CKD AF5000 Series User manual

ＣＫＤCorporation
08-2210theditionSM-12262-A
MAINLINEFILTER
AF5000SERIES
AF5016P,S,M,X-50
AF5032P,S,M,X-80
AF5048P,S,M,X-100
AF5064P,S,M,X-100
AF5080P,S,M,X-150
AF5096P,S,M,X-150
AF5128P,S,M,X-150
AF5160P,S,M,X-200
AF5192P,S,M,X-200
AF5256P,S,M,X-200
INSTRUCTIONMANUAL
●
Besuretoreadthismanualbeforeinstallingandoperating
yourMainlinefilter.
●
Keepthismanualwithinthereachofanoperatorallthe
time.

ThankyouforadoptingMainlinefilter.
ReadthisbookletandunderstandideaforefficientutilizationofMainlinefilter
anditsproperoperationaswehavelinedupfundamentalsuggestionsregarding
itsinstallation,operationandmaintenance.
Keepthisbooklethandyforquickreference.
Pleasebeadvisedinadvancethattheremaybesomediscrepanciesbetweenproducts
andcontentsofthisbookduetoimprovementofspecificationafterprinting.
INSTRODUCTION

ThisMainlinefiltermustbeoperatedbyapersonwhohasbasicknowledgeof
electric,compressedair,liquid,piping,refrigerant,etc.Wearenotresponsible
foranyaccidentscausedwhenapersonwhodoesnothavethebasicknowledgeor
whoisnotwelltraineddoesinstallation,operation,repair,etc.
ImproperoperationmaycausepoorperformanceoftheMainlinefilterormaycause
accidents.
WeappliedavarietyofsafetymeasurestoourMainlinefilter,butimproper
handlingofMainlinefiltercouldcauseaccidents.Thus,besuretoreadandfully
understandthismanualbeforeusingthem.
“
Savethisinstructionmanual
”
ThisMainlinefilterisindustrials.BesuretofullyattendtousingtheMain
linefilter.
Safetyinstructions

TableofContents
1. PRODUCTS
1-1Specifications 1
1-2Externaldimensions 5
2. CAUTIONS
2-1FormalitieswheninstalledMainlinefilter 6
2-2Operationalcautions 6
3. OPERATION
3-1Priortoopeningairvalve 7
4. INSTALLATION
4-1Placeofinstallation 8
4-2Installation 10
4-3Piping 11
4-4Wiringmethod 13
4-4-1Indicatorwithdiff.press.switch 13
4-4-2Draindischarger(DBV1003D) 14
5. MAINTENANCE
5-1Observationofindicatorwithdiff.press.switch 15
5-2Timingofelementreplacement 15
5-3Replacementprocedureofelement  16
5-4Inspectionofdraindischarger 17
5-4-1Draindischarger(DBV1003D) 17
5-4-2Draindischarger(5100-4C) 19
5-5Expendableparts 20
5-6ReplacementprocedureofIndicatorwithdiff.press.switch 21
6. MODELCODING
22

1
1-1.Specifications
AF5000PTYPE
Modelcoding
Item
AF5016P-50 AF5032P-80
AF5048P-100 AF5064P-100 AF5080P-150
AF5096P-150 AF5128P-150 AF5160P-200 AF5192P-200 AF5256P-200
Permissiblemax.airflowm
3
/min(ANR) 16 32 48 64 80 96 128 160 192 256
Fluidused Compressedair
OperatingpressurerangeMPa 0.08〜1.0
WithstandingpressureMPa 1.5
Workingtemperaturerange℃ 5〜60
Removalparticlesizeμm 3
Initialoperatingpressuredrop MPa Within0.005
Nominaloperatingpressuredrop MPa 0.01
Maximumpermissibledifferentialpressure MPa 0.035
Q
’
tyofelement 1 2 3 4 5 6 8 10 12 16
PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B
Masskg 38 76 78 107 140 167 223 232 269 330
Material Body Stainlesssteel
Upperflange Stainlesssteel
Diff.press.switch
SetpressureMPa 0.04±0.01
Contact Singleterminalacontact
MaximumswitchedcurrentA 0.5
MaximumswitchedvoltageVDC 200
MaximumswitchedpowerW 10
Maximuminitialcontact
resistance(includingleads)mΩ 300
Draindischarger(Modelcode:DBV1003D)
Portsize G
1
/
4
orφ8-10mmhosejoint
Electricpower SinglephaseAC95V〜AC240V±10%50/60Hz
Note1. FLGisflangeof10K.
Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure
dropof0.005MPa.
Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric
pressurewithatemperatureof20℃andrelativehumidity65%.
Note4. G
1
/
4
canconnectedwiththeR
1
/
4
.
１．
PRODUCTS

