Clark ECX 20 User manual

[Do not remove this manual from the truck]
ELECTRIC RIDER LIFT TRUCKS
Part No. 8131797 (Eng)
Book No. OM 1040 (Rev 1.3)
Jan. 2017
ECX 20/25/30/32
TMX 12/15s/15/17/20/25
GEX 16/18/20s/20/25/30s/30/32
GTX 16/18/20s


)LUVW /HDUQVDIHRSHUDWLQJUXOHVDQG\RXUFRPSDQ\UXOHV
1H[W 5HDG\RXU2SHUDWRU¶V0DQXDO,I\RXGRQRWXQGHUVWDQG
LWDV \RXUVXSHUYLVRUIRUKHOS
/HDUQDERXWWKHXQLW\RXRSHUDWH
7KHQ3UDFWLFHRSHUDWLQJ\RXU
WUXF VDIHO\
$QG .HHS\RXUWUXF LQVDIH
RSHUDWLQJFRQGLWLRQZLWK
FRUUHFWDQGWLPHO\
PDLQWHQDQFH

/LIW WUXF V DUH VSHFLDOL]HG PDFKLQHV ZLWK XQLTXH RSHUDWLQJ
FKDUDFWHULVWLFVGHVLJQHGWRSHUIRUPDVSHFLILFMRE7KHLUIXQFWLRQDQG
RSHUDWLRQ LV QRW OL H D FDU RU RUGLQDU\ WUXF 7KH\ UHTXLUH VSHFLILF
LQVWUXFWLRQVDQGUXOHVIRUVDIHRSHUDWLRQDQGPDLQWHQDQFH
6DIHRSHUDWLRQRIOLIWWUXF VLVRISULPDU\LPSRUWDQFHWR&/$5.2XU
H[SHULHQFHZLWK OLIW WUXF DFFLGHQWVKDVVKRZQ WKDW ZKHQ DFFLGHQWV
KDSSHQDQGSHRSOHDUH LOOHGRULQMXUHGWKHFDXVHVDUH
)RU WKHVH UHDVRQV &/$5. ZDQWV \RX WR QRZ DERXW WKH VDIH
RSHUDWLRQDQGFRUUHFWPDLQWHQDQFHRI\RXUOLIWWUXF
7KLV PDQXDO LV GHVLJQHG WR KHOS \RX RSHUDWH \RXU OLIW WUXF VDIHO\
7KLV PDQXDO VKRZV DQG WHOOV\RX DERXW VDIHW\ LQVSHFWLRQV DQG WKH
LPSRUWDQWJHQHUDO VDIHW\ UXOHVDQGKD]DUGVRIOLIW WUXF RSHUDWLRQ,W
GHVFULEHV WKH VSHFLDO FRPSRQHQWV DQG IHDWXUHV RI WKH WUXF DQG
H[SODLQVWKHLUIXQFWLRQV7KHFRUUHFWRSHUDWLQJSURFHGXUHVDUHVKRZQ
DQG H[SODLQHG ,OOXVWUDWLRQV DQG LPSRUWDQW VDIHW\ PHVVDJHV DUH
LQFOXGHG IRU FOHDU XQGHUVWDQGLQJ $ VHFWLRQ RQ PDLQWHQDQFH DQG
OXEULFDWLRQLVLQFOXGHGIRUWKHOLIWWUXF PHFKDQLF

A Message to CLARK Lift Truck Operators iii
The operator’s manual is not a training manual. It is a guide to help
trained and authorized operators safely operate their lift truck by
emphasizing and illustrating the correct procedures. However, it
cannot cover every possible situation that may result in an accident.
You must watch for hazards in your work areas and avoid or correct
them. It is important that you know and understand the information in
this manual and that you know and follow your company safety rules!
Be sure that your equipment is maintained in a safe condition. Do not
operate a damaged or malfunctioning truck. Practice safe operation
every time you use your lift truck. Let's join together to set high
standards in safety.
Remember, before you start operating this lift truck, be sure you
understand all driving procedures. It is your responsibility, and it is
important to you and your family, to operate your lift truck safely and
efficiently. Be aware that the Federal Occupational Safety and Health
Act (OSHA) and state laws require that operators be completely
trained in the safe operation of lift trucks; it is also an OSHA
requirement that a machine inspection be performed before every
shift. If you think you need training in operating or inspecting your lift
truck, ask your supervisor.
CLARK lift trucks are built to take hard work, but not abuse. They are
built to be dependable, but they are only as safe and efficient as the
operator and the persons responsible for maintaining them. Do not
make any repairs to this truck unless you have been trained in safe
lift truck repair procedures and are authorized by your employer.



