Cisco 10005 ESR User manual

CHAPTER
3-1
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
3
Maintaining the Cisco 10005 ESR
The Cisco 10005 ESR is configured to your order and ready for installation when
it arrives. After you install the system, you may have to perform specific
maintenance procedures to ensure the router operates properly. These routine
procedures include replacing the filter, upgrading system components, or
replacing field replaceable units (FRUs). This chapter contains the information
necessary to perform that maintenance for the Cisco 10005 ESR.
Note Detailed instructions are also shipped with FRUs and upgrade kits.
System components fall into two categories: hot swappable components that do
not require you to power off the system before replacing them, and those
components that do require you to power off the system before you replace them.
For example, all line cards are hot-swappable and can be replaced without
powering off the system, but you must power off the system before replacing a
single power module or a single Performance Routing Engine (PRE).
Note To prevent alarms from activating, you must administratively shut down a line
card before hot swapping it.

Chapter 3 Maintaining the Cisco 10005 ESR
3-2
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Spare Parts
Service providers usually draw on their own experience with similar equipment
as they try to determine the number of spare parts of a given item to keep on hand.
In developing a strategy for spare parts, the service providers must
•Evaluate the criticality of the equipment.
•Estimate the mean time between failures, a key component of any spares
strategy.
•Calculate the number of production routers (and associated components) they
need to have on hand. For example, if they have the critical mass to shift
capacity to other locations or other devices, they may be able to carry fewer
spares.
Service providers may also subscribe to services that supply them with
replacement parts, sometimes with turnaround times as short as 4 hours.
Situational Analysis
38546

3-3
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Redundancy
Service providers trying to decide on the level of redundancy appropriate for their
operations must examine their business models. The service provider invests more
heavily in high network reliability if the business model
•Calls for protected services
•Provides customer service-level agreements
•Accommodates customers that require a high degree of reliability
•Emphasizes overall reliability as opposed to cost
In addition, the service provider discusses the situation with the supplier to
identify those software and hardware features likely to experience the most stress
and thus to have the shortest mean time between failures. The point is to
determine, not just whether or not redundancy is to be used, but also the quantity
to be used (1:1, 2:1, or greater).
Some service providers have redundant chassis, but not redundant routing
engines. This approach gives them increased flexibility, so that they can provide
reliable service and accommodate a growing number of customers. Customers
requiring the highest levels of network reliability and availability often add
redundancy by connecting to two different service providers.
Situational Analysis
38546

Chapter 3 Maintaining the Cisco 10005 ESR
Required Maintenance Tools
3-4
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Required Maintenance Tools
The tools required to perform the maintenance procedures described in this
chapter are:
•A Number 2 Phillips screwdriver
•A flat-blade screwdriver
•An electrostatic discharge (ESD) grounding strap
Backing Up the PCMCIA Flash Memory Card
Cisco recommends that you create a duplicate PCMCIA card that contains the
current boot software image and the current software configuration. You can use
the backup card to quickly recover from a major system failure. You can also use
a backup card to load a new PRE module and avoid the time-consuming
reconfiguration process. For instructions to create a backup PCMCIA card, refer
to the Cisco 10000 Series ESR Software Configuration Guide.
Formatting Flash Memory Cards and Disks
The Flash memory disk card that shipped with your router contains the default
Cisco IOS image for booting your router. This section explains how to format an
ATA f l a s h d i s k .
Caution The formatting procedure erases all information on Flash memory disks or cards.
Flash memory ATA disks and Flash memory cards use similar commands. The
primary syntax change is that disk0: or disk1: refers to Flash memory ATA disks
while slot0: or slot1: refers to Flash memory cards.
To format a Flash memory disk:
Step 1 Ensure there is a Flash memory disk in PCMCIA slot 0 or slot 1 of the PRE.
Step 2 To format the disk, enter the format diskn:command at the privileged EXEC
mode prompt.

