Cissell FINTUNMAN67 User manual

Page 1
WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof)
to be free from defects in material or workmanship for a period of one (1) year from the date of sale thereof
to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally
requiring replacement in less than one (1) year due to normal wear and tear, including, but not limited to,
cloth goods, valve discs, hoses, and iron cords, and with respect to all new repair or replacement parts for
Cissell equipment for which the one (1) year warranty period has expired, or for all new repair or
replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90)
days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment
of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period
on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but
not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under
the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing,
at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within
the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be
liable for damages of any kind, whether for any injury to persons or property or for any special or
consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such
as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective
equipment or a part; nor does it include any responsibility for transportation expense which is involved
therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating
conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or
negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions
other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement
parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or
repaired in any way that effects the reliability or detracts from its performance, or; which have had the
identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written
authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE,
CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE
WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT,
ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE
OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If
the Distributor cannot be reached, contact Cissell.

Page 2
TABLE OF CONTENTS
GENERAL INFORMATION PAGE
Warranty ........................................................................................................................... 1
Outline Drawing.............................................................................................................. 3
INSTALLATION AND ADJUSTMENTS
Installation Power Struts.............................................................................................. 4
Steam Piping Installation ........................................................................................... 5-6
Spray Gun Hose Connections....................................................................................... 7
Conveyor Interlock and Door Adjustment................................................................. 9
Conveyor Link Installation.......................................................................................... 10
Door Interlock Switch Adjustment............................................................................. 11
Installation of Switch of Foot Pedal........................................................................... 12
Disassembling Tunnel................................................................................................... 13
OPERATION
Control Panel Operation............................................................................................... 14
Tunnel Operation Instructions.................................................................................... 15
TROUBLE SHOOTING CHARTS ...................................................................... 16-17
ILLUSTRATED PARTS
Conveyor Struts........................................................................................................... 18-19
Jacket Assembly ............................................................................................................. 20
Blower Assembly............................................................................................................. 21
Door Actuator Parts .................................................................................................... 22-23
Dual Spray Gun and Hose ........................................................................................... 25
Control Panel .................................................................................................................. 26
Drop Off Assembly ......................................................................................................... 27
Electrical Wiring Diagram ........................................................................................... 28
Foot Switch and Junction Boxes................................................................................. 29
Conveyor Drive End ................................................................................................... 30-31
Steam Coil and Piping - 50 Hz................................................................................. 32-33
Steam Coil and Piping - 60 Hz................................................................................. 34-35
Mixing Jet Assembly...................................................................................................... 36
Water Spray Gun - Overhead Type ............................................................................ 37
Conveyor Links............................................................................................................... 38
Electrical Control Schematic ....................................................................................... 39
Wiring Diagrams ......................................................................................................... 40-41

Page 3

Page 4
REAR POWER STRUT BRACKETS ARE MOUNTED UPSIDE DOWN FOR
SHIPPING PURPOSES. FIG. 1
WHEN INSTALLING POWER STRUTS, BE SURE TO INSTALL REAR BRACKETS
AS ILLUSTRATED IN FIG. 2.