&/$5. ZHOFRPHV \RX WR WKH JURZLQJ JURXS RI SURIHVVLRQDOV ZKR
RZQRSHUDWHDQGPDLQWDLQ&/$5.OLIWWUXF V:H WD HSULGHLQWKH
ORQJ WUDGLWLRQ RI TXDOLW\ SURGXFWV DQG VXSHULRU YDOXH WKH &/$5.
QDPH UHSUHVHQWV 7KLV PDQXDO IDPLOLDUL]HV \RX ZLWK VDIHW\
RSHUDWLQJDQGPDLQWHQDQFHLQIRUPDWLRQDERXW\RXUQHZOLIWWUXF ,W
KDV EHHQ VSHFLDOO\ SUHSDUHG WR KHOS \RX XVH DQG PDLQWDLQ \RXU
&/$5.OLIWWUXF LQDVDIHDQGFRUUHFWPDQQHU
<RXU&/$5.OLIWWUXF KDVEHHQGHVLJQHGDQGEXLOWWREHDVVDIHDQG
HIILFLHQW DV WRGD\¶V WHFKQRORJ\ FDQ PD H LW $V PDQXIDFWXUHG LW
PHHWV DOO WKH DSSOLFDEOH PDQGDWRU\ UHTXLUHPHQWV RI $16, ,76')
%6DIHW\6WDQGDUGIRU3RZHUHG,QGXVWULDO7UXF V(DFKWUXF LV
DOVR IXUQLVKHG ZLWK HTXLSPHQW WR KHOS \RX RSHUDWH VDIHO\ IRU
H[DPSOHORDGEDF UHVWSDU LQJEUD HVDIHW\UHVWUDLQWV\VWHPVHDW
EHOWVDQGKRUQDUHVWDQGDUGHTXLSPHQW
6DIH SURGXFWLYH RSHUDWLRQ RI D OLIW WUXF UHTXLUHV ERWK V LOO DQG
QRZOHGJH RQ WKH SDUW RI WKH RSHUDWRU 7KH RSHUDWRU PXVW QRZ
XQGHUVWDQGDQGSUDFWLFHWKHVDIHW\UXOHVDQGVDIHGULYLQJDQGORDG
KDQGOLQJ WHFKQLTXHV GHVFULEHG LQ WKLV PDQXDO 7R GHYHORS WKH V LOO
UHTXLUHG WKH RSHUDWRU PXVW EHFRPH IDPLOLDU ZLWK WKH FRQVWUXFWLRQ
DQG IHDWXUHV RI WKH OLIW WUXF DQG KRZ WKH\ IXQFWLRQ 7KH RSHUDWRU
PXVWXQGHUVWDQGLWVFDSDELOLWLHVDQGOLPLWDWLRQVDQGVHHWKDWLWLV HSW
LQDVDIHFRQGLWLRQ
5HJXODU PDLQWHQDQFH DQG FDUH RI \RXU OLIW WUXF DUH QRW RQO\
LPSRUWDQWIRUHFRQRP\DQGXWLOL]DWLRQUHDVRQVLWLVHVVHQWLDOIRU\RXU
VDIHW\ $ IDXOW\ OLIW WUXF LV D SRWHQWLDO VRXUFH RI GDQJHU WR WKH
RSHUDWRUDQGWRRWKHUSHUVRQQHOZRU LQJQHDULW$VZLWKDOOTXDOLW\
HTXLSPHQW HHS \RXU OLIW WUXF LQ JRRG RSHUDWLQJ FRQGLWLRQ E\
IROORZLQJWKHUHFRPPHQGHGVFKHGXOHRIPDLQWHQDQFH

Introduction vii
Operator Daily Inspection — Safety and Operating Checks
A lift truck should always be examined by the operator, before
driving, to be sure it is safe to operate. The importance of this
procedure is emphasized in this manual with a brief illustrated review
and later with more detailed instructions. CLARK dealers can supply
copies of a helpful “Drivers Daily Checklist.”
Planned Maintenance
In addition to the daily operator inspection, CLARK recommends
that a planned maintenance and safety inspection program (PM) be
performed by a trained and authorized mechanic on a regular basis.
The PM will provide an opportunity to make a thorough inspection of
the safety and operating condition of your lift truck. Necessary
adjustments and repairs can be done during the PM, which will
increase the life of components and reduce unscheduled downtime
and increase safety. The PM can be scheduled to meet your
particular application and lift truck usage.
The procedures for a periodic planned maintenance program that
covers inspections, operational checks, cleaning, lubrication, and
minor adjustments are outlined in this manual. Your CLARK dealer is
prepared to help you with a Planned Maintenance Program by
trained service personnel who know your lift truck and can keep it
operating safely and efficiently.
Modification of the truck prohibited
Unauthorized modification of the truck is not permitted, and, in case
that a problem has occurred due to a modification without permis-
sion, the warranty service shall not be provided.
For instance, the modifications which may void the warranty include
those that may negatively affect the performance, durability and
safety of the truck due to addition of unauthorized electrical devices
(lamp, black box, electrical instrument, communication equipment,
etc.), braking system, steering system, vision improvement system
and detachable attachment device that were not mounted when the
equipment was shipped out of the factory.