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Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Shutting Down the System
The following example shows the expected output after you enter the format
disk0: command:
Router# format disk0:
All sectors will be erased, proceed? [confirm]
Enter volume id (up to 30 characters): MyNewdisk
Formatting sector 1
Format device slot0 completed
Router#
The Flash memory disk is now ready for use.
Shutting Down the System
Although most components in the Cisco 10005 ESR are hot-swappable, you
might have to shut down the system under certain circumstances—for example, if
you are replacing the only power module or the only PRE in a nonredundant
system.
To shut down the system:
Step 1 Notify appropriate personnel that you plan to shut down the system and that a
shutdown results in loss of service. Appropriate personnel includes the regional
alarm or network monitoring center, central office personnel, and customers.
Step 2 Before you shut down the router, use the copy command to save any configuration
changes to NVRAM, and also, if you wish, to a PCMCIA Flash card. (See the
Cisco 10000 Series ESR Software Configuration Guide for instructions about
using the copy command.)
Step 3 Power down the system by setting the switches on all power modules to the 0 (off)
or standby position. (Your system can have one or two power modules.)
Warning Before you work on a system that has a standby/off switch, turn off the power
by pressing the power switch to standby and unplugging the power cord.

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-6
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Removing and Replacing Field-Replaceable Units
This section contains procedures to remove and replace all of the field replaceable
units (FRUs) for the Cisco 10005 ESR.
Replacing the Air Filter
If the air filter is dirty or clogged, the fan assembly might not be able to provide
sufficient cooling air flow through the chassis, causing the system to overheat. To
prevent an overheating problem, replace the air filter every 6 months. In dirty or
dusty environments, replace the filter more frequently.
Note If you want to reuse the air filter, use a vacuum cleaner to remove the dust.
The air filter is accessible from the rear of the chassis. It occupies a vertical slot
on the left side of the chassis.
To replace the air filter:
Step 1 Use a flat blade screwdriver to turn the cam fastener on the air filter cover one half
of a rotation (180 degrees) (Figure 3-1).

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Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
Figure 3-1 Loosening the Air Filter Cover
Step 2 Using the handle at the top of the cover, pull the cover down, then lift it away from
the chassis (Figure 3-2).
53832
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
POWER
FAULT
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLY CORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60HZ
15-7A
100-240V
50/60HZ
15-7A
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
POWER
FAULT
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLY CORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60HZ
15-7A
100-240V
50/60HZ
15-7A
Cam fastener
RX TX
RX T
RX TX

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-8
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Figure 3-2 Removing the Air Filter Cover
Step 3 Grasp the plastic tab on the frame of the air filter and pull the filter out of the
chassis (Figure 3-3).
Figure 3-3 Removing and Replacing the Air Filter
Step 4 Insert the new or cleaned air filter into the chassis in such a way that the arrow on
the metal filter frame is pointing up and the plastic pull tab is facing outward.
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
POWER
FAULT
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60HZ
15-7A
100-240V
50/60HZ
15-7A
53833
Cam fastener
Air filter cover
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
POWER
FAULT
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60HZ
15-7A
53842
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
100-240V
50/60HZ
15-7A
Air filter
Plastic
pull tab

3-9
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
Step 5 To replace the filter cover, insert the tab on the bottom of the cover into the slot at
the bottom of the air filter compartment. Pivot the cover up into place.
Step 6 Turn the cam fastener ½ of a rotation (180 degrees) to secure the filter to the
chassis.
Replacing the Fan Assembly
The fan assembly supports hot-swapping (for up to 2 minutes) and can be replaced
without interruption to system operation.
The fan assembly is accessible from the rear of the chassis. It occupies a vertical
slot on the right side of the unit.
Caution To prevent the system from overheating, be sure that the replacement fan
assembly is out of its box and packaging, so it is ready to install as soon as the
defective module is removed.
To replace the fan assembly:
Step 1 Move any interface cables away from the fan assembly.
Step 2 Loosen the captive screw on the fan assembly and slide the assembly out of the
chassis (Figure 3-4).
Warning The fans might still be turning when you remove the fan assembly from the
chassis. Keep fingers, screwdrivers, and other objects away from the openings
in the fan assembly’s housing.

