Clarke Strong-Arm CES340 User manual

USER INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1018 Issue 3
ENGINE STAND
MODEL NO: CES340
PART NO: 7610124

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or Servi[email protected]
INTRODUCTION
Thank you for purchasing this CLARKE Engine Stand.
Before attempting to operate the product, it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you
will ensure the safety of yourself and that of others around you, and you can
also look forward to the stand giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
TECHNICAL SPECIFICATIONS
Max Capacity 340 kg (0.34 Tonne)
Net Weight 18 kg
Dimensions L x W x H 800 x 760 x 900

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SAFETY PRECAUTIONS
1. Do not allow personnel to use the stand unless they have read these safety
precautions.
2. Never tamper with the product or modify it in any way, as this could prove
to be dangerous and will invalidate the guarantee. Only use the product
for the purpose for which it is intended.
3. Ensure that the stand is in good working order. Have any damaged parts
repaired or replaced immediately. Use genuine Clarke parts only. The use
of unauthorised parts may be dangerous and invalidate the guarantee.
4. Do not use the stand if it is damaged.
5. Use the stand in a suitable, well lit work area.
6. Keep the work area clean and tidy and free from unrelated items.
7. Do not use the stand when you are tired or under the influence of alcohol,
drugs or intoxicating medication.
8. Use the stand on level and solid ground, preferably concrete. Avoid soft/
unmade ground as the castors may sink in.
9. Ensure all bystanders keep at a safe distance whilst the stand is in use.
10. Do not work underneath an engine mounted on the stand.
11. Never climb on, or attempt to ride on the stand.
12. Take care not to trap your fingers in the adjustable parts of the stand.
13. Due to the weight of the loaded stand, the help of an assistant will be
beneficial when moving the stand around.
14. Never attempt to move a loaded engine stand across a floor having
cracks, pebbles, or other obstacles which might impede its movement.
15. The components of this engine stand are designed to withstand the rated
capacity. Do not substitute any other components or exceed the rated
capacity of the stand.
16. To move a loaded stand, push it from the load side. DO NOT move the
stand from the handle end and never pull the stand towards yourself.
17. Always ensure the engine is properly bolted to the stand.
18. Do not over-reach. Keep your proper footing and balance at all times.
19. Safety equipment such as gloves and non-skid shoes will reduce personal
injuries.
20. Failure to heed these warnings may result in damage to the equipment, or
serious personal injury.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or Servi[email protected]
UNPACKING
CONTENTS
Unpack the components on a clean flat area of hard standing, and ensure
that all parts are present according to the packing list, as follows:
Visually inspect all components to ensure that no damage was suffered in
transit. Any deficiencies should be reported to your CLARKE dealer
immediately.
TOOLS REQUIRED
• Open or ratchet ring spanner (19 mm) or an adjustable wrench.
1 1 x Support column 6 1 x Engine mounting plate
2 1 x Rear cross-member 7 1 x Mounting plate handle
3 1 x Front leg 8 4 x Engine mounting arms
4 1 x Castor with brake 9 1 x Fixings kit including nuts,
bolts, washers and locating
pin.
5 2 x Rear wheels

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ASSEMBLY
IMPORTANT: Due to the weight of the components, we recommend that you
get assistance during assembly.
1. Slide the front leg into the socket
at the base of the main support
column and sit together on the
rear cross member. Use the 70mm
bolt, washers & nut to connect all
three items together.
• Check that the leg and cross
member are at right angles using a
set square before tightening the
bolt fully.
2. Fit the rear wheels to each stub axle on the rear cross-member and secure
them with a flat washer and split pin.
3. Attach the castor to the front leg,
using the nut, flat washer and
spring washer.
4. Fit the engine mounting plate to
the column & secure with the pin.
5. Loosely attach the engine
mounting arms to the mounting
plate with 60mm bolts, nuts, and
washers.
6. Pass the handle through the hole
in the spindle of the mounting plate.
MOUNTING THE ENGINE TO THE STAND
1. The mounting plate has four adjustable mounting arms with long bolt holes.
This is where the engine will mount to the mounting plate, using suitable
bolts which are compatible with the threaded holes in the engine block.
2. If the bellhousing bolts are too short, obtain bolts that have the same
diameter and thread pitch. Ideally, the bolts must be long enough to go
through the mounting plate arms and go at least one inch into the engine
block.
3. Lift the engine with your engine hoist and move it towards the stand.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or Servi[email protected]
4. Remove the locating pin, then remove the mounting plate assembly from
the engine stand.
5. Using compatible bolts, pass them
through the mounting arms and
bolt them to the engine where the
transmission was mounted to the
block. Mount two arms low down
on the engine and bolt the other
two as high as possible.
6. Adjust the arms on the engine
stand mounts so that the centre of
the mounting plate is aligned with
the centre of the engine
crankshaft. By doing this you can
ensure that the engine is
balanced on the stand. Tighten
the bolts securely.
7. Lower the engine until the
pivoting center is at the same
level as the engine stand. Slide
the pivoting centre of the mount
into the engine stand. Replace
the locating pin to secure the
mounting.
8. Slowly lower the engine hoist so
that the engine stand starts to support the weight of the engine. Double-
check all fasteners and be sure that the engine stand is locked in place.
9. Once you are confident that the stand is supporting the weight of the
engine, disconnect the hoist. Now that the engine is mounted to the stand
it can be rotated around to access all sides of the engine. Use the locking
pin to lock the engine at one of four different working angles.
MAINTENANCE
1. Always visually inspect the stand before use, to ensure that all parts are
correctly located and secure. Check for cracks, deformation or other signs
of damage and check the castors for damage. Do not use the stand
unless it is totally sound.
2. Check castors to ensure they move freely without undue wear to their
pivots, and that the wheels are not cracked or damaged.
3. Remove any rust or corrosion and repaint for protection.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
PARTS DIAGRAM
PART NO DESCRIPTION PART NO DESCRIPTION
1 Column 11 Bolt (M14 x 60)
2 Front Leg 12 Spring Washer M14
3 Cross-member 13 Flat Washer
4 Bolt (M10 x 70) 14 Hex Nut
5 Washer flat M10 15 Castor with brake
6 Hex Nut (M10) 16 Rear Wheel
7 Spring Washer M10 17 Flat Washer
8 Engine Mounting Plate 18 Spring Pin
9 Locking Pin 19 Handle
10 Engine Mounting Arm