2
AF5000STYPE
Modelcoding
Item
AF5016S-50 AF5032S-80
AF5048S-100 AF5064S-100 AF5080S-150
AF5096S-150 AF5128S-150 AF5160S-200 AF5192S-200 AF5256S-200
Permissiblemax.airflowm
3
/min(ANR) 16 32 48 64 80 96 128 160 192 256
Fluidused Compressedair
OperatingpressurerangeMPa 0.08〜1.0
WithstandingpressureMPa 1.5
Workingtemperaturerange℃ 5〜60
Removalparticlesizeμm 0.3
Oilremovalmg/m
3
 0.5(Atinlettemperature21℃)
Initialoperatingpressuredrop MPa 0.007
Nominaloperatingpressuredrop MPa 0.014
Maximumpermissibledifferentialpressure MPa 0.035
Q
’
tyofelement 1 2 3 4 5 6 8 10 12 16
PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B
Masskg 38 76 78 107 140 167 223 232 269 330
Material Body Stainlesssteel
Upperflange Stainlesssteel
Diff.press.switch
SetpressureMPa 0.04±0.01
Contact Singleterminalacontact
MaximumswitchedcurrentA 0.5
MaximumswitchedvoltageVDC 200
MaximumswitchedpowerW 10
Maximuminitialcontact
resistance(includingleads)mΩ 300
Draindischarger(Modelcode:DBV1003D)
Portsize G
1
/
4
orφ8-10mmhosejoint
Electricpower SinglephaseAC95V〜AC240V±10%50/60Hz
Note1. FLGisflangeof10K.
Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure
dropof0.007MPa.
Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric
pressurewithatemperatureof20℃andrelativehumidity65%.
Note4. G
1
/
4
canconnectedwiththeR
1
/
4
.

3
AF5000MTYPE
Modelcoding
Item
AF5016M-50 AF5032M-80
AF5048M-100 AF5064M-100 AF5080M-150
AF5096M-150 AF5128M-150 AF5160M-200 AF5192M-200 AF5256M-200
Permissiblemax.airflowm
3
/min(ANR) 16 32 48 64 80 96 128 160 192 256
Fluidused Compressedair
OperatingpressurerangeMPa 0.08〜1.0
WithstandingpressureMPa 1.5
Workingtemperaturerange℃ 5〜60
Removalparticlesizeμm 0.1
Oilremovalmg/m
3
 0.1(Atinlettemperature21℃)
Initialoperatingpressuredrop MPa 0.01
Nominaloperatingpressuredrop MPa 0.02
Maximumpermissibledifferentialpressure MPa 0.035
Q
’
tyofelement 1 2 3 4 5 6 8 10 12 16
PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B
Masskg 38 76 78 107 140 167 223 232 269 330
Material Body Stainlesssteel
Upperflange Stainlesssteel
Diff.press.switch
SetpressureMPa 0.04±0.01
Contact Singleterminalacontact
MaximumswitchedcurrentA 0.5
MaximumswitchedvoltageVDC 200
MaximumswitchedpowerW 10
Maximuminitialcontact
resistance(includingleads)mΩ 300
Draindischarger(Modelcode:5100-4C)
Portsize Rc
1
/
4
Note1. FLGisflangeof10K.
Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure
dropof0.01MPa.
Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric
pressurewithatemperatureof20℃andrelativehumidity65%.

