Clarke CSK100 User manual

INSTRUCTIONS FOR USE
GC06/16
SOLDERING GUN KIT
MODEL NO: CSK100
PART NO: 3400760

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INTRODUCTION
Thank you for purchasing this CLARKE Soldering Gun Kit.
This multipurpose kit is ideal for soldering electronic circuits, models, jewellery
and handicrafts etc. The kit contains an Instant Heat Gun and a Soldering Iron
together with a range of accessories to simplify your soldering operations. The
kit is supplied with a plastic case for convenient storage.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.

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SAFETY PRECAUTIONS
1. Always read the manual before use.
2. Be aware that the soldering tips of the gun and iron get extremely hot and
remain hot for a period of time after the power has been switched off.
3. When the Iron is not in use or is cooling down, it should be rested on the
stand provided,on a stable surface.
4. When the gun is not in use, or is cooling down it should be laid flat on a
stable surface with the tip away from any flammable materials or other
potential hazard.
5. Before applying heat to any surface, ensure that there are no flammable
materials, or any materials that can be damaged by heat in the vicinity.
6. When soldering always ensure that there is adequate ventilation, as solder
and fluxes give off toxic fumes which could be dangerous.
7. When soldering electric circuits ensure that the power is disconnected
before commencing work.
8. If you are cutting plastics with the kit, ensure that the area is well ventilated
as plastic fumes can be toxic.
9. Wear eye protection as there is the potential fro fluxes to spit when heated.
10. Keep children away when using hot appliances.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
SOLDERING GUN (DOUBLE INSULATED ELECTRICAL APPLIANCE)
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal
which is marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal
which is marked Lor coloured Red.
We strongly recommend that this machine is connected to the mains supply via
a Residual Current Device (RCD).
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
Blue = Neutral Brown = Live
Plug must be BS1363/A approved.
Always fit a 5 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)

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SOLDERING IRON (EARTHED ELECTRICAL APPLIANCE)
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal
which is marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal
which is marked Lor coloured Red.
• The wire which is coloured Yellow and Green must be connected to
the terminal which is marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD).
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
Blue = Neutral Brown = Live Yellow and Green = Earth
Plug must be BS1363/A approved.
Always fit a 5 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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CONTENTS OF THE KIT
The kit comprises of two soldering devices:
The Soldering Gun (1). When the trigger is depressed, a light bulb illuminates
the tip which quickly heats up to its operating temperature. The gun is
intended for heavy duty use, for such work as soldering jewellery or joints on
models etc. It can also be used for cutting thin plastics.
The Soldering Iron (2), heats up once plugged in, and is intended for light or
precision work on electronic circuit boards etc. A rest (8) is provided so that
the iron can be safely located whilst not in use.
A set of accessories is included to aid you when soldering. The set comprises a
reel of solder (6), a tub of flux (7), a solder sucker (3) a probe tool (9) to help
remove unwanted solder, a hands free magnifier (4) to aid in holding the work
whilst soldering, a replacement, flat tip (5) and a soldering iron rest (8).
1 Soldering Gun 6 Solder Reel
2 Soldering Iron 7 Flux
3 Solder Sucker 8 Soldering Iron Rest
4. Hands Free Magnifier 9 Scraper/Probe Tool
5 Soldering Gun Flat Tip

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USING THE SOLDERING KIT
THE SOLDERING GUN
To operate the soldering gun, plug it into the power supply and pull the trigger
when heat is required.
The tip will heat up as soon as the trigger is pulled. The lamp will also illuminate
when the trigger is pulled to improve visibility.
The gun must be placed on a stable
surface, away from any materials
that can be damaged by heat
between soldering.
The tip can be replaced by undoing
the tip clamps and sliding out the
worn tip. Replace with a new tip.
THE SOLDERING IRON
To operate the soldering iron, place it on the rest provided on a stable surface,
plug it into the power supply and allow it to heat up for a few minutes.
To test that it has reached working
temperature dab solder on the tip. If
the solder melts then it is ready for
use.
Between soldering always place the
Iron on the rest to ensure that it does
not come into contact with anything
that could burn.
WARNING: THE SOLDERING TIP AND THE SOLDER METAL GET VERY HOT
WHILE SOLDERING. THE SOLDERING FLUX, IF OVERHEATED COULD BUBBLE
UP AND “SPIT” SO IT IS IMPORTANT TO FOLLOW THE SAFETY PRECAUTIONS
STATED.

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If the tip becomes worn then it can be replaced by undoing the tip screw and
removing the worn tip. Replace with a new tip..
THE SOLDER SUCKER
The Solder Sucker is used to remove
unwanted solder from a joint. The
sucker is spring loaded and is used as
follows.
• Push the plunger down until it
clicks.
• Position the tip about 3mm
away from the solder to be
removed.
• Apply heat with the iron or gun.
• When the solder is melted press
the release button. This releases the plunger and sucks the solder
into the tip.
• Dispel the unwanted solder by reloading the plunger. This will eject
the solder from the tip.
HANDS-FREE MAGNIFIER
The Hands-Free Magnifier is designed
to hold awkward small components
together so that the solder can be
applied. The magnifier has adjustable
ball joints so that the clamps and the
magnifying lens can be set in position
as required.
WARNING: THE SOLDERING TIP WILL GET EXTREMELY HOT AND REMAIN
HOT FOR A PERIOD OF TIME AFTER THE POWER HAS BEEN SWITCHED OFF.
WHEN COOLING DOWN, THE EQUIPMENT SHOULD BE PLACED ON A
STABLE SURFACE WITH THE TIP AWAY FROM ANY FLAMMABLE MATERIALS
OR MATERIALS THAT CAN BE DAMAGED BY HEAT.

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AFTER USE
When you have finished soldering it is recommended that you clean the
soldering tip. This is done by dabbing a small amount of clean solder on the
tip, and then wiping it off with a wet sponge or cloth. This will remove any burnt
flux and leave a small coating of clean solder on the tip.
NOTE: Take care when cleaning the tip. It is recommended that you
place the wet sponge or cloth on the work surface and drag the
tip over it. Do not apply by hand to the tip as this could result in
burning of the skin.
SPARE PARTS
NODESCRIPTION PART NUMBER
1 Soldering Gun Tip A HTCTSK100 01
2 Soldering Gun Tip B HTCTSK100 21
3 Fixing Nut HTCTSK100 02
4. Soldering Iron Tip HTCTSK100 23

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DECLARATION OF CONFORMITY

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NOTES
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