, floor loading, power, and cooling
modifications to a facility. Therefore, you should plan the site well in advance of the scheduled delivery
of the FCC. For site preparation information, see the Cisco Network Convergence System 6000 Series
Routers Site Planning Guide.
Note
Fabric Card Chassis Components
Table 3: Main Components of the Cisco NCS 6000 FCC
DescriptionComponent
The chassis midplane distributes power and provides interconnections for other
components in the system. Each S2 FC is connected through the midplane to the FCC.
The midplane is not a field-replaceable unit (FRU).
Chassis midplane
The FCC has 12 FC slots: Six FC slots on the front side of the FCC (three slots on the
upper cage and three slots on the lower cage) and six FC slots on the rear side of the
FCC (three slots on the upper cage and three slots on the lower cage). See Figure 3:
Cisco NCS 6000 FCC Slot Numbers. For an overview of the fabric, see Fabric
Overview, on page 150.
Each S2 FC supports up to 32 CXP modules. Each S2 FC2 supports up to 32 CXP2
modules.
S2 Fabric Cards (FCs)
The connections between the LCC and the FCC are implemented through a number of
bi-directional optical links. Pluggable CXP/CXP2 optics are used for these interconnects.
•In 1T multi-chassis (MC) mode, CXP optical modules connect the S2 FC and S13
FC together.
•In 2T MC mode, CXP2 optical modules connect the S2 FC2 and UFC together.
The CXP module (CXP-100G-SR12) and the CXP2 module (ONS-CXP2-SR25) use
a 24-fiber MPO connector that supports 12 bi-directional optical links up to 100 meters
of OM-4 multi-mode fiber.
CXP/CXP2 optical modules and connectors
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Overview
Fabric Card Chassis Components

DescriptionComponent
The Cisco NCS 6000 FCC offers two types of shelf controller cards: the SC card and
the SC-SW card.
•The SC-SW card is a 56-port combination card that integrates a shelf controller
and switch for the NCS 6000 Control Ethernet into one physical card. The shelf
controller (SC) portion controls the route processing and management functions
for the FCC and its components. The switch (SW) portion interconnects all the
route processors (RPs) and SCs in a multi-chassis system. The LEDs on the SC-SW
indicate active alarm conditions.
•The SC card is a shelf-controller-only card.
For detailed information about the SC-SW and SC cards, see About the SC and SC-SW
Cards, on page 69.
The FCC ships with two shelf controller cards, either two SC-SW cards or a combination
of one SC-SW card and one SC card pre-installed in the FCC. The cards are inserted
into two dedicated slots on the front of the FCC. One SC-SW or SC card installs into
slot SC0 on the upper card cage and the other SC-SW or SC card installs into slot SC1
on the lower card cage (Figure 3: Cisco NCS 6000 FCC Slot Numbers). Both the upper
and lower card slots are identical. The secondary card is installed for redundancy, so
that the loss or removal of a single card does not bring down the FCC. At least one
SC-SW or SC card must be operational for the FCC to function.
In a multi-chassis system with more than one FCC, we recommend that the
SC-SW cards are not installed in the same FCC.
Note
Shelf Controller Cards
The power enclosure is a separate unit that is installed at the top of the FCC (Figure 5:
FCC Power Enclosure—Front and Rear Views). The enclosure has four slots for AC
or DC power trays, and two power control modules (PCMs). Each set of power trays
has a PCM with its own I/O power switch.
•Each AC power tray has three slots for power modules (PMs). Each DC power
tray has four slots for PMs.
•Mixing AC and DC power supplies in the FCC is not supported.
The AC and DC power trays are field-replaceable (after power down). The PMs are
hot-swappable.
Power enclosure
Two redundant fan trays are inserted into the rear of the FCC (Figure 2: Rear View of
the Cisco NCS 6000 FCC ). Each fan tray contains four axial fans. The fans pull cooling
air through the FCC from the front to the back of the FCC.
Fan trays
A removable air filter is located below the lower cable management bracket and inside
the front air intake on the front of the FCC (Figure 1: Front View of the Cisco NCS
6000 FCC ).
Air filter
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Overview
Fabric Card Chassis Components

DescriptionComponent
The FCC has cable management features on the front and rear sides of the FCC. These
brackets organize the interface cables entering and exiting the different cards, keeping
them out of the way and free of sharp bends that may damage the cables.
Four horizontal cable management brackets are preinstalled on the FCC (two on the
front side and two on the rear side of the FCC (Figure 1: Front View of the Cisco NCS
6000 FCC and Figure 2: Rear View of the Cisco NCS 6000 FCC ). Each side of the
FCC has one cable management bracket above the upper card cage and one cable
management bracket below the lower card cage.
Cable management brackets
Four vertical cable troughs are supplied for cable management, two on the front side
of the FCC and two on the rear side of the FCC.
Cable troughs
A temperature sensor is located on the lower rear side of the FCC.Temperature sensor assembly
A craft panel display, located on the front of the FCC (Figure 1: Front View of the
Cisco NCS 6000 FCC ), consists of an LCD touch-screen display and LEDs used to
indicate system alarms. The craft panel has a basic interface used to monitor the operation
of the FCC.
Craft panel display
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Overview
Fabric Card Chassis Components