7KLV PDQXDO LV D GLJHVW RI HVVHQWLDO LQIRUPDWLRQ DERXW WKH VDIH
RSHUDWLRQWKHIHDWXUHVDQGIXQFWLRQV DQGH[SODLQVKRZWRPDLQWDLQ
\RXUOLIWWUXF 7KLVPDQXDOLVRUJDQL]HGLQWRQLQHPDMRUSDUWV
UHYLHZVDQGLOOXVWUDWHVDFFHSWHG
SUDFWLFHVIRUVDIHRSHUDWLRQRIDOLIWWUXF
ZDUQVRIFRQGLWLRQVWKDWFRXOGFDXVH
GDPDJHWRWKHWUXF RULQMXU\WRWKHRSHUDWRURURWKHUSHUVRQQHO
GHVFULEHVWKHPRVWFRPPRQRSHUDWLQJ
FRPSRQHQWVV\VWHPVFRQWUROVDQGRWKHUIHDWXUHVRI\RXUWUXF DQG
WHOOVKRZWKH\IXQFWLRQ
GLVFULEHV WKH
RSHUDWLQJFRPSRQHQWVV\VWHPFRQWUROVDQGRWKHUIHDWXUHVRI\RXU
WUXF DQGWHOOVKRZWKH\IXQFWLRQ
GLVFXVVHV VSHFLILF LQVWUXFWLRQV
RQWKHVDIHHIILFLHQWRSHUDWLRQRI\RXUOLIWWUXF
SUHVHQWV GHWDLOV RQ
KRZWRSHUIRUPWKHRSHUDWRUVGDLO\VDIHW\LQVSHFWLRQDQGUHIXHOWKH
OLIWWUXF
JLYHV LQVWUXFWLRQV IRU WRZLQJ \RXU
WUXF LQDQHPHUJHQF\
GHVFULEHVWKH30SURJUDP
SURYLGHVUHIHUHQFHLQIRUPDWLRQDQGGDWD
RQIHDWXUHVFRPSRQHQWVDQGPDLQWHQDQFHLWHPV
$OVRWKHKHOSV\RXORFDWHLQIRUPDWLRQDERXWYDULRXVWRSLFV
7KHGHVFULSWLRQVDQGVSHFLILFDWLRQVLQFOXGHGLQWKLVPDQXDO
ZHUH LQ HIIHFW DW WKH WLPH RI SULQWLQJ &/$5. 0DWHULDO +DQGOLQJ
&RPSDQ\UHVHUYHVWKHULJKWWRPD HLPSURYHPHQWVDQGFKDQJHVLQ
VSHFLILFDWLRQVRUGHVLJQ3OHDVHFKHF ZLWK\RXUDXWKRUL]HG&/$5.
GHDOHUIRULQIRUPDWLRQRQSRVVLEOHXSGDWHVRUUHYLVLRQV
7KHH[DPSOHVLOOXVWUDWLRQVDQGH[SODQDWLRQVLQWKLVPDQXDOVKRXOG
KHOS\RXLPSURYH\RXUV LOODQG QRZOHGJHDVDSURIHVVLRQDOOLIWWUXF
RSHUDWRU DQG WD H IXOO DGYDQWDJH RI WKH FDSDELOLWLHV DQG VDIHW\
IHDWXUHVRI\RXUQHZOLIWWUXF

