Clarke CTS15 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS1116
10” TABLE SAW
MODEL NO: CTS15
PART NO: 6500747

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INTRODUCTION
Thank you for purchasing this CLARKE product. The table saw has been
designed to perform the sawing operation of ripping, cross-cutting, bevelling
and mitering wood and wood products.
This unit is designed for use with a 254 mm blade.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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CONTENTS
The following items should be supplied in the carton. If any parts are missing,
do not operate your table saw until the missing parts are obtained.
SAFETY SYMBOLS
1 x Table Saw 1 x Mitre Guide Assembly
1 x R/H Extension Table Assembly 1 x Fixings Pack and Tools
1 x L/H Extension Table Assembly 1 x Open Ended spanner (blade fixing)
1 x Rear Table Extension 1 x Stand Kit Fixings
1 x Push stick 2 x Long Table Supports +Fixings
1 x Top Guard 2 x Rear Leg Supports
1 x Parallel Guide Fence 4 x Polymer Feet
1 x Dust Extraction Hose 1 x Blade
Read this
instruction booklet
carefully before
positioning,
operating or
adjusting the
table saw.
Wear ear
protection.
Wear eye
protection.
Wear a dust mask
that is specially
designed to filter
microscopic
particles.
Keep bystanders
away.

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SAFETY WARNINGS
PERMITTED USAGE
The table saw is constructed
exclusively for the sawing of wood.
The appropriate saw blade should be
fitted according to the cut type and
the wood type (solid wood,
chipboard or plywood).
• Read and understand the entire
owner's manual before attempting
assembly or operation.
• Read and understand the
warnings posted on the machine
and in this manual. Failure to
comply with all of these warnings
may cause serious injury.
HEALTH
When drilling, sanding, sawing or
grinding, dust particles will be
produced. In some instances this dust
can be harmful (e.g. lead from old
gloss paint, arsenic and chromium
from chemically treated lumber).
To reduce the risk you should:
• Work in a well-ventilated area.
• Work with approved safety
equipment, such as dust masks
that are specially designed to filter
microscopic particles.
GENERAL
1. Do not expose the tool to rain.
2. Do not use the tool in damp or wet
conditions.
3. Keep the work area well lit.
4. Do not use the tool in the presence
of flammable liquids and gases.
5. Remove loose items and
unnecessary work pieces from the
area before starting the machine.
6. Clean out sawdust from the interior
of the saw to prevent a potential
fire hazard, attach a vacuum
cleaner to the dust port for
additional sawdust removal.
7. Wear ear protectors (plugs or
muffs) during extended periods of
operation.
8. Wear safety glasses. Everyday
eyeglasses are not suitable as
safety glasses.
9. Wear a dust mask when sawing
wood.
10. Never wear gloves during
operation.
11. Before operating this table saw,
remove neck tie, rings, watches
and other jewellery, and roll
sleeves up past the elbows.
Remove all loose clothing and
confine long hair. Non-slip
footwear or anti-skid floor strips are
recommended.
12. Make sure that the machine stands
stable on firm ground.
CAUTION: DO NOT LET FAMILIARITY WITH YOUR TABLE SAW MAKE YOU
CARELESS. REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO CAUSE SEVERE INJURY.