Page 5
STEAM PIPING INSTALLATION INSTRUCTIONS
Refer to illustration on next page
IMPORTANT: INSTALL STEAM PIPING IN ACCORDANCE WITH
ALL LOCAL REGULATIONS AND REQUIREMENTS
1. Set and anchor Tunnel in position. Machine should be level to assure proper steam
circulation.
2. To prevent condensate draining from headers to Tunnel, piping should have a
minimum riser 12 above each respective header as illustrated. Do not make steam
connection to header with a horizontal or downwardly facing tee or elbow.
3. Whenever possible, horizontal runs of steam lines must drain, by gravity, to
respective steam header. Water pockets, or an improperly drained steam header
will provide wetsteam, causing improper operation of Tunnel. If pockets or
improper drainage cannot beeliminated, install a by-pass trap to drain condensate
from the low point in the steam supply header to the return.
4. In both the steam supply and steam return line, it is recommended that each have a
1/2 union and 1/2 globe valve. This will enable you to disconnect the steam
connections and service the Tunnel while your plant is in operation.
5. When Tunnel is on the end of a line of equipment extend headers at least 4 ft.
beyond Tunnel. Install globe valve, union, check valve and by-pass trap at end of
line. If gravity return to boiler, omit trap.
6. Insulate steam supply and return line for safety of operator and safety while
servicing Tunnel.
7. Keep Tunnel in good working condition. Repair or replace any worn or defective
parts.
8. If steam is dirty, it may be advisable to install a filter or blow-down ahead of tunnel.
Maintenance
The interior of the tunnel will turn white as the protective zinc oxide coating forms.
Do not try to remove this coating.
Do remove lint, dust, and boiler compound or red rust which is entrained by the steam.
Touch-up scratches and chips in the paint.
A good car wax will extend life of the painted surface.

Page 6

Page 7
NOTE: This connection works best in most installations. Should there be excessive
condensate in the spray, reverse these two connections. Use the configuration that
has the best results.
*

Page 8
ADJUSTING DROP-OFF
IMPORTANT!
1. Warning! When placing hanger on conveyor, open end of hanger must point toward cabinet.
A hanger placed on the conveyor backwards may result in a damaged garment.
2. Any make of wire hanger with sufficient clearance may be used on the automatic tunnel
conveyor, but all hangers should be the same to insure proper drop-off.
3. Adjust drop-off so that it barely misses the conveyor links by adjusting nuts on the bracket
inside of tunnel as illustrated above in A of Figure 1.
4. Using the selected hanger, then adjust the height of the drop-off as illustrated above in B of
Figure 1.
5. Adjust lower end of drop-off to desired height for proper sliding of garment and for proper
feed to screw conveyor if used (C of Figure 1).
6. Run a few garments through the tunnel and check to be sure that there is clearance at the
top of hanger, and that drop-off operation is smooth. If hanger does not have enough
clearance perhaps a change in hanger is needed. If the drop-off is not smooth, repeat steps
3 through 5 above.

Page 9
ADJUSTMENT OF DOORS
1. Loosen the set screws that hold the
Actuator arm onto the door lever.
2. Open the doors until they are wide
enough for garment travel; hold in
place.
3. Press Actuator arm onto door switch
so that switch is completely depressed.
Tighten set screws onto door lever.
1. Interlock switch should be positioned so
that when a flag indicator activates the
conveyor interlock switch, a load of
garments are completely inside the
tunnel.
2. If the adjustment is off, loosen the screws
on the conveyor interlock switch bracket
and slide bracket until properly
positioned.
ADJUSTMENT OF CONVERTER INTERLOCK

Page 10
INSTALLATION INSTRUCTIONS
For Connecting Floor Model Link Sections on Conveyor
1. Move connecting link
preferably to a straight
portion of the track.
2. Insert the connecting pin
(as illustrated) and replace
the E ring in the Groove
of the pin.
NOTE: Inspect E ring to
be certain that it has
snapped securely into the
groove of the pin.

Page 11
DOOR INTERLOCK
SWITCH ADJUSTMENT
1. With doors in closed position the switch should be set as shown in Figure A.
2. Figure B shows correct cam and roller alignment with doors in open position. To
check cam and roller alignment press start button and when the doors stop in the
open position, turn off main power switch. Check to see that the roller is centered
in the notch on the cam hub. If the cam has not rotated a full 180º to allow roller to
drop into notch, adjust the switch clockwise (up) approximately 1/16. If the cam
has rotated more than 180º, adjust the switch counter clockwise (down)
approximately 1/16. Repeat until roller drops into notch.

