Clarke CONTRACTOR CCM134L Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
GC0514
CEMENT MIXER
MODEL NO: CCM134L
PART NO: 3400862

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INTRODUCTION
Thank you for purchasing this CLARKE Cement Mixer.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.
SPECIFICATION
Max Drum capacity 134 Litre
Max Mixing Capacity 100 Litre
Drum Speed 23 rpm
Weight 60 kg
Dimensions: Length x Width x Height 1380 x 1100 x 620 mm
Power Cable Length 3 m
IP Rating IP44
Sound Pressure 74.3 dB(A)
Sound Power Measured 90.0 dB LWA
Sound Power Guaranteed 90.0 dB LWA

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GENERAL SAFETY PRECAUTIONS
1. Always keep the work area clean and well lit. Floors should always be kept
clear. Cluttered or dark areas invite accidents.
2. Always keep children and bystanders away while operating a power tool.
Distractions can cause loss of control.
3. Always stay alert & do not use a machine while you are tired or under the
influence of medication or alcohol.
4. Always wear suitable protective clothing and eye protection including
industrial gloves, ear defenders & approved impact resistant safety glasses.
(Eye glasses are NOT safety glasses). Wear a dust mask if handling cement
dust.
5. Never over-reach. Keep your proper footing and balance at all times to
enable better control of the machine in unexpected situations.
6. Never stand on the machine. Injury could occur from a fall.
7. Always store machines out of reach of children.
8. Always read and become familiar with the entire operating manual.
9. Never allow persons unfamiliar with this manual to operate this machine.
10. Always maintain the machine with care and keep it clean for best / safest
performance.
11. Never use this machine if any part is damaged. Have it inspected and
repaired by a competent technician.
12. Never modify this machine in any way. Use it only for the purpose for which
it is designed.
13. Always ensure the electrical cable is fully protected and there is no danger
of damage from equipment or materials. Always Inspect the cable before
use and replace if any damage is apparent.
14. Avoid inhaling cement dust while loading the mixer. Avoid contact with
cement or any mixing additives being used. Wear gloves/face mask if
necessary.
15. Always disconnect the machine from the power supply when not in use,
and before carrying out any maintenance.
16. Never leave the machine running unattended or leave the machine until it
comes to a complete stop.
17. Always keep your hands well clear of the rotating drum at all times. NEVER
put your hands inside the drum when the machine is switched on.

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18. Never put any tools or other objects in or around the drum while it is
rotating.
19. Never wear jewellery or loose clothing that could be snagged by any part
of the rotating drum.
20. Never load the drum when the machine is switched off. Always switch on
and ensure the drum is rotating before loading.
21. Do not operate this machine on a steep gradient. Always stand the mixer
on firm, level ground where it cannot tip over.
22. Always switch off and disconnect from the power supply before moving
the machine around the work site.
23. Never use the mixer if the power cable or other important parts of the
machine are damaged.
24. If an extension cable is used, the cable and plug must be of watertight
construction. Inadequate extension cables can be dangerous.
SAFETY SYMBOLS
The following symbols are shown on the product or it’s packaging.
Read instruction
manual before use
CE Mark
Class 2 Double
Insulated
Falls within Waste
Electrical Equipment
(WEEE) Directive
Wear Gloves Wear eye protection
Wear protective
footwear
Wear protective head
wear
Sound Power Rating
label

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
• The wire which is coloured Blue must be connected to the terminal which is
marked Nor coloured Black.
•The wire which is coloured Brown must be connected to the terminal which is
marked Lor coloured Red.
WE STRONGLY RECOMMEND THAT THIS MACHINE IS CONNECTED TO THE MAINS
SUPPLY VIA A RESIDUAL CURRENT DEVICE (RCD).
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
This symbol indicates that this is a class II product and does not
require an earth connection.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE
Plug must be BS1363/A approved.
Always fit a 3 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)

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UNPACKING & PRE-ASSEMBLY CHECK
Remove all components from the packing case and lay them out so that they
can be identified and checked for any possible damage during transit. Should
any component be found to be damaged or missing, please contact your
CLARKE dealer immediately. Check the components against the following list.
1. Main Frame 7. 2 x Handlebars
2. 4 x Stand Legs 8. 2 x Wheels
3. 1 x Drum assembly c/w mixing blades 9. 1 x Fixings Kit
4. 1 x Tie bar 10. 1 x Motor/gearbox assembly
5. 2 x Rear Stands 11. 1 x Combination Spanner
6. 1 x Stand Connector 12. 1 x Stand tilt/swivel unit

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ASSEMBLY
1. Bolt the rear supports to the main
frame using the first pair of nuts &
bolts supplied.
• Do not fully tighten at this
stage.
2. Insert the left and right handlebars
into the main frame brackets.
3. Connect the tie bar to the two
handlebars and secure tie bar
with nuts/washers supplied.
4. Bolt the handlebars to the main
frame using the second pair of
bolts/washers/dome nuts
supplied.
5. Tighten all fastenings using the
spanner supplied.
6. Tip the assembly over so that it
stand on the handles and rear
supports.
7. Slide the wheels onto the axles
and secure by driving in the wheel
bungs supplied using a hammer or
mallet.