7KH ILUVW 6HFWLRQ RI WKH PDQXDO LV GHYRWHG WR D UHYLHZ ZLWK
LOOXVWUDWLRQV DQG EULHI PHVVDJHV RI JHQHUDO VDIHW\ UXOHV DQG WKH
PDMRU RSHUDWLQJ KD]DUGV \RX FDQ HQFRXQWHU ZKLOH RSHUDWLQJ D OLIW
WUXF 1H[W \RX ZLOO ILQG GHVFULSWLRQV RI WKH FRPSRQHQWV RI \RXU
VSHFLILF OLIW WUXF PRGHO DQG KRZ WKH LQVWUXPHQWV JDXJHV DQG
FRQWUROVRSHUDWH7KHQ\RXZLOOILQGDGLVFXVVLRQRIVDIHDQGHIILFLHQW
RSHUDWLQJ SURFHGXUHV IROORZHG E\ LQVWUXFWLRQV RQ KRZ WR WRZ D
GLVDEOHG OLIW WUXF 7KH ODWHU VHFWLRQV RI WKH PDQXDO DUH GHYRWHG WR
PDLQWHQDQFHDQGWUXF VSHFLILFDWLRQV
7D H WLPH WR FDUHIXOO\ UHDG WKH ³.QRZ <RXU 7UXF ´ VHFWLRQ %\
DFTXLULQJ D JRRG EDVLF XQGHUVWDQGLQJ RI \RXU WUXF V IHDWXUHV DQG
KRZWKH\IXQFWLRQ\RXDUHEHWWHUSUHSDUHGWRRSHUDWHLWERWK
HIILFLHQWO\DQGVDIHO\
,Q ³3ODQQHG 0DLQWHQDQFH´ \RX ZLOO ILQG HVVHQWLDO LQIRUPDWLRQ IRU
FRUUHFW VHUYLFLQJ DQG SHULRGLF PDLQWHQDQFH RI \RXU WUXF LQFOXGLQJ
FKDUWV ZLWK UHFRPPHQGHG PDLQWHQDQFH LQWHUYDOV DQG FRPSRQHQW
FDSDFLWLHV&DUHIXOO\IROORZWKHVHLQVWUXFWLRQVDQGSURFHGXUHV
(DFK PDMRU 6HFWLRQ KDV LWV RZQ WDEOH RI FRQWHQWV VR WKDW \RX FDQ
ILQGWKHYDULRXVWRSLFVPRUHHDVLO\,I\RXFDQQRWILQGDWRSLFLQWKH
WDEOHRIFRQWHQWVFKHF WKHLQGH[DWWKHEDF RIWKHPDQXDO
:HXUJH\RXWRILUVWFDUHIXOO\UHDGWKHPDQXDOIURPFRYHUWRFRYHU
7D HWLPHWRUHDGDQGXQGHUVWDQGWKHLQIRUPDWLRQRQJHQHUDOVDIHW\
UXOHV DQG RSHUDWLQJ KD]DUGV $FTXDLQW \RXUVHOI ZLWK WKH YDULRXV
SURFHGXUHV LQ WKLV PDQXDO 8QGHUVWDQG KRZ DOO JDXJHV LQGLFDWRU
OLJKWVDQGFRQWUROVIXQFWLRQ3OHDVHFRQWDFW\RXUDXWKRUL]HG&/$5.
GHDOHUIRUWKHDQVZHUVWRDQ\TXHVWLRQV\RXPD\KDYHDERXW\RXUOLIW
WUXF ¶VIHDWXUHVRSHUDWLRQRUPDQXDOV
2SHUDWH \RXU OLIW WUXF VDIHO\ FDUHIXO GULYLQJ LV \RXU UHVSRQVLELOLW\
'ULYH GHIHQVLYHO\ DQG WKLQ DERXW WKH VDIHW\ RI SHRSOH ZKR DUH
ZRU LQJQHDUE\.QRZ\RXUWUXF ¶VFDSDELOLWLHVDQGOLPLWDWLRQV)ROORZ
DOOLQVWUXFWLRQVLQWKLVPDQXDOLQFOXGLQJDOO,03257$17&$87,21
:$51,1* DQG '$1*(5 PHVVDJHV WR DYRLG GDPDJH WR \RXU OLIW
WUXF RUWKHSRVVLELOLW\RIDQ\KDUPWR\RXUVHOIRURWKHUV
7KLVPDQXDOLVLQWHQGHGWREHDSHUPDQHQWO\DWWDFKHGSDUWRI\RXUOLIW
WUXF .HHSLWRQWKHWUXF DVDUHDG\UHIHUHQFHIRUDQ\RQHZKRPD\
GULYH RU VHUYLFH LW ,I WKH WUXF \RX RSHUDWH LV QRW HTXLSSHG ZLWK D
PDQXDODV \RXUVXSHUYLVRUWRREWDLQRQHDQGKDYHLWDWWDFKHGWRWKH
WUXF $QGUHPHPEHU\RXU&/$5.GHDOHULVSOHDVHGWRDQVZHUDQ\
TXHVWLRQVDERXWWKHRSHUDWLRQDQGPDLQWHQDQFHRI\RXUOLIWWUXF DQG
ZLOOSURYLGH\RXZLWKDGGLWLRQDOLQIRUPDWLRQVKRXOG\RXUHTXLUHLW