Page 12
INSTALLATION INSTRUCTIONS
FOR AF177 MICRO SWITCH
PT527 Foot Pedal Complete
w/3-Wire Cord
1. Turn switch to inverted position and
remove screws (A) as illustrated.
2. Lift off base plate pad.
3. Remove screws marked (B) as
shown.
4. Remove washers, plate, insulation
and switch.
5. Remove wires from old switch.
Reinstall wires on new switch (C)
and tighten securely.
6. Reinstall switch, insulation, plate,
washers and screws. Tighten
securely.
7. Reinstall base-plate-pad and screws.
Tighten securely.

Page 13
INSTRUCTIONS FOR DISASSEMBLING TUNNEL
1. Remove nuts, bolts, and screws holding Drip Pans (A) in place and remove Drip
Pan.
2. Remove screws (B) around the top and remove top.
3. Remove Center Door and open End Doors (F).
4. Remove Thermometer Bulb by loosening clip that holds it.
5. Break Union (C) and disconnect Copper Tube (D) to Condenser.
6. Remove Upper Linkage between Doors and remove Door Spring.
7. Remove Screws (E) located around the bottom of the Tunnel and the top of Controls
Section.
8. Remove End Sections and Side Panels.
9. To reassemble, follow procedure in reverse.

Page 14
CONTROL PANEL OPERATION
1. POWER ON SWITCH - Turns power on and Indicator Lamp glows when machine is
ready to operate.
2. STEAMING TIME CONTROL DIAL - Select time duration in seconds of steaming
cycle. Suggested time is 45 seconds. Indicator Lamp glows during steaming cycle.
3. CONDITIONING TIME CONTROL DIAL - Select time duration in seconds of
conditioning cycle. Suggested time is 45 seconds. Indicator Lamp glows during
conditioning cycle.
4. DRYING TIME CONTROL DIAL - Select time duration in seconds of drying cycle.
Suggested time is 60 seconds. Indicator Lamp glows during drying cycle.
5. STEAM ONLY/STEAM & AIR SWITCH - During the steam cycle, if you select
Steam & Air, a forceful combination speeds finishing of heavy garments. Normal
setting is Steam Only.
6. MANUAL/AUTO SWITCH - During the drying cycle, if Manual is selected, drying
time is extended for heavy garments until you return to Auto for automatic
cycling.
7. CANCEL BUTTON - Push during operation to cancel current cycle. Press Start
again to re-activate tunnel.
8. MOIST STEAM/DRY STEAM SWITCH - Select dry or moist steam for steaming
cycle to best suit the type of garments being finished. If Moist Steam is selected,
the amount of moisture may be adjusted by a needle valve inside the left side of the
cabinet. Suggested setting is 1/4 to 1/2 turn open. Adjust for desired results.

Page 15
TUNNEL OPERATING INSTRUCTIONS
1. Turn power switch on and set timer dials and cycle switches as shown on separate
Control Panel Operation page.
2. Hang garments to be finished on conveyor at the loading station. The group of
three links with vertical dividers is a loading station and there are four loading
stations. Hang 3 to 5 garments equally spaced on each link. The open end of the
hanger must point toward conveyor.
3. Depress the foot switch or one of the pushbuttons on the top of control console. The
doors will open, the load will enter the tunnel, the door close, and the finishing
cycle begins. Refer to Control Panel Operation page for functions during cycle.
4. While finishing is in progress, load the next loading station.
5. When the first load is finished, machine will stop, then press foot switch or
pushbutton again. Doors will open, conveyor will advance, the first load exits onto
drop-off, and the second load enters, doors close and cycle begins over.
6. Repeat operation until last load is finished. Press foot switch or pushbutton to exit
last load. Then turn off power.
7. Experimentation with timer dials and switches may be necessary to achieve desired
results for different types of fabrics.
CAUTION: For proper operation, time must be non-zero on the
three timer dials.