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-10
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Figure 3-4 Removing or Installing the Fan Assembly
Step 3 Slide the new fan assembly into the chassis, being sure it makes a secure
connection to the midplane.
•If the fan assembly is operating properly, its LED turns green and the fans
start to turn.
•If the LED turns red, try reseating the fan assembly.
Step 4 Tighten the captive screw to secure the fan assembly to the chassis.
Step 5 Rerun all interface cables through the cable management bracket.
Installing Power Entry Modules
This section contains the procedures to install or replace AC or DC PEMs.
Note If you are adding a second PEM for redundancy, or if you have redundant PEMs,
it is not necessary to shut down the system before replacing a PEM.
53834
100-240V
50/60HZ
15-7A
100-240V
50/60HZ
15-7A
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
POWER
FAULT
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
Captive
screw
100-240V
50/60HZ
15-7A
100-240V
50/60HZ
15-7A

3-11
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
Installing a Second DC PEM
Warning Never install an AC power module and a DC power module in the same chassis.
To install a second DC PEM for redundancy:
Caution Do not power off the DC PEM in a system that has only one PEM. If you do so,
all data traffic halts.
Step 1 Set the power switch on the new DC PEM to 0 (off).
Step 2 Loosen the captive screws and remove the blank cover from the empty power bay.
Step 3 Insert the new PEM all the way into the power bay to ensure a secure connection
to the midplane. Tighten the captive screws.
Step 4 For instructions on wiring the new PEM, refer to the installation document that
arrived with the PEM, or to the wiring procedure in the Cisco 10005 ESR
Hardware Installation Guide.
Replacing a DC PEM
Warning Never install an AC power module and a DC power module in the same chassis.
To replace a DC PEM:
Step 1 Set the power switch to the 0 (off) position. If you have redundant PEMs, set only
the power switch of the PEM you are replacing to the 0 (off) position.
Caution Do not power off both of the DC PEMs in a redundant system, or the system shuts
and down all data traffic stops. Only power off the DC PEM you are replacing.

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-12
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Step 2 Turn off power to the branch circuit that feeds power to the PEM that you are
replacing.
Step 3 At the terminal block on the PEM that you turned off, use a voltmeter to verify
that there is no power present.
Step 4 Use a screwdriver to loosen the screws on the PEM terminal block and remove the
wires. Be sure to disconnect the ground (bottom wire) last.
Step 5 Loosen the captive screws on the DC PEM you are removing and pull the PEM
from the chassis using the handle on the faceplate (Figure 3-5).
Figure 3-5 Removing and Replacing a DC PEM
Step 6 Insert the new DC PEM all the way into the power bay to ensure a secure
connection to the midplane. Tighten the captive screws.
Step 7 If you do not install a new PEM immediately, cover the empty power bay with a
blank faceplate.
53835
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CAUTION:USE COPPER CONDUCTORS ONLY
ATTENTION:N'UTILISEZ QUE DES CONDUCTEURS EN CURVECAUTION:TERMINALS MAY BE ENERGIZED.TURN OFF POWER SOURCE CIRCUIT
BREAKER AND REMOVEPOWERSUPPLY BEFORE ACCESSING TERMINALS.
GML
POWER
FAULT
MISWIRE
THIS UNIT HASMORETHANONEPOWER
SUPPL
YCORD.DISCONNECTT WO(2)
POWERSUPPL
YCORDSBEFORE
SERVICINGTOAVOIDELECTRIC SHOCK.
CAUTION
INPUT
-48/60 V
35A
CAUTION
Captive
screws
CAUTION:USE COPPER CONDUCTORS ONLY
ATTENTION:N'UTILISEZ QUE DES CONDUCTEURS EN CURVE CAUTION:TERMINALS MAY BE ENERGIZED.TURN OFF POWER SOURCE CIRCUIT
BREAKER AND REMOVEPOWERSUPPLY BEFORE ACCESSING TERMINALS.
GML
POWER
FAULT
MISWIRE
THIS UNIT HASMORETHANONEPOWER
SUPPL
YCORD.DISCONNECTT WO(2)
POWERSUPPL
YCORDSBEFORE
SERVICINGTOAVOIDELECTRIC SHOCK.
CAUTION
INPUT
-48/60 V
35A

