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  9. Clarke STRONG-ARM CTJ3000G User manual

Clarke STRONG-ARM CTJ3000G User manual

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GUARANTEE.
This CLARKE product is guaranteed against faulty manufacture for a period of 12 months
from the date of purchase. Please keep your receipt which will be required as proof of
purchase.
This guarantee is invalid if the product is found to have been abused in any way, or not used
for the purpose for which it was intended. Faulty goods should be returned to their place of
purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
HYDRAULIC TROLLEY JACK
0110
Thank you for purchasing this Clarke Trolley Jack.
Before attempting to use the unit, please read this instruction booklet thoroughly, and
follow all directions carefully, paying particular attention to the safety precautions. By
doing so, you will ensure the safe operation of the unit, and the safety of yourself and
others around you. You can then look forward to long and reliable service from your
Model No.
CTJ3000G
Annually
Carry out a thorough inspection for serviceability of components and check for oil leaks.
Only a very slight oil seepage is permissible. If a leak is evident, do not use the
jack...consult your CLARKE dealer. Check the ram oil level as follows:
1. Ensure the ram is fully retracted by turning the handle fully anticlockwise.
2. Remove the rubber plug, located on top of the ram carefully.
3. The oil should be level with the bottom of the oil filler hole.
If necessary, top up with CLARKE HYDRAULIC OIL ONLY. (See your CLARKE dealer.
Quote Part No. 3050830 for 1 litre bottle 3050835 for 5 litres.)
4. Replace filler plug and purge system of air.....see below.
Storage
Store in a dry place where it cannot be attacked by the elements with the ram in its fully
retracted position. If stored for long periods, inspect at least twice a year, clean and re-oil.
For servicing, contact your CLARKE dealer, or CLARKE International Service Dep’t.
SYSTEM AIR PURGE
1. Turn handle ONE full turn anticlockwise and pump handle EIGHT full strokes.
2. Turn handle clockwise FULLY, and pump handle to maximum height...then continue
to pump 5 or 6 times to remove trapped air.
3. Turn handle anticlockwise and allow arm to lower and ram to fully retract.
4. Turn handle clockwise FULLY, and pump handle to maximum height to test pump action.
NOTE: It may be necessary to perform the above action more than once to ensure that air
is totally evacuated. If problems persist, repeat step 1 with the oil filler loosened... remember
to retighten before turning the handle clockwise and pumping the handle.
SPARE PARTS
The following user serviceable parts are available from your Clarke dealer, or Clarke
International Parts Dept.
1. Saddle
2. Handle Assembly
3. Front Wheel Assembly
4. Castor Assembly
For Spare Parts and Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: 020 8988 7400
or, e-mail: [email protected]
1. This jack is for lifting ONLY..DO NOT move a load using the jack as a dolly
2. Always inspect the jack before use. Ensure that all parts are in good condition and
operating smoothly, the wheels are sound and that no cracks or distortion is apparent.
If in doubt do not use. Have the parts replaced or consult your CLARKE dealer.
3. Ensure the jack is on a firm solid base, and that there is no likelihood of it slipping when
under load.
4. Ensure the load is taken by the FULL saddle and that the point of lift on the load, is of
sufficient strength to support the full load adequately.
5. Always ensure that the load is stabilised or supported in such a way that it will not shift
during lifting or lowering operations.
6. Always use supports to stabilise the load once lifted. NEVER work on or under a load unless it
is fully and adequately supported. NEVER rely upon the jack to hold the load in position.
7. Never push a load off the jack.
8. Ensure that all personnel are well clear of a load being raised, or lowered.
9. NEVER exceed the rated load for the jack (see ‘Specifications’).
10. Do not use if an oil leak is apparent...Consult your Clarke dealer.
SPECIFICATIONS
Maximum load (tonnes) 3
Minimum Height (mm) 115
Maximum Height (mm) 485
Overall Length (mm) 660
Overall Width (mm) 345
Nett Weight (kgs) 39
Part No. 7623030
ASSEMBLY
1. Connect the two halves of the Operating Handle
and secure with a nut and bolt.
2. Remove the packing wedge shown in fig. 1.
3. Remove the locating screw from the rear of the
handle housing, shown in Fig.2, and insert the
handle into the housing, ensuring the square
drive on the end of the handle, engages fully with
the square spigot within the housing. Replace and
tighten the locating screw.
OPERATION
Ensure the load is chocked and stable and on firm level ground, before manoeuvring the
jack so that the saddle is directly beneath the lifting point. Consult the vehicle handbook
to determine the correct lifting points.
RAISING THE JACK
1. Turn the handle fully clockwise to close the release valve, and pump the handle,
until it reaches the jacking point.
2. Ensure the saddle is central about the lifting point, and that there are no
obstacles to prevent a clean lift, also, all personnel are well away from the area,
before continuing to pump the handle to raise the vehicle.
NOTE: The jack will move slightly during operation. It is important therefore that the
immediate vicinity is clean and completely free from debris.
WARNING!
NEVER work on the vehicle when it is resting on a jack. This is a highly dangerous
practice. The vehicle MUST be supported on axle stands, or suitable supports,
beneath jacking/support points recommended by the manufacturer. There should
be no load on the jack.
3. With axle stands directly beneath suitable support points, very carefully lower the jack on
to the supports, checking constantly, preferably with an assistant, that the vehicles’
support points rest snugly and cleanly on the supports. To lower the jack, proceed as
follows:
LOWERING THE JACK
VERY SLOWLY and CAREFULLY, turn the handle anticlockwise - as you do so the jack will
lower. To stop it lowering...turn the handle clockwise again. Ensure this operation is carried
out under complete control. DO NOT allow the load to drop suddenly as this could
damage internal components.
MAINTENANCE
Before Use.
Inspect for distortion of components, and security of all nuts and bolts. If in doubt, do not use.
Have damaged parts repaired or replaced. If necessary, consult your CLARKE dealer.
Every 6 months
Oil all joints, linkages, the pump roller and front wheel hubs. Grease main Pivot.
NOTE: Lubrication and cleanliness is important as dirt, rust etc can cause a jerky action
which could damage internal components.
SAFETY PRECAUTIONS
Fig.1
Fig.2