Cisco 12016 User manual

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Cisco 12016, Cisco 12416, and Cisco
12816 Router Unpacking Instructions
This document contains important instructions for unpacking Cisco 12016,
Cisco 12416, and Cisco 12816 Routers. The unpacking instructions cover both the
original 12016 series routers and the newer 12016 enhanced series routers.
Review these instructions before you open the shipping container. After you
unpack the system, follow the instructions in the Cisco 12016, Cisco 12416, and
Cisco 12816 Router Installation and Configuration Guide to install the router.
Note Original models of the 12016 series routers ship with their front
covers packaged, but newer enhanced models ship with their front
doors already attached to the chassis. The illustrations in this guide
reflect the original series and do not show the front door in place.
References to the enhanced series front doors are noted where
appropriate.

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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
This document includes the following topics:
•System Unpacking Overview, page 3
•Tools and Equipment, page 8
•Unpacking the Router, page 8
•Regulatory, Compliance, and Safety Information, page 21
•Obtaining Documentation, page 21
•Documentation Feedback, page 23
•Obtaining Technical Assistance, page 23
•Obtaining Additional Publications and Information, page 26

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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions
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System Unpacking Overview
System Unpacking Overview
Figure 1 shows an exploded view of the shipping package for the router.
Figure 1 Router Shipping Package Components
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Top cap
U-shaped panel
Foam cap
PalletAccessories package
OPEN

System Unpacking Overview
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
When it is packaged for shipment, the router is equipped as ordered, with all
components installed. Because of the weight and height of the router, the router
shipping pallet incorporates a scissor-jack platform that enables a team of two
installers to remove a fully loaded router from the pallet and insert it into an
equipment rack, or extract a fully loaded router from a rack, without removing any
of the components from the chassis.
The router is bagged to protect it against dust and electrostatic discharge (ESD)
and secured to the scissor-jack platform by four anchor clips. The anchor clips are
inserted into slots along the bottom edges of the chassis side panels and secured
to the scissor-jack platform by four bolts. In turn, the scissor-jack platform is
secured to the shipping pallet by eight hold-down brackets that are bolted to the
top of the shipping pallet.
Note The scissor-jack platform remains attached to the router until the routeris inserted
into the equipment rack. After the router is inserted in the rack, the scissor-jack
platform should be reinstalled on the shipping pallet. The entire shipping
container should be reassembled and stored.

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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions
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System Unpacking Overview
The shipping pallet consists of a U-shaped wood and foam pallet body and a wood
and foam pallet front bar (Figure 2). The pallet front bar fastens to the open end
of the pallet body to create the fourth bearing surface for the scissor-jack platform
and to complete the base needed to support the walls of the shipping container.
Figure 2 Router Shipping Pallet Assembly
When the router and scissor-jack platform are installed on the pallet, the router
and scissor-jack platform are suspended over the well formed by the pallet body
and pallet front bar. By removing the front hold-down brackets from the pallet and
scissor-jack platform, you can remove the pallet front bar and expand the
scissor-jack platform to lower the platform base so that it supports the weight of
the router. After the bolts in the remaining hold-down brackets are removed from
the pallet, the router and scissor-jack platform can be separated from the pallet by
pulling the pallet body away from the scissor-jack platform.
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Top view of pallet parts
Pallet body
Pallet front bar

System Unpacking Overview
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
The accessories for the router ship in five boxes that are assembled into an
accessory package (Figure 3).
Figure 3 Accessory Package—Exploded view
2
9661
Bottom cap
Top cap
Center-mount
r
ack-mounting
brackets
Rack-mountin
g
platform
Corrugated
spacer
Cable
trough Cable trough
Accessory box
Foam