3-13
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
Warning Blank faceplates (filler panels) serve three important functions: they prevent
exposure to hazardous voltages and currents inside the chassis; they contain
electromagnetic interference (EMI) that might disrupt other equipment; and
they direct the flow of cooling air through the chassis. Do not operate the
system unless all cards, power modules, and faceplates are in place.
Step 8 For instructions on wiring the new PEM, refer to the installation document that
arrived with the PEM, or to the wiring procedure in the Cisco 10005 ESR
Hardware Installation Guide.
Installing a Second AC Power Supply
Warning Never install an AC power module and a DC power module in the same chassis.
To install a second AC power supply for redundancy:
Step 1 Make sure the power switch on the new AC power supply is set to standby. (Press
the left side of the power switch.)
Step 2 Loosen the captive screws and remove the blank cover from the empty power bay.
Step 3 Insert the new AC power supply all the way into the power bay to ensure a secure
connection to the midplane. Tighten the captive screws (Figure 3-6).

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-14
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Figure 3-6 Installing an AC Power Supply
Step 4 Connect the power cord to the new power supply.
53836
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60HZ
15-7A
CAUTION
THIS UNIT HASMORETHANONEPOWER
SUPPL
YCORD.D ISCONNECTTWO(2)
POWERSUPPL
YCORDSBEFORE
SERVICINGTOAVOIDELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60 HZ
15-7A
Captive
screws

3-15
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
Step 5 Snug up the strain relief device the secures the power cord to the power supply.
To do this, tighten the screw underneath the power connector (Figure 3-7).
Figure 3-7 Tightening AC Power Cord Strain Relief
Warning Do not over-tighten the strain relief devices that secure the power cords to the
power supplies. Because this chassis cannot be switched off completely, you
must disconnect the power cords to remove power from the chassis. The power
cord serves as the primary disconnect in an emergency.
Step 6 Plug the AC input power cord into a power receptacle.
Step 7 Set the power switch on the new power supply to the | (on) position.
The green LED on the PEM lights up, indicating that the power supply is on.
Replacing an AC Power Supply
Warning Never install an AC power module and a DC power module in the same chassis.
To replace an AC power supply:
53630
CAUTION
THIS UNIT HAS MORE THAN ONE POWER
SUPPLY CORD. DISCONNECT TWO (2)
POWER SUPPLY CORDS BEFORE
SERVICING TO AVOID ELECTRIC SHOCK.
CAUTION
100-240V
50/60 HZ
15-7A
FAULT
CAUTION
THIS UNIT HAS MORE THAN ONE POWER
SUPPLY CORD. DISCONNECT TWO(2)
POWER SUPPLY CORDS BEFORE
SERVICING TO AVOID ELECTRIC SHOCK.
CAUTION
100-240V
50/60 HZ
15-7A
POWER
FAULT

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-16
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Step 1 If your system is configured with redundant power supplies, set only the power
switch of the power supply you are replacing to the standby position (Figure 3-8).
Caution Do not power off both AC power supplies in a redundant system, or the system
shuts down and all data traffic stops. Only power off the AC power supply you are
replacing.
Figure 3-8 Setting AC Power Switch to the Standby Position
Step 2 Disconnect the power cable from the Cisco 10005 power supply.
53629
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
POWER
FAULT
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVO ID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POWER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60HZ
15-7A
100-240V
50/60HZ
15-7A
POWER
FAULT

3-17
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
Step 3 Loosen the captive screws on the power supply you are removing and pull the
power supply from the chassis using the handle on the faceplate (Figure 3-9).
Figure 3-9 Removing and Replacing an AC Power Supply
Step 4 Insert the new AC power supply all the way into the power bay to ensure a secure
connection to the midplane. Tighten the captive screws on the power supply.
Step 5 If you do not immediately install a new power supply, install a blank faceplate
over the empty power bay.
Warning Blank faceplates (filler panels) serve three important functions: they prevent
exposure to hazardous voltages and currents inside the chassis; they contain
electromagnetic interference (EMI) that might disrupt other equipment; and
they direct the flow of cooling air through the chassis. Do not operate the
system unless all cards, power modules, and faceplates are in place.
Step 6 Connect the power cord to the new power supply.
53836
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
CRITICAL
ALARM
MINOR
ALARM
MAJOR
ALARM 60 VDC
1A MAX
NO
CO
NC
A+
A-
B+
B-
NO
CO
NC
NO
CO
NC
EXT
CLOCK
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
RX TX RX TX
RX TX RX TX RX TX
RX TX RX TX
RX TX
THIS UNIT HAS MORETHAN ONE POW ER
SUPPLYCORD. DISCONNECT TWO (2)
POWER SUPPLYCORDS BEFORE
SERVICINGTO AVOID ELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60HZ
15-7A
CAUTION
THIS UNIT HASMORETHANONEPOWER
SUPPL
YCORD.D ISCONNECTTWO(2)
POWERSUPPL
YCORDSBEFORE
SERVICINGTOAVOIDELECTRIC SHOCK.
CAUTION
POWER
FAULT
100-240V
50/60 HZ
15-7A
Captive
screws

