Clarke CON200 Installation and operation manual

1
VARIABLE SPEED
JIG SAW
OPERATING & MAINTENANCE
INSTRUCTIONS
1107
Part No. 6460200
PAINT MIXER
MODEL No. CON200
Part No. 6462031
PAINT MIXER

2
Thank you for purchasing this CLARKE paint mixer.
Before attempting to use the paint mixer, please read this manual thoroughly
and follow the instructions carefully. In doing so you will ensure the safety of
yourself and that of others around you, and you can look forward to the paint
mixer giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
FEATURES
• Variable speed • Safety interlock
• Soft start
SPECIFICATIONS
Model number .......................................... CON200
Voltage ...................................................... 230V @ 50Hz
Power ......................................................... 1300W
No load Speed ......................................... 155-710 rpm
Paddle length ........................................... 585 mm
Tool holder ................................................. Female connection
Weight ........................................................ 6.4 kg
Sound Pressure (L
PA
) .................................. 88.3 dB (A)
Sound Power (L
WA
) .................................... 99.3dB (A)
Vibration .................................................... <2.5 m/s2
Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE
International reserve the right to change specifications at any time without prior notice.

3
GENERAL SAFETY PRECAUTIONS
WARNING:
As with all machinery, there are certain hazards involved with their
operation and use. Exercising respect and caution will considerably
lessen the risk of personal injury. However, if normal safety
precautions are overlooked or ignored, personal injury to the
operator or damage to property, may result.
1. ALWAYS Learn the machines applications, limitations and the specific potential
hazards peculiar to it. Read and become familiar with the entire operating manual.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment
of moving parts, breakage of parts, mountings, and any other
condition that may affect the machines’ operation. Any damage
should be properly repaired or the part replaced. If in doubt, DO
NOT use the machine. Consult your local dealer.
4. ALWAYS disconnect the tool/machine from the power supply
before servicing and when changing accessories.
5. ALWAYS wear safety goggles, manufactured to the latest European Safety
Standards. Everyday eyeglasses do not have impact resistant lenses, they are not
safety glasses.
6. ALWAYS keep work area clean. Cluttered areas and benches invite accidents.
7. ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux
should be provided. Ensure that lighting is positioned that
you will not be working in your own shadow.
8. ALWAYS keep children away. All visitors should be kept a
safe distance from the work area, especially whilst
operating the machine.
9. ALWAYS maintain machine in top condition. Keep tools/
machines clean for the best and safest performance.
Follow maintenance instructions.
10. ALWAYS handle with extreme care do not carry the tool/
machine by its’ electric cable, or yank the cable to disconnect
it from the power supply .
11. ALWAYS ensure the switch is off before plugging in to mains.
Avoid accidental starting.
12. ALWAYS concentrate on the job in hand, no matter how trivial it
may seem. Be aware that accidents are caused by
carelessness due to familiarity.
13. ALWAYS keep your proper footing and balance at all times don’t overreach. For
best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.
14. ALWAYS wear proper apparel. Loose clothing or
jewellery may get caught in moving parts. Wear
protective hair covering to contain long hair.
15. ALWAYS use recommended accessories. The use of
improper accessories could be hazardous.

4
GENERAL SAFETY PRECAUTIONS
16. ALWAYS remove plug from electrical outlet when adjusting,
changing parts, or working on the machine.
17. NEVER operate machine while under the influence of
drugs, alcohol or medication.
18. NEVER leave machine running unattended. Turn power off.
Do not leave the machine until it comes to a complete
stop.
19. NEVER force the machine. It will do a better and safer job at
the rate for which it was designed.
20. NEVER use power tools in damp or wet locations or expose
them to rain. Keep your work area well illuminated. Do not
use in explosive atmosphere (around paint fumes,
flammable liquids etc.). Avoid dangerous environments.
ADDITIONAL PRECAUTIONS FOR PAINT MIXERS
1. NEVER use third party mixing attachments. Replacement parts can be obtained
from you clarke dealer.
Additionally, please keep these instructions in a safe place for future reference.
When disposing of this product, ensure it is disposed of according to all local ordinances. It must
not be disposed of with general household waste.
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
We declare that this product complies to the following
standards/directives:
98/37/EC
Product Description: Paint Mixer
Model No: CON200
Date 10 - November - 2007
Signed:
Danny Kemp
Engineering Manager

5
ELECTRICAL CONNECTIONS
This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug,
for connection to a standard, domestic electrical supply. Should the plug
need changing at any time, ensure that a plug of identical specification is
used.
WARNING!
This appliance is double insulated, and the two wires in the mains lead should
be wired in accordance with the following colour code:
BLUE - NEUTRAL
BROWN - LIVE
• Connect the BLUE coloured wire to the plug terminal marked with a letter “N”
• Connect the BROWN coloured wire to the plug terminal marked with a letter “L”
If this appliance is fitted with a plug which is moulded on to the electric cable
(i.e. non-rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is
a danger of electric shock if it is subsequently inserted into a socket
outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the
correct replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local Clarke
dealer or most electrical stockists.
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps)
and this replacement must be ASTA approved to BS1362.
If in doubt, consult a qualified electrician. Do not attempt any electrical
repairs yourself.
CABLE EXTENSION
Always use an approved cable extension suitable for the power rating of this
tool (see specifications), the conductor size should also be at least the same
size as that on the machine, or larger. When using a cable reel, always unwind
the cable completely. If using tool outdoors, only use extension cables
intended for outdoor use.