Page 16
CAUSE
Electric power off.
Loose or broken wires.
Defective start switch.
Door cam out of adjustment
(switch not engaged).
Advance button is stuck or
defective.
Defective wiring.
No time on timers.
Start button is stuck or defective.
Defective wiring.
Defective potentiometer.
Potentiometer knob incorrectly
set.
Defective wiring or short circuit.
Dip switch settings on timer not
correct.
Defective potentiometer.
Defective timer.
Loose or broken wires.
Dip switch settings on timer not
correct.
Water metering valve turned off.
Water solenoid valve defective.
Water line clogged.
Water solenoid valve not ener-
gized.
Defective steam timer.
Moisture metering valve open too
wide.
Steam trap not functioning
properly.
Condensate line strainer clogged.
Dip switch settings on timer not
correct.
REMEDY
Turn power on.
Inspect and repair.
Check and replace if needed.
Adjust according to instructions on
Page 9.
Check and replace if needed.
Inspect, clean terminals and
repair.
Adjust timer knobs to give non-
zero time.
Check and replace if needed.
Check, clean terminals and repair.
Check and replace if needed.
Reset and tighten knob.
Inspect wiring, clean terminals
and repair.
Check dip switch settings, 3 & 4
should be on, the rest off.
Check & replace if needed.
Check & replace if needed.
Inspect wiring & repair.
Check dip switch settings, 3 & 4
should be on, the rest off.
Open 1/4 to 1/2 turn.
Check & replace if needed.
Locate line & clean.
Inspect wiring & repair.
Check & replace if needed.
Open 1/4 to 1/2 turn.
Check, clean, and replace if
needed.
Check, clean, and replace if
needed.
Check dip switch settings, 3 & 4
should be on, the rest off.
PROBLEM
Machine will not operate.
Machine advances to OFF
position when started.
Machine re-cycles continuously.
Timing too short on one of the
three settings.
Timing too long on one of the three
settings or will not proceed
through cycles.
No water fog at steam jet; steam
too dry.
Steam too wet; excessive moisture
in cabinet.
TROUBLE SHOOTING CHART
HOW TO CHECK TIMER
1. Connect either 115V or 230V to the input of
the timer as shown.
2. Connect continuity light or OHM meter
between the common and the normally closed
connectors on the timer as shown. The light
should glow (there should be continuity).
3. If timer is set for maximum time, light should
be out in 90 seconds. If time is less than 90
seconds at maximum setting, make sure the
dip switches on the FG-453 are set with 3 and
4 on and the rest off. If light does not go
out, timer is bad.

Page 17
CAUSE
Door cam out of adjustment
(switch not engaged).
Defective start switch or foot
switch.
Loose or broken wire.
Defective door interlock switch.
Door interlock switch out of
adjustment.
Conveyor interlock out of adjust-
ment.
Conveyor safety switch out of
adjustment.
Conveyor safety switch out of
adjustment.
Defective Conveyor motor.
Defective relay.
Defective or broken wiring.
Defective Conveyor interlock
switch.
Interlock switch out of adjustment.
Conveyor interlock switch out of
adjustment.
Main blower motor defective.
Main blower drive belt broken or
slipping.
Blower relay defective.
Defective wiring.
Defective timer.
Loose main blower wheel.
Loose V belt drive sheave.
Belt blower shaft.
Worn blower shaft bearing.
Defective blower wheel.
Foreign object in blower wheel.
Loose exhaust blower wheel.
Bent exhaust motor shaft.
Defective exhaust blower wheel.
Foreign object in exhaust blower
wheel.
Exhaust blower motor defective.
Blower wheel loose or defective.
Defective wiring.
Defective timer.
REMEDY
Adjust according to instructions on
Page 9.
Replace switch.
Replace or repair.
Replace switch.
Adjust switch.
Adjust indicator flag on conveyor
link.
Adjust switch.
Adjust switch.
Replace motor.
Replace relay.
Repair or replace wire.
Replace switch.
Adjust switch bracket.
Adjust indicator flag on conveyor
links.
Check and replace if needed.
Check and replace if needed.
Check and replace if needed.
Inspect and repair.
Check and replace if needed.
Reset and tighten.
Reset and tighten.
Check and replace if needed.
Check and replace if needed.
Check and replace if needed.
Remove foreign object.
Reset and tighten.
Check and replace if needed.
Check and replace if needed.
Remove foreign object.
Check and replace if needed.
Tighten or replace.
Inspect and repair.
Check and replace if needed.
TROUBLE SHOOTING CHART
PROBLEM
Door will not open.
Doors open and continue to open
and close.
Door open and conveyor advance
short distance, door close and
steam cycle start.
Door open; conveyor will not
advance.
Conveyor continues to run, will not
stop.
Conveyor out of time, will not stop
at proper position.
Drying Blower will not operate.
Excessive noise during Drying
Cycle.
Excessive noise during cycle.
Excessive loss of steam & heat
around cabinet door (exhaust
blower not operating).