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13. Before use, carefully check the tool
and mains cable for damage or
any other condition that may
affect its operation. Do not use the
tool if any part is damaged or
defective.
14. Do not use the tool if the switch
does not turn it on and off.
15. Remove adjusting keys and
wrenches. Form the habit of
checking to see that keys and
adjusting wrenches are removed
from the tool before turning it on.
16. Use the right tool - Do not force
small tools to do the job of a heavy
duty tool. It will do the job better
and safer at the rate for which it
was intended. Do not use tools for
purposes not intended; for
example do not use table saws to
cut tree limbs or logs.
17. Do not overreach - Keep proper
footing and balance at all times.
18. Connect table saws to a dust-
collecting device when sawing
wood.
19. The use of any accessory or
attachment other than one
recommended in this instruction
manual may present a risk of
personal injury.
20. Guard against electric shock -
Avoid body contact with earthed
or grounded surfaces (e.g. pipes,
radiators, ranges, refrigerators).
21. Extension cables - Before use,
inspect the extension cable and
replace if damaged. When using
the tool outdoors, only use
extension cables intended for
outdoor use and marked
accordingly.
22. Avoid unintentional starting. Make
sure the switch is in the OFF position
before connecting the machine to
the power supply.
23. Don't abuse the cable. Never yank
the cable to disconnect it from the
mains supply. Keep the cable
away from heat, oil, water and
sharp edges.
24. This table saw is designed and
intended for use by properly
trained and experienced
personnel only. If you are not
familiar with the proper and safe
operation of a table saw, do not
use until proper training and
knowledge have been obtained.
25. Stay alert, watch what you are
doing. Use common sense. Do not
operate the tool when you are
tired.
26. Do not operate this machine while
tired or under the influence of
drugs, alcohol or any medication.
27. Keep hands out of the line of saw
blade.
28. Maintain a balanced stance at all
times so that you do not fall on to
the blade or other moving parts.
Do not overreach or use excessive
force to perform any machine
operation.
29. Use push-sticks or push blocks to
feed the workpiece past the saw
blade. Keep your hands and
fingers well away from the blade.
30. The push-stick should always be
stored with the machine when not
in use.
31. Pay particular attention to
instructions on reducing risk of
kickback.

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32. NEVER perform any operation
freehand, which means using only
your hands to support or guide the
workpiece. Always use either the
fence or the mitre gauge to
position and guide the work.
33. Give your work undivided
attention. Looking around,
carrying on a conversation and
“horse-play” are careless acts that
can result in serious injury.
34. Replace the warning labels if they
become obscured or removed.
35. When not in use, tools must be
stored in a dry place and locked
up securely, out of reach of
children.
36. Turn off and unplug the machine
before cleaning. Use a brush or
compressed air to remove chips or
debris — do not use your hands.
37. Disconnect the saw from the mains
supply before changing blades or
carrying out maintenance.
38. Keep cutting tools sharp and clean
for better and safer performance.
Inspect power cords periodically
and if damaged have them
repaired.
39. Repairs should only be carried out
by qualified persons using original
spare parts, otherwise this may
result in considerable danger to
the user.
40. Keep handles dry, clean and free
from oil and grease.
41. Unplug the tool - Switch off and
wait for the blade to come to a
complete standstill before leaving
it unattended.
42. Never use solvents to clean plastic
parts. Solvents could possibly
dissolve or otherwise damage the
material. A soft damp cloth should
be used to clean plastic parts.
ADDITIONAL SAFETY RULES FOR
TABLE SAWS
• The thickness of the saw blade
must be greater then the thickness
of the riving knife.
• Do not stand on top of the unit.
• During transportation make sure
that the upper part of the saw
blade is covered, e.g. by the
guard.
• Do not use the guard for handling
or transportation.
• Check that the workpiece is
properly supported. Always
provide additional support for long
workpieces.
• Do not exert side pressure on the
saw blade.
• Make sure that the blade rotates in
the correct direction and that the
teeth are pointing to the front of
the table saw.
• Do not attempt to operate on
anything but the designated
voltage.
• Do not apply lubricants to the
blade when it is running.
WARNING: FREEHAND CUTTING
IS THE MAJOR CAUSE OF
KICKBACK AND FINGER/HAND
AMPUTATIONS.