6
PARTS IDENTIFICATION
1. Carbon brush cap
2. Torque setting selector
3. Tool holder
4. Safety Interlock
5. Trigger switch
6. Mains lead
7. Varible speed dial
8. Mixing blade
9. Spare carbon brushes
10. Spanners
11
2
3
4
5
6
7
8
9
10

7
BEFORE USE
Check the parts for damage before assembly, if any parts are damaged return
the unit to your Clarke dealer.
FITTING THE MIXING BLADE
WARNING!
Before removing, or installing the mixing blade, make sure that the
mains plug has been removed from the mains supply.
1. Screw the mixing blade into the tool
holder.
2. Use the two spanners supplied to
tighten the mixing blade as shown.
Tool holder

8
OPERATING
TORQUE SETTING
Move the torque setting selector to select
either setting 1(low torque) or 2 (high
torque).
VARIABLE SPEED
The variable speed selector is used to
control the speed of the paint mixer.
• The higher the number selected the
faster the mixing blade rotates.
SWITCHING ON AND OFF
1. Insert the mixing blade into the
material you want to mix.
2. Press and hold the Safety interlock,
then squeeze the trigger switch.
The paint mixer will slowly build up
speed.
3. To stop the paint mixer, release the
trigger switch.
WARNING!
The mixing blade will continue to run for a short period after the
trigger switch has been release. Wait fot it to stop before removing
the mixing blade from the material being mixed.
Variable speed
selector
Trigger
switch Safety
interlock
Torque setting selector

9
MAINTENANCE
CLEANING
WARNING!
Before performing any maintenance tasks make sure that the mains
plug has been removed from the mains supply.
• After use, clean the mixing blade and allow to dry.
• Keep the unit clean and free from oil and grease.
• Refer to your CLARKE dealer if internal maintenance is required.
MAINTAINANCE
With the exception of changing the carbon brushes, there are no other user servicable
parts on this paint mixer.
How to change the Carbon Brushes
1. Remove the brush cap using a flat bladed screwdriver.
2. Remove the old carbon brush and replace it with a new one (a spare
carbon brush is supplied).
3. Repeat on the other side of the motor.
Brush cap
Carbon
brush

10
PARTS DIAGRAM

11
PARTS LIST
metI rebmuNtraP noitpircseD metI rebmuNtraP noitpircseD
1elbaliavAtoNtloB33elbaliavAtoNrehsaW
220002NOCWRrevocdnE43elbaliavAtoNgniraeB
330002NOCWRrevocydoB53elbaliavAtoNpilcr
iC
4elbaliavAtoNetalpemaN63elbaliavAtoNgniraeB
5elbaliavAtoNhsuB7373002NOCWReldnipS
6elbaliavAtoNgnisuohhsuB83elbaliav
AtoNyeK
7elbaliavAtoNpacdnE93elbaliavAtoNrehsaW
8elbaliavAtoNteksaG04elbaliavAtoNrehsaW
9elbaliavAtoNgniraeB14elbaliavA
toNraeG
01elbaliavAtoNrehsaW24elbaliavAtoNrehsaW
11elbaliavAtoNdleiF34elbaliavAtoNeldnipS/raeG
21elbaliavAtoNrehsaW44el
baliavAtoNrehsaW
31elbaliavAtoNtloB54elbaliavAtoNrehsaW
4141002NOCWRerutamrA64elbaliavAtoNevilO
51elbaliavAtoNrepilaC7
4elbaliavAtoNrehsaW
61elbaliavAtoNgniraeB84elbaliavAtoNraeG
7171002NOCWRreppueldnaH94elbaliavAtoNeldnipS
8181002NOCWRd
raobtiucriC05elbaliavAtoNrehsaW
91elbaliavAtoNremmorG15elbaliavAtoNevilO
0202002NOCWRroticapaC2525002NOCWRpacesacrae
G
1212002NOCWRhctiwsffO/nO35elbaliavAtoNtloB
2222002NOCWRroticapaC45elbaliavAtoNrehsaW
32elbaliavAtoNtloB55elbaliavAto
NrehsaW
42elbaliavAtoNpirgeroC6565002NOCWRhctiwS
5252002NOCWRrewoleldnaH75elbaliavAtoNlarreF
62elbaliavAtoNtlob8585002N
OCWResacraeG
7272002NOCWRelbacsniaM95elbaliavAtoNgnirpS
8282002NOCWRgulpsniaM0606002NOCWRhctiwS
92elbaliavAtoNevilO16el
baliavAtoNtloB
03elbaliavAtoNrehsaW26elbaliavAtoNrennapS
13elbaliavAtoNpilcriC3636002NOCWRelddaPgnixiM
23elbaliavAto
NraeG
PARTS & SERVICE
For Spare Parts and Service, please contact your nearest dealer, or CLARKE International,
on one of the following numbers.
PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]