Page 18

Page 19
Ref. Part
No. No. Description
1 SC134 Conveyor Power Strut
2 SC351 Dropoff Power Strut
3 SC135 Short Power Strut
4 SC145 Rear Strut Mount Bracket
5 SC144 Front Strut Mount Bracket
6 C2191 Splice
7 SC136 Power Strut Insert
8 C220 Strut Nut
9 SC299 Drive End Short Mount Bracket
10 SC300 Drive End Long Mount Bracket
11 SC141 Long Conveyor Hanger
12 SC138 Short Conveyor Hanger
13 C107 12 Coupling
14 SC227 Rear Conveyor Track
15 SC109 Front Conveyor Hanger
16 SC858 Drive Assembly
17 ----- Link Assembly (See Separate Page)
18 FG267 1/4 - 20 x 1 1/4 Cap Screw
19 TU2846 1/4 Split Lockwasher
20 TU2847 1/4 Flat Washer
21 SC167 3/8 - 16 x 2 1/2 Hex Hd. Bolt
22 IB140 3/8 Flat Washer
23 SC153 Spacer
24 C562 1/4 - 20 x 7/16 Coupler Screw
25 CB92 1/4 Washer
26 C396 1/4 - 20 Crown Nut
27 TU4787 3/8 - 16 Hex Nut
28 VSB134 3/8 Split Lockwasher
29 IB139 3/8 - 16 x 1 1/4 Hex Hd. Bolt

Page 20
JACKET ASSEMBLY
Ref. Part
No. No. Description
17 SC143 Drip Pan Bracket
18 SC81 Side Panel
19 SC102 Steam Cabinet Top
20 SC246 Door Bumper
21 TU2335 Junction Box Cover
22 TU2373 7/8 Snap Bushing
23 TU3479 #10 - 32 x 7/16 Sq. Sh. Screw
24 PT210 #10 I.T. Lockwasher
25 TU2842 #10 - 32 Hex Nut
26 TU3147 #8 Speed Nut
27 ET208 #6 - 32 x 1/4 Screw
28 M263 #8 x 3/8 Screw
29 M262 #8 - 32 x 3/8 Truss Screw
30 M271 #8 I.T. Lockwasher
31 TU3266 #8 - 32 Hex Nut
32 TU7733 #8 - 18 x 1/2 Self-Drill Screw
33 SC348 Hanger Bracket
Ref. Part
No. No. Description
1 SC1 Base Frame Assembly
2 SC132 Control Cabinet
3 SC123 Steam Access Door
4 SC103 Air Chamber Cover
5 ----- Control Panel
(See Separate Page)
6 TU8013 Cissell Nameplate
7 PT111 Pushbutton Switch
8 TU3593 Thermometer
9 SC194 Mounting Bracket
10 F645 1/4 Tube Clamp
11 SC82 Air Duct
12 SC131 Air Plenum
13 SC130 End Section
14 SC129 Panel Alignment Strip
15 SC114 Front Drip Pan
16 SC115 Rear Drip Pan