Cisco 12016 User manual

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Cisco 12016, Cisco 12416, and Cisco
12816 Router Unpacking Instructions
This document contains important instructions for unpacking Cisco 12016,
Cisco 12416, and Cisco 12816 Routers. The unpacking instructions cover both the
original 12016 series routers and the newer 12016 enhanced series routers.
Review these instructions before you open the shipping container. After you
unpack the system, follow the instructions in the Cisco 12016, Cisco 12416, and
Cisco 12816 Router Installation and Configuration Guide to install the router.
Note Original models of the 12016 series routers ship with their front
covers packaged, but newer enhanced models ship with their front
doors already attached to the chassis. The illustrations in this guide
reflect the original series and do not show the front door in place.
References to the enhanced series front doors are noted where
appropriate.

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This document includes the following topics:
•System Unpacking Overview, page 3
•Tools and Equipment, page 8
•Unpacking the Router, page 8
•Regulatory, Compliance, and Safety Information, page 21
•Obtaining Documentation, page 21
•Documentation Feedback, page 23
•Obtaining Technical Assistance, page 23
•Obtaining Additional Publications and Information, page 26

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System Unpacking Overview
System Unpacking Overview
Figure 1 shows an exploded view of the shipping package for the router.
Figure 1 Router Shipping Package Components
29660
Top cap
U-shaped panel
Foam cap
PalletAccessories package
OPEN

System Unpacking Overview
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When it is packaged for shipment, the router is equipped as ordered, with all
components installed. Because of the weight and height of the router, the router
shipping pallet incorporates a scissor-jack platform that enables a team of two
installers to remove a fully loaded router from the pallet and insert it into an
equipment rack, or extract a fully loaded router from a rack, without removing any
of the components from the chassis.
The router is bagged to protect it against dust and electrostatic discharge (ESD)
and secured to the scissor-jack platform by four anchor clips. The anchor clips are
inserted into slots along the bottom edges of the chassis side panels and secured
to the scissor-jack platform by four bolts. In turn, the scissor-jack platform is
secured to the shipping pallet by eight hold-down brackets that are bolted to the
top of the shipping pallet.
Note The scissor-jack platform remains attached to the router until the routeris inserted
into the equipment rack. After the router is inserted in the rack, the scissor-jack
platform should be reinstalled on the shipping pallet. The entire shipping
container should be reassembled and stored.

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System Unpacking Overview
The shipping pallet consists of a U-shaped wood and foam pallet body and a wood
and foam pallet front bar (Figure 2). The pallet front bar fastens to the open end
of the pallet body to create the fourth bearing surface for the scissor-jack platform
and to complete the base needed to support the walls of the shipping container.
Figure 2 Router Shipping Pallet Assembly
When the router and scissor-jack platform are installed on the pallet, the router
and scissor-jack platform are suspended over the well formed by the pallet body
and pallet front bar. By removing the front hold-down brackets from the pallet and
scissor-jack platform, you can remove the pallet front bar and expand the
scissor-jack platform to lower the platform base so that it supports the weight of
the router. After the bolts in the remaining hold-down brackets are removed from
the pallet, the router and scissor-jack platform can be separated from the pallet by
pulling the pallet body away from the scissor-jack platform.
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Top view of pallet parts
Pallet body
Pallet front bar

System Unpacking Overview
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The accessories for the router ship in five boxes that are assembled into an
accessory package (Figure 3).
Figure 3 Accessory Package—Exploded view
2
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Bottom cap
Top cap
Center-mount
r
ack-mounting
brackets
Rack-mountin
g
platform
Corrugated
spacer
Cable
trough Cable trough
Accessory box
Foam

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System Unpacking Overview
The five accessory boxes include:
•One box that contains the rack-mounting platform, which must be installed in
the equipment rack before inserting the router.
•One box that contains two optional center-mount rack-mounting brackets.
•Two boxes that contain the two vertical cable-management troughs, which are
installed on either side of the router after it has been installed in the
equipment rack.
•One box that contains the remaining small accessory items, including:
– The plastic front cover for the power shelf and upper blower module
(removed and packaged separately to allow the two foam inserts to be
fitted around the top of the router).
Note Enhanced models of the 12016 series routers ship with their front
door in place.
– Printed copies of the customer documents that ship with the router.
– Miscellaneous small hardware needed to install the router.
The side walls ofthe shippingcontainer are formed by two U-shaped, interlocking
corrugated panels. The panels overlap to form the narrow ends of the container
and are locked together by 12 plastic locking clips inserted into holes in the
corrugated panels. Two foam inserts fit around the top of the router to act as a
protective cushion and add rigidity to the packaging scheme by serving as a fixed
buffer between the router, the corrugated side walls of the shipping container, and
the corrugated top cap that holds the side walls in place. With the corrugated top
cap installed, the entire shipping package is double-strapped end-to-end and
side-to-side to secure the shipping container and its contents to the pallet.
Note Do not destroy the components of the shipping package. After installing the
router, reassemble and store one complete router shipping package so that you can
remove the router from the equipment rack and repackage the router in the event
it must be shipped to another site or—if necessary—returned to the factory.
If you do not receive the items you ordered, contact a Cisco customer service
representative for assistance.