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-18
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Step 7 Snug up the strain relief device the secures the power cord to the power supply.
To do this, tighten the screw underneath the power connector (Figure 3-10).
Figure 3-10 Tightening AC Power Cord Strain Relief
Warning Do not over-tighten the strain relief devices that secure the power cords to the
power supplies. Because this chassis cannot be switched off completely, you
must disconnect the power cords to remove power from the chassis. The power
cords serve as the primary disconnect in an emergency.
Step 8 Set the power switch on the new power supply to the | (on) position.
The green LED on the power supply lights up, indicating that the power supply is
providing power to the chassis.
53630
CAUTION
THIS UNIT HAS MORE THAN ONE POWER
SUPPLY CORD. DISCONNECT TWO (2)
POWER SUPPLY CORDS BEFORE
SERVICING TO AVOID ELECTRIC SHOCK.
CAUTION
100-240V
50/60 HZ
15-7A
FAULT
CAUTION
THIS UNIT HAS MORE THAN ONE POWER
SUPPLY CORD. DISCONNECT TWO(2)
POWER SUPPLY CORDS BEFORE
SERVICING TO AVOID ELECTRIC SHOCK.
CAUTION
100-240V
50/60 HZ
15-7A
POWER
FAULT

3-19
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
Removing and Replacing Extender Cards
Follow the procedures in this section to remove and replace the extender cards at
the back of the chassis. Extender cards provide connectors for T3/E3 and alarm
relay interfaces.
Removing an Extender Card
To remove an extender card from the chassis:
Step 1 Attach an antistatic wrist strap to your wrist and to an ESD socket on the chassis,
or to a bare metal surface on the chassis or frame.
Step 2 Ensure that all wires and cables are disconnected from the extender card.
Step 3 Loosen both captive screws on the extender card.
Step 4 Hold the faceplate of the extender card with one hand, and place you other hand
under the card carrier (to support the weight of the card).
Step 5 Slide the extender card out of the slot and place it on an antistatic surface, or in
an antistatic bag.
Step 6 Install another extender card according to the “Installing an Extender Card”
section on page 3-20. Do not leave the slot empty.

Chapter 3 Maintaining the Cisco 10005 ESR
Removing and Replacing Field-Replaceable Units
3-20
Cisco 10005 ESR Hardware Overview and Maintenance Guide
OL-1102-07
Installing an Extender Card
Install the alarm extender card only in the lowest slot in the rear of the
Cisco 10005 ESR chassis.
All five top slots at the rear of the chassis should always be populated with
DS3 extender cards when the chassis is powered on. The DS3 extender card
extends the DS3 signals of the channelized T3 line card that is in the
corresponding slot in the front of the chassis. For example, a DS3 extender card
installed in the highest slot in the rear of the chassis extends the signals of the
channelized T3 line card that is installed in the highest slot in the front of the
chassis.
To install an extender card into the rear of the chassis:
Note If you are replacing an extender card, see the “Removing an Extender Card”
section on page 3-19 before you begin this procedure.
Step 1 Attach an antistatic wrist strap to your wrist and to an ESD socket on the chassis,
or to a bare metal surface on the chassis or frame.
Step 2 Hold the faceplate of the extender card with one hand and place your other hand
under the card carrier (to support the weight of the card). Position the card in front
of the card cage slot.
Step 3 Carefully align the left and right edges of the extender card with the left and right
guides in the chassis, and slide the card into the slot until it is firmly seated in the
midplane connectors.
Step 4 Securely tighten both captive screws on the extender card.