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8. Attach the motor and gearbox
assembly to the main frame, by
passing the four studs through
their holes in the main frame,
(ensuring the on/off switch
assembly is at the top, with the
machine the correct way up) and
secure with nuts and washers from
the fixing kit.
9. Tighten all the nuts fully.
10. Mount the mixing drum assembly
onto the gearbox shaft by
screwing it onto the thread of the
gearbox drive shaft.
• An assistant may be helpful in
doing this.
11. Check all components including
nuts, bolts and pins are secure.
12. Assemble the stand by sliding the
locating pins through the stand
connector and each pair of legs.
Fasten in place with the short R-
clips provided.
• Locate the Tilt/Swivel unit onto
the stand and secure with the
bolt provided. Do not over-
tighten as this needs to move
freely.
• The assistance of another person will be required to do this.
CAUTION: OWING TO THE WEIGHT OF THE MACHINE, TWO PEOPLE WILL
BE REQUIRED TO LIFT THE MIXER UPRIGHT.

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13. With the machine laying on the
handlebars and rear supports,
insert the slot in the Stand/Swivel
unit over the axle and secure with
the two pins and R-clips provided.
14. With assistance, lift the complete
assembly to the upright position.

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OPERATION
1. Switch the machine on by
pressing the green (I) switch on
the motor. Stop by pressing the
red (O) switch.
2. Introduce water first, to prevent
the mixer from clogging.
3. Add cement as required.
4. Add aggregate etc.
• Do not load the drum when the
machine is switched off. Always set the machine running before
filling.
• Do not stop and start the mixer while there is a heavy weight of
material inside the drum as the extra strain could be harmfull to the
motor and gearbox.
• Keep the drum rotating while emptying the mixture.
5. When emptying, grip both
handles firmly and tip the mixer
forward.
6. Lock it in the forward position by
engaging the axle clip shown.
• Only discharge the mixer when
a suitable recepticle for the
material is in position.
• Do not operate this machine
on a steep gradient. Always
stand the mixer on firm, level ground where it cannot tip over.
• Always keep water well away from the motor and other electrical
components.
It is essential that the mixer is kept clean. Dried cement inside the drum will be
very difficult to remove. For the mixer to perform at its best it must be
thoroughly cleaned after every use.
WARNING: REMEMBER, THE CENTRE OF GRAVITY OF THE LOADED
MIXER MAY PRESENT A HAZARD WHEN OPERATING ON UNEVEN
GROUND.

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CARE AND MAINTENANCE
BEFORE STARTING WORK
Inspect the power cable and ensure it is free from damage and is not in
danger of being damaged by vehicles, equipment or other operations taking
place on the work site.
AFTER USE
It is essential that the machine is hosed down thoroughly with clean water,
being sure to remove all traces of cement mix especially from around the
mixing blades, Take care to prevent water from entering the motor housing
and if necessary, wrap a polythene sheet or bag over it during cleaning.
PERIODICALLY
After extensive use, inspect the paintwork and remove any rust that may be
apparent before touching up where necessary with a rust resistant paint.
STORAGE
The stand components can be stored separately after removing the short R-
clips and separating the legs from the stand connector. Store the pins and
clips in their usual holes in the stand connector.
The wheels can still be used for mobility. Always store the mixer in a dry place
out of reach of children.
Through the purchase of this product, the customer is taking on the
obligation to deal with the Waste Electrical/Electronic Equipment
(WEEE) in accordance with the WEEE regulations in relation to the
treatment, recycling/recovery and environmentally sound disposal
of WEEE.
If disposing of this product or any broken parts, do not dispose of with general
waste. It must be disposed of according to the laws governing Waste
Electrical and Electronic equipment at a recognized disposal facility.
CAUTION: OWING TO THE WEIGHT OF THE MACHINE, TWO PEOPLE WILL
BE REQUIRED TO LAY THE MIXER DOWN AND REMOVE IT FROM THE
STAND.

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PARTS DIAGRAM

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PARTS LIST
ID DESCRIPTION ID DESCRIPTION
1 Mixing Drum 15 Stand
2 Nut M12 16 Axle Pin
3 Washer 12 dia 17 Pin
4 Screw M12 x 21 18 Motor & Gearbox Assembly
5 Mixing Paddle 19 Bolt M10 x 75
6 Wheel Bungs 20 Washer
7 Wheel /tyre 2.75 x 10 21 Rear Stand
8 Chassis 22 Handle
9 R-Clip (small) 23 Cover Nut
10 Lock Pins 24 Handle Grip
11 Lock Pin 25 Reinforcing Pole
12 Bolt M12 x 25 26 Tube Plug
13 R-Clip 27 Washer 6 dia
14 Stand Connector 28 Nut M6
29 Spanner

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DECLARATION OF CONFORMITY

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DECLARATION OF CONFORMITY