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System Unpacking Overview
The five accessory boxes include:
•One box that contains the rack-mounting platform, which must be installed in
the equipment rack before inserting the router.
•One box that contains two optional center-mount rack-mounting brackets.
•Two boxes that contain the two vertical cable-management troughs, which are
installed on either side of the router after it has been installed in the
equipment rack.
•One box that contains the remaining small accessory items, including:
– The plastic front cover for the power shelf and upper blower module
(removed and packaged separately to allow the two foam inserts to be
fitted around the top of the router).
Note Enhanced models of the 12016 series routers ship with their front
door in place.
– Printed copies of the customer documents that ship with the router.
– Miscellaneous small hardware needed to install the router.
The side walls ofthe shippingcontainer are formed by two U-shaped, interlocking
corrugated panels. The panels overlap to form the narrow ends of the container
and are locked together by 12 plastic locking clips inserted into holes in the
corrugated panels. Two foam inserts fit around the top of the router to act as a
protective cushion and add rigidity to the packaging scheme by serving as a fixed
buffer between the router, the corrugated side walls of the shipping container, and
the corrugated top cap that holds the side walls in place. With the corrugated top
cap installed, the entire shipping package is double-strapped end-to-end and
side-to-side to secure the shipping container and its contents to the pallet.
Note Do not destroy the components of the shipping package. After installing the
router, reassemble and store one complete router shipping package so that you can
remove the router from the equipment rack and repackage the router in the event
it must be shipped to another site or—if necessary—returned to the factory.
If you do not receive the items you ordered, contact a Cisco customer service
representative for assistance.

Tools and Equipment
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
Tools and Equipment
You need the following tools and equipment to unpack the router:
•A knife or scissors (to cut the packaging straps on the shipping container)
•9/16-inch (14-mm) wrench(for chassis hold-down bolts and pallet hold-down
bracket bolts)
•3/4-inch (19-mm) socket and ratchet wrench
•Wire cutters
•Safety hand truck with retractable safety leg wheels and security strap, such
as the Stevens Appliance Truck Company “Escort,” Model STEV SRT-M-66
(distributed by McMaster-Carr as Model 2654T6), or an equivalent safety
hand truck.
Unpacking the Router
Unpack the router in two phases:
•Open and disassemble the shipping package to expose the router on the
shipping pallet
•Remove the router and scissor-jack platform from the shipping pallet
These two procedures are described next.
Opening and Disassembling the Shipping Package
To expose the router on the shipping pallet, use Figure 1 on page 3 as a reference
and follow these steps:
Step 1 Use a pallet jack or forklift to place the shipping container as close to the
installation location as possible. The unpacking site should be a large, open space
with a level, solid floor. The work space must be large enough to allow easy access
to all four sides of the shipping container.

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Unpacking the Router
Step 2 To remove the corrugated top cap from the shipping container, follow these steps:
a. Cut the four straps that wrap around the sides of the container from top to
bottom.
b. Separate the top cap from the side panels and liftoff the cap fromthe shipping
container.
c. Safely set aside the top cap.
Step 3 To remove the corrugated U-shaped side panels, follow these steps:
a. At one of the narrow side panels containing the six plastic locking clips, insert
a finger into the hole in one of the plastic locking clips and pull the wedge
block out of the clip to release the butterfly tabs on the sides of the clip (see
the exploded detail of the plastic locking clip shown in Figure 1.)
b. Grasp the clip and pull it out of the hole in the corrugated panel.
c. Repeat Step a. and Step b. for the other five clips on the narrow side panel.
d. Repeat Step a. through Step c. for the opposite narrow side panel.
e. Lift the U-shaped side panel, pull it off the pallet, fold it flat, and set it safely
aside.
f. Repeat Step e. for the other U-shaped side panel.
Step 4 Remove the two foam inserts from the top of the router.
Step 5 Remove the corrugated, folded spacer from the top of the accessory package.
Step 6 Remove the accessory package from the pallet and set it away from the pallet.
Step 7 Slide the top cap off the accessory package.
Step 8 Remove each of the five accessory boxes and set them safely aside.
Note Do not destroy the components of the shipping package. After installing the
router, reassemble and store one complete router shipping package so that you can
remove the router from the equipment rack and repackage the router in the event
it must be shipped to another site or—if necessary—returned to the factory.

Unpacking the Router
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Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02
Removing the Router from the Shipping Pallet
This section describes how to remove the router from the shipping pallet. Refer to
Figure 4 and Figure 5 for the location of items referred to in the steps.
Figure 4 shows the router and scissor-jack platform mounted on the shipping
pallet.
Figure 4 Router and Scissor-Jack Platform Mounted on the Shipping Pallet
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Front of
chassis
Scissor-jack screw
Blocking plate
Hold-down bracket
(4 bolts)