Tools and Equipment
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Tools and Equipment
You need the following tools and equipment to unpack the router:
•A knife or scissors (to cut the packaging straps on the shipping container)
•9/16-inch (14-mm) wrench(for chassis hold-down bolts and pallet hold-down
bracket bolts)
•3/4-inch (19-mm) socket and ratchet wrench
•Wire cutters
•Safety hand truck with retractable safety leg wheels and security strap, such
as the Stevens Appliance Truck Company “Escort,” Model STEV SRT-M-66
(distributed by McMaster-Carr as Model 2654T6), or an equivalent safety
hand truck.
Unpacking the Router
Unpack the router in two phases:
•Open and disassemble the shipping package to expose the router on the
shipping pallet
•Remove the router and scissor-jack platform from the shipping pallet
These two procedures are described next.
Opening and Disassembling the Shipping Package
To expose the router on the shipping pallet, use Figure 1 on page 3 as a reference
and follow these steps:
Step 1 Use a pallet jack or forklift to place the shipping container as close to the
installation location as possible. The unpacking site should be a large, open space
with a level, solid floor. The work space must be large enough to allow easy access
to all four sides of the shipping container.

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Unpacking the Router
Step 2 To remove the corrugated top cap from the shipping container, follow these steps:
a. Cut the four straps that wrap around the sides of the container from top to
bottom.
b. Separate the top cap from the side panels and liftoff the cap fromthe shipping
container.
c. Safely set aside the top cap.
Step 3 To remove the corrugated U-shaped side panels, follow these steps:
a. At one of the narrow side panels containing the six plastic locking clips, insert
a finger into the hole in one of the plastic locking clips and pull the wedge
block out of the clip to release the butterfly tabs on the sides of the clip (see
the exploded detail of the plastic locking clip shown in Figure 1.)
b. Grasp the clip and pull it out of the hole in the corrugated panel.
c. Repeat Step a. and Step b. for the other five clips on the narrow side panel.
d. Repeat Step a. through Step c. for the opposite narrow side panel.
e. Lift the U-shaped side panel, pull it off the pallet, fold it flat, and set it safely
aside.
f. Repeat Step e. for the other U-shaped side panel.
Step 4 Remove the two foam inserts from the top of the router.
Step 5 Remove the corrugated, folded spacer from the top of the accessory package.
Step 6 Remove the accessory package from the pallet and set it away from the pallet.
Step 7 Slide the top cap off the accessory package.
Step 8 Remove each of the five accessory boxes and set them safely aside.
Note Do not destroy the components of the shipping package. After installing the
router, reassemble and store one complete router shipping package so that you can
remove the router from the equipment rack and repackage the router in the event
it must be shipped to another site or—if necessary—returned to the factory.

Unpacking the Router
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
Removing the Router from the Shipping Pallet
This section describes how to remove the router from the shipping pallet. Refer to
Figure 4 and Figure 5 for the location of items referred to in the steps.
Figure 4 shows the router and scissor-jack platform mounted on the shipping
pallet.
Figure 4 Router and Scissor-Jack Platform Mounted on the Shipping Pallet
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Front of
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Blocking plate
Hold-down bracket
(4 bolts)

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Unpacking the Router
Figure 5 shows a summary view of how to separate the chassis and scissor-jack
platform from the shipping pallet.
Figure 5 Removing the Router and Scissor-Jack Platform from the Shipping Pallet
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Top view of pallet parts
Pallet body
Pallet front bar