,PSURSHU RSHUDWLRQ FDQ FDXVH DFFLGHQWV 'RQ¶W WD H FKDQFHV ZLWK
LQFRUUHFW RU GDPDJHG HTXLSPHQW DQG WKH
SURFHGXUHVIRUVDIHGULYLQJDQGPDLQWHQDQFHRXWOLQHGLQWKLVPDQXDO
'RQW KHVLWDWH WR DV IRU KHOS )ROORZ VDIHW\ UXOHV
UHJXODWLRQV DQG SURFHGXUHV $YRLG DFFLGHQWV E\ UHFRJQL]LQJ
GDQJHURXV SURFHGXUHV RU VLWXDWLRQV EHIRUH WKH\ RFFXU
DQGIROORZWKHVDIHW\VLJQVDQGWKHLUPHVVDJHVRQWKH
WUXF DQGLQWKLVPDQXDO
DUHSODFHGLQWKLVPDQXDODQGRQWKH
WUXF WR SURYLGH LQVWUXFWLRQV DQG LGHQWLI\ VSHFLILF DUHDV ZKHUH
SRWHQWLDO KD]DUGV H[LVW DQG VSHFLDO SUHFDXWLRQV VKRXOG EH WD HQ
.QRZDQGXQGHUVWDQGWKHPHDQLQJRIWKHVHLQVWUXFWLRQVVLJQVDQG
PHVVDJHV 'DPDJH WR WKH WUXF GHDWK RU VHULRXV LQMXU\ WR \RX RU
RWKHU SHUVRQV PD\ UHVXOW LI WKHVH PHVVDJHV DUH QRW IROORZHG ,I
ZDUQLQJGHFDOVDUHGDPDJHGWKH\PXVWEHUHSODFHG&RQWDFW\RXU
&/$5.GHDOHUIRUUHSODFHPHQWV
!
!
!


$WWKHEHJLQQLQJRIHDFKVKLIWLQVSHFW\RXUWUXF DQGILOORXWDGDLO\
LQVSHFWLRQVKHHW
&KHF IRUGDPDJHDQGPDLQWHQDQFHSUREOHPV
+DYHUHSDLUVPDGHEHIRUH\RXRSHUDWHWKHWUXF
!
(See Section 4)

Section 1. General Safety Rules
Do’s and Don’ts 1-3
Do’s and Don’ts
Don't mix drugsor alcohol with your job.
Do watch for pedestrians.
Don't block safety or emergency
equipment.
Do wear safety equipment
when required.
Don't smoke in "NO SMOKING" areas
or when refueling.
XXX
If forklift truck isto be operated outdoors
during rainy conditions, make sure cab is
in place to prevent damage to electrical
components

1-4 Seat Belts
Seat Belts
ALWAYS BUCKLE UP
Seat belts can reduce injuries.

Section 1. General Safety Rules
No Riders 1-5
No Riders

1-6 Pedestrians
Pedestrians
Estar atento cuando se maneja. Mirar en el sentido de
marcha. Los peatones pueden estar usando la misma vía
que usted. Sonar la bocina en todas las intersecciones o
puntos con visibilidad limitada. Estar atento a la
presencia de las personas en la zona de trabajo, aun si el
montacargas tiene luces de advertencia o alarmas. Las
demás personas pueden no estar atentas a lo que hace
Watch where you are going. Look in the direction of
travel. Pedestrians may use the same roadway you do.
Sound your horn at all intersections or blind spots.
Watch for people in your work area even if your truck has
warning lights or alarms. People may not watch for you.
Make people stand back, even when you are parked.

Section 1. General Safety Rules
Operator Protection 1-7
Operator Protection
Keep under the overhead guard.
Always keep your body within the confines of the truck.

1-8 Fork Safety
Fork Safety
Never allow anyone to
walk under raised forks.
There is special
equipment to raise
people for overhead
work. DO NOT USE
LIFT TRUCKS.
2372604
DANGER
This manual suits for next models
20
Other Clark Forklift manuals
Popular Forklift manuals by other brands

Crown
Crown Pallet Truck PC 4500 Series Operator's manual

CombiLift
CombiLift C25000 manual

Kaiser+Kraft
Kaiser+Kraft QUIPO QUICK-LIFT ESGH 1000 I operating manual

Toyota
Toyota BT Levio W Series Product guide

Genie
Genie GTH-1256 Operator's manual

OTTO MOTORS
OTTO MOTORS Lifter MkIV Operation and maintenance manual