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• NEVER reach around or over the
saw blade. NEVER reach for a
workpiece until the saw blade has
completely stopped.
• Make sure that the blade and
flanges are clean and the
recessed sides of the collar are
against the blade. Tighten the
arbor nut securely.
• Keep the saw blade sharp and
properly set.
• Make sure that the riving knife is
adjusted to the correct distance
from the blade.
• Never operate the saw without the
guards in place.
• Do not use abrasive discs or
diamond cutting wheels.
• Rebating, slotting or grooving is not
allowed.
• Do not use a moulding head cutter
with this saw.
• Remove the rip fence when
crosscutting. Never use the rip
fence as a cut-off gauge when
crosscutting.
• Knock out any loose knots from the
workpiece before you begin to
cut.
• Provide adequate support to the
rear and the sides of the saw table
for long or wide workpieces.
• Never leave the machine running
unattended. Turn the power off
and do not leave the machine
until it comes to a complete stop.
• Before using the tool on an actual
workpiece, let it run for a while.
Watch for vibration or wobbling
that could indicate poor
installation or a poorly balanced
blade.
• Always hold work firmly against the
mitre gauge or rip fence.
• NEVER stand or have any part of
your body in line with the path of
the saw blade. keep your hands
out of the saw blade path.
• Feed work into the blade against
the direction of rotation only.
• NEVER attempt to free a stalled
saw blade without first turning the
saw off. Turn the power switch off
immediately to prevent motor
damage.
• Avoid awkward operations and
hand positions where a sudden slip
could cause your hand to move
into the saw blade.
• Avoid abrupt, fast feeding. Feed as
slowly as possible when cutting
hard workpieces. Do not bend or
twist the workpiece while feeding.
If you stall or jam the blade in the
workpiece, turn the table saw off
immediately. Unplug the table
saw. Then clear the jam.
• NEVER remove cut-off pieces near
the blade or touch the blade
guard while the blade is running.
SAW BLADES
1. The maximum speed of the saw
blade must always be equal to or
greater than the no-load speed of
the table saw as specified on the
rating plate.
2. Do not use saw blades which are
damaged or deformed.

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3. Only use saw blades
recommended by the
manufacturer and which are the
exact bore and diameter required
for this machine. Do not use any
spacers to make a blade fit onto
the spindle. Use only the blades
specified in this manual, which
comply with EN 847-1.
4. Clean the spindle, flanges
(especially the installing surface)
and hex nut before installing the
blade. Poor installation may cause
vibration/wobbling or slippage of
the blade.
5. Take care that the selection of the
saw blade is suitable for the
material to be cut.
6. Make sure the blade is not
contacting the riving knife or
workpiece before the switch is
turned on.
7. Wear gloves when handling saw
blades and rough material. Saw
blades shall be carried in a holder
whenever practicable.
KICKBACK
Kickback is a sudden reaction to a
pinched, bound or misaligned saw
blade, it causes the workpiece to be
ejected from the tool back towards
the operator. Kickbacks can lead to
serious personal injury.
You can avoid kickbacks by:
a. keeping the blade sharp,
b. keeping the rip fence parallel to
the blade,
c. keeping the riving knife and
blade guard in place and
operating properly,
d. by not releasing the workpiece
until you have pushed it all the
way past the blade,
e. not ripping a workpiece that is
twisted or warped or does not
have a straight edge to guide
along the fence.
If you do not have a clear
understanding of kickback and how it
occurs, DO NOT operate this table
saw!
REMAINING HAZARDS
The machine has been built in
accordance with recognized safety
rules. Some remaining hazards may still
exist.
• The rotating saw blade can cause
injuries to fingers and hands if the
work piece is incorrectly fed.
• Thrown work pieces can lead to
injury if the work piece is not
properly secured or fed, such as
working without a limit stop.
• Noise can be a health hazard. The
permitted noise level is exceeded
when working. Be sure to wear
personal protective equipment
such as ear protection.
• Defective saw blades can cause
injuries. Regularly inspect the
structural integrity of saw blades.
• The use of incorrect or damaged
mains cables can lead to injuries
caused by electricity.
• Remaining hazards can be
minimized by following the
instructions in the operating
manual.

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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through
an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.
If the colours of the wires in the power cable do not agree with the markings on
the plug.
• The BLUE wire must be
connected to the terminal
which is marked N or
coloured black.
• The BROWN wire must be
connected to the terminal
which is marked L or
coloured red.
• The YELLOW AND GREEN
wire must be connected
to the terminal which is
marked E or or
coloured green.
We strongly recommend that this machine is connected to the mains supply
through a Residual Current Device (RCD)
If you are not sure, consult a qualified electrician. DO NOT try to do any repairs.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue) Live
(Brown)
Earth
(Green and a 13 Amp
the cable is firmly held by the clamp
fuse.
Yellow)

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PART IDENTIFICATION
1 Left Side Table Extension 10 Parallel Fence
2 Mitre Fence 11 Parallel Fence Locking Handle
3 Blade Guard 12 Blade Angle Scale
4 Riving Knife 13 Blade Angle Pointer
5 Rear Table Extension 14 Overload Protection Indicator
6 Extractor Hose 15 On/Off Switch
7 Right Side Table Extension 16 Blade Height Adjusting Handle
8 Support Brace 17 Bevel Lock
9 Push Stick 18 Table Insert