Unpacking the Router
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
To remove the router from the shipping pallet and move it to the rack, follow these
steps:
Step 1 Remove the two hold-down brackets attached to the front of the scissor-jack
platform.
a. Remove the bolts that fasten the two front hold-down brackets to the top of
the shipping pallet (Figure 6).
Figure 6 Removing Hold-Down Bracket Bolts from the Shipping Pallet
Caution The blocking plate is a safety feature to prevent you from removing the lateral
bolts from the sides of the scissor-jack platform. Do not do inhibit the intent of
the blocking plate.
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B
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Unpacking the Router
b. Remove the blocking plates from the two front hold-down brackets.
c. Remove the bolts that fasten the two hold-down brackets to the front side of
the scissor-jack platform (Figure 7).
Figure 7 Removing Hold-Down Bracket Bolts from the Scissor-Jack
Platform
d. Set the hold-down brackets, blocking plates, and bolts safely aside.
Note You must reinstall the empty scissor-jack platform on the pallet before
storing it with the remainder of the shipping container so that you can use
it later to remove the router from the equipment rack and repackage the
router in the event it must be shipped to another site or—if
necessary—returned to the factory.
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Unpacking the Router
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
Step 2 Remove the pallet front bar from the U-shaped pallet body (Figure 8).
e. Pivot the butterfly handle on the hinge lock so that it is perpendicular to the
body of the hinge lock.
f. Twist the butterfly handle counterclockwise to release the hinge lock hook
from the hinge lock catch on the pallet body.
g. Lift the hinge lock hook off the catch to free the pallet front bar.
h. Pull the pallet front bar away from the pallet body and safely set it aside.
Note You can visually verify that the scissor-jack platform is closed (the
platform top and base are clamped together), and that the weight of the
router and scissor-jack are supported entirely by the U-shaped pallet
body.
Figure 8 Removing the Pallet Front Bar
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Unpacking the Router
Step 3 Use the 3/4-inch (19-mm) socket and ratchet wrench to turn the scissor-jack screw
counterclockwise to expand the scissor-jack platform and lower the base of the
scissor-jack platform to the floor (Figure 9).
Continue turning the screw until the platform supports the weight of the router and
barely begins to lift the pallet.
Figure 9 Expanding the Scissor-Jack Platform to Support the Router
Step 4 Remove the bolts that fasten the remaining six hold-down brackets to the top of
the pallet body (see Figure 4 on page 10).
Caution At this point, the weight of the chassis is supported by the scissor-jack platform.
Have one person hold the chassis to ensure that it is stable.
Step 5 Slide the pallet body away from the base of the scissor-jack platform and set it
safely aside (see Figure 5 on page 11).
Warning Do not attempt to lift the chassis with the handles on the back and sides of the
router chassis. These handles are not designed to support the weight of the
chassis, and should be used only to steady and guide the chassis while it is
being inserted into or removed from an equipment rack. To reduce the risk of
damage to the chassis andserious bodily injury, do not use these handles to lift
or support the chassis.
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Unpacking the Router
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
Step 6 Remove the lateral bolts that fasten the remaining six hold-down brackets to the
sides of the scissor-jack platform.
Step 7 Use the 3/4-inch (19-mm) socket and ratchet wrench to turn the scissor-jack screw
clockwise to close the scissor-jack platform and lower the router (Figure 10).
Figure 10 Closing the Scissor-Jack Platform
If you are installing an enhanced version of the router, go to Step 8. For all other
models, go to Step 10.
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Unpacking the Router
Step 8 Cut the plastic tie-wrap and remove it from the upper left hinge bracket
(Figure 11).
Note The plastic tie-wrap secures the front door to the chassis during shipment.
Figure 11 Removing the Tie-Wrap and Label
149690
REMOVE
TIE WRAP

Unpacking the Router
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
Step 9 Open the front door and remove the labels (labeled REMOVE) that protect the
rubber bumpers during shipment (Figure 12).
Close the front door.
Figure 12 Removing the Rubber Bumper Shipping Label
Step 10 Position the hand truck at one side of the router and slide the router and
scissor-jack platform onto the hand truck (Figure 13).
Secure the router to the hand truck using the locking safety strap.
Caution The safety strap should be snug, but not so tight as to damage the router or its
components. Do not overtighten the safety strap.
REMOVE
1
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Unpacking the Router
Figure 13 Loading the Router and Scissor-Jack Platform on the Hand
Truck
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Front of chassis

Unpacking the Router
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
Step 11 Tilt the hand truck onto its outrigger wheels to move the router to the rack site
(Figure 14).
Figure 14 Moving the Router and Scissor-Jack Platform
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Web strap