4
AF5000XTYPE
Modelcoding
Item
AF5016X-50 AF5032X-80
AF5048X-100 AF5064X-100 AF5080X-150
AF5096X-150 AF5128X-150 AF5160X-200 AF5192X-200 AF5256X-200
Permissiblemax.airflowm
3
/min(ANR) 16 32 48 64 80 96 128 160 192 256
Fluidused Compressedair
OperatingpressurerangeMPa 0.08〜1.0
WithstandingpressureMPa 1.5
Workingtemperaturerange℃ 5〜30
Inletatmosphericdewpoint℃ -17
Inletoilconcentrationmg/m
3
 0.01
Methodoffiltration Absorptionbyactivatedcarbon
Objectsoffiltration Oilvapor,varioushydrocarbons
(carbonmonoxide,carbondioxide,methane,andethanecannotbefiltered)
Oilremovalmg/m
3
 0.003(Atinlettemperature21℃)
Pressuredrop MPa Within0.007
Q
’
tyofelement 1 2 3 4 5 6 8 10 12 16
PortsizeFLG 2B 3B 4B 4B 6B 6B 6B 8B 8B 8B
Masskg 38 76 78 107 140 167 223 232 269 330
Material Body Stainlesssteel
Upperflange Stainlesssteel
Note1. FLGisflangeof10K.
Note2. Permissiblemax.airflowisconvertedtoatmosphericat0.7MPa,atpressure
dropof0.007MPa.
Note3. A.N.R.indicatesthateachtreatedflowrateisspecifiedunderatmospheric
pressurewithatemperatureof20℃andrelativehumidity65%.

5
Model Portsize A B C D E F G H J K
AF5032※-80 FLG3
”
 500 1255 1495 φ400 12-M22×80 M12 600 φ380 210 φ15
AF5048※-100 FLG4
”
 500 1255 1495 φ400 12-M22×80 M12 600 φ380 210 φ15
AF5064※-100 FLG4
”
 550 1270 1522 φ445 16-M22×80 M16 600 φ440 250 φ15
AF5080※-150 FLG6
”
 600 1300 1606 φ490 16-M22×80 M20 600 φ480 280 φ15
AF5096※-150 FLG6
”
 650 1320 1630 φ560 16-M24×90 M20 600 φ540 320 φ15
AF5128※-150 FLG6
”
 700 1350 1693 φ620 20-M24×90 M20 600 φ610 350 φ15
AF5160※-200 FLG8
”
 700 1350 1693 φ620 20-M24×90 M20 600 φ610 350 φ15
AF5192※-200 FLG8
”
 750 1360 1709 φ675 20-M24×100 M20 600 φ670 400 φ15
AF5256※-200 FLG8
”
 850 1400 1786 φ745 20-M30×110 M24 600 φ730 450 φ15
Note ※IndicationbyP･S･M･X
1-2.Externaldimensions

6
2-1.FormalitieswheninstalledMainlinefilter
MainlinefilterisclassifiedPressurevesselsubjecttoSafetyRegulation
ofPressureVessel.
SafetyRegulationofPressureVessel
AsmodelsAF5032-AF5256areappliedasSecondClassPressureVesselaccording
toBoilerandPressureVesselSafetyRegulationbylegislationofMinistry
oflabor,theyareaccompaniedbyacertificateforwithstandingpressureof
theSecondClassPressureVessel.
Duringuseofthismachine,keepthiscertificateinyourpossession.
2-2.Operationalcautions
1) AirflowratethroughMainlinefiltermustnotexceedprocessedairflowrate.
Otherwise,waterand/ordustincompressedaircouldnotberemoved.
2) WhenpressurizingMainlinefilterwhichisset-upinfrontorintherearof
valves,operatevalve,etc.slowlyenoughsothatindexofindicatorwithdiff.
press.switchmaynotexceedmax.range.Rapidoperationofvalvemaydamage
filterelementandindicatorwithdiff.Press.switch.Incasethatindicator
withdiff.press.switchpointsover0.035MPaduringpressurizing,water,dust
and/oroilcouldnotberemovedbyelement.
3) Whenreleasingpressurefrompiping,releaseitslowlyatsecondarysideof
Mainlinefilter.Ifreleasedatprimaryside,reverseflowmayariseinMain
linefilter,resultingindamageofindicatorwithdiff.press.switchand
element.
4) Donotusethedryerforpneumaticcaissonshieldorrespiratorymedicalequipment.
※Itcouldcauseanaccidentincludesinjury.
5) Donotusethedryerfortransportationdevicessuchasautomobile,shipetc.
※Vibrationcouldbeacauseofbreakdownoftheinternalcomponents.
２．
CAUTIONS