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ASSEMBLY
• Unpack and check for damage which may have occurred in transit.
ASSEMBLE THE STAND AND MOUNT THE TABLE SAW
1. The following parts make up the
stand.
• 2 x Cross member (A)
• 2 x Cross member (a)
• 2 x Cross member (B)
• 2 x Cross member (b)
•2xFrontLegs
•2xRearLegs
• 2 x Rear Stabilisers
• 4 x Rubber Feet
2. Make up two side frames as
shown.
• The rear legs have holes pre-
drilled for the rear stabiliser.
• Secure using the bolts, washers,
spring washers and nuts
provided (hand tight only at
this stage).
3. Fit the rubber feet.
4. Join the two frames together
using the cross members (A + a)
shown.
• Secure using the bolts, washers,
spring washers and nuts
provided (hand tight only at
this stage).

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ATTACH THE TABLE SAW TO THE STAND
1. With assistance, place the table
saw onto the completed stand
and secure from below using the
8 bolts (with integral washers)
supplied.
2. Tighten all the bolts on the stand
securely.
NOTE: MAKE SURE ALL FIXINGS ARE
SECURELY TIGHTENED AND THE
TABLE SAW IS COMPLETELY
STABLE AND SECURE BEFORE USE.
FIT THE EXTENSION TABLES
1. Loosen the bolts shown on the
rear of the table saw.
2. Slide the rear extension table over
the bolts.
3. Retighten the bolts.
4. Fit the two smaller braces as
shown.
• When fitting, make sure that
the end of the brace is fitted
behind the lip on the extension
table.
5. The two side extensions are fitted
in the same way.

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FITTING THE BLADE GUARD
1. Turn the blade height adjusting
handle anti-clockwise to raise the
blade fully.
2. Mount the blade guard on the
riving knife as shown.
3. Use the securing bolt to secure
the blade guard.
• Do not overtighten - the blade
guard must be able to rise and
fall freely.
4. Remove the saw blade guard in
reverse order.
The guard must always be lowered over the workpiece before you begin to
cut.
WARNING: REMOVE THE PLUG FROM THE MAINS SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT, SERVICING OR MAINTENANCE

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FITTING THE DUST EXTRACTION HOSE
1. Fit the hose to the top of the
blade guard.
2. Fit the hose to the dust outlet as
shown.
3. Always use a dust extracting
device.
• The workplace should also be
well ventilated.
• The dust extraction port has an
inner diameter of 35 mm and
an outer diameter of 40 mm.
RECOMMENDED DUST EXTRACTING DEVICE
The Clarke CWVE1 Vacuum Extractor
is an ideal companion product for
your CTS15 Table saw and is available
at your local Clarke dealer (part
number 6471168).

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ADJUSTMENTS
After every new adjustment, we recommend you to make a trial cut in order
to check the new settings.
PARALLEL FENCE
CUTTING WIDTH
The parallel fence can be mounted on either side of the saw table. If you
change the side, you will need to attach the parallel fence to the other side of
the holder.
1. Slide the parallel fence into the
guide rail of the saw table.
2. Use the scale on the guide rail to
set the parallel fence the required
distance from the blade.
3. Lock the parallel fence in the
required position by pressing
down on the lever.
FENCE HEIGHT
The parallel fence has two different guide faces.
• For thick material you should use the high side of the parallel fence.
• For thin material you should use the low side of the parallel fence.
To change the parallel fence from
one to the other you have to:
1. Loosen the two wingnuts.
2. Remove the parallel fence from
the holder.
3. Remount the parallel fence onto
the holder by sliding the securing
bolt heads on the holder into the
relevant mounting slot in the
parallel fence.
4. Retighten the two wingnuts.

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MITRE GAUGE
1. Insert the guide bar into one end
of the groove on the table.
2. Loosen the locking knob by
twisting it counterclockwise.
3. Rotate the gauge to the angle
you want.
4. Retighten the locking knob.
SETTING BLADE HEIGHT
Turn the blade height adjusting
handle to set the blade to the
required height.
• Anti-clockwise to raise the
blade.
• Clockwise to lower the blade.
SETTING THE BLADE ANGLE
1. Release the bevel lock by pulling
the lever outwards.
2. Grasp the blade height
adjustment wheel and move it so
that the pointer is aligned with the
required angle shown on the
scale.
3. Lock the blade at the desired
angle by pressing the bevel lock
against the table saw.

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OPERATION
ON/OFF SWITCH
1. To turn the saw on, press the
green start button “I”.
• Wait for the blade to reach its
maximum speed before
commencing with the cut.
2. To turn the saw off, press the red
stop button “0”.
NOTE: The blade will spin for several
seconds after the machine is
switched off.
MOTOR BRAKE
The motor is fitted with a brake which should stop the saw blade in under 10
seconds.
If this time is exceeded, the brake must be repaired by an authorised service
centre.
A saw with a defective brake must not be used.
CAUTION: BEFORE STARTING THE SAW ALWAYS CHECK THE FOLLOWING
POINTS:
1. Is the saw blade firmly tightened?
2. Are all the locking levers firmly locked?
3. Is the riving knife aligned with the saw blade?
4. Is the blade guard fitted?
5. Make sure that the fences are not touching the saw blade.
6. Can the blade rotate freely?
7. Are there any wood pieces jammed between the blade and the
table insert?
8. Have all loose workpieces been removed from the table saw?
9. Have all the setting tools been removed?
10. Wear protective goggles, ear protection and dust mask.

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OVERLOAD RESET BUTTON
This table saw has a thermal overload
protection device.
If the saw gets too hot, the thermal
overload device cuts the power
which prevents damage to the
motor.
If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button
located just below the Start (I) button
If you start the saw and the overload cutout operates again, disconnect from
the power supply and have your table saw examined by a qualified service
agent.
CUTTING TIPS
RIPPING CUTS
Ripping is when you use the saw to cut along the grain of the wood.
The parallel fence must always be used when making ripping cuts.
1. Press one edge of the workpiece
against the parallel fence while
the flat side lies on the saw table.
• The blade guard must always
be lowered over the workpiece
and blade.
• When you make a ripping cut,
never stand in line with the
blade.
2. Set the parallel fence in
accordance with the workpiece height and the desired width.
3. Switch on the saw.
4. Place your hands (with fingers closed) flat on the workpiece and push the
workpiece along the parallel fence towards the blade.
5. Guide at the side with your left or right hand (depending on the position of
the parallel fence) only as far as the front edge of the guard hood.

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6. Always push the workpiece through to the end of the riving knife using a
push stick.
7. Do not remove the offcut piece until the blade has stopped spinning.
8. Secure long workpieces against falling off at the end of the cut (e.g. with a
roller stand etc.).
CUTTING NARROW WORKPIECES
Always use a push stick when the
workpiece is smaller then 120 mm in
width.
When not in use, place the push stick
in its storage clip on the side of the
saw.
Replace a worn or damaged push
stick immediately.
BEVEL CUTS
Bevel cuts must always be made using the parallel fence.
1. Undo the bevel lock (pull towards
you).
2. Select the desired angle on the
scale.
3. Lay the bevel lock handle against
the table saw to lock the blade at
the selected angle.
4. Set the parallel fence.
5. Perform the cut as you would for
a ripping cut.

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CROSS CUTS
1. Slide the mitre gauge into one of
the grooves in the table.
2. Adjust the mitre gauge to the
required angle.
3. Press the workpiece firmly against
the mitre gauge.
4. Switch on the saw.
5. Push the mitre gauge and the
workpiece toward the blade to
make the cut.
IMPORTANT: Always hold the guided part of the workpiece. Never hold the
part which is to be cut off.
6. Push the mitre gauge forward until the workpiece is cut all the way
through.
7. Switch off the saw. Do not remove the offcut until the blade has stopped
rotating.
TRANSPORTING
1. Turn the table saw off and disconnect it from the power supply before it is
moved
2. At least two people should carry the saw. Do not lift using the table
extensions. only use the hand holds for moving this table saw. These are
punched into the housing on both sides of the main body.
3. Protect the saw against knocks, jolts and strong vibrations. e.g. when it is
transported in motor vehicles.
4. Secure the saw against tilting and sliding.
5. Never hold the blade guard when lifting the table saw.
STORAGE
• Store the appliance in a dry place well out of reach of children.