Clean CRD162 User manual

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CRD162 TUBING CUTTER
OPERATIONS MANUAL
VERSION 1.2
LAST EDITED 05.01.2018
cleanroomdevices.com

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Table of Contents
Title Page……………………………………….……………..………………………………….1
Table of Contents…………………….…………………………………………………….……..2
1.0 General Product & Safety Information…………………………………………….…..…3
1.1 Product Information
1.2 Safety Information
2.0 Installation………………………………………………….………………..….………..3
3.0 Operation…………………………………………………………………..……...…..….4
4.0 Troubleshooting………………………………………….……………….…………..…..7
5.0 Maintenance…………………………………………………………………….…….…..7
5.1 Blade Replacement
5.2 Periodic Cleaning
6.0 Parts List………………………………………………………………………………….8
7.0 Product Specifications……………………………………………………………………9
8.0 Durometer Scale………………………………………………………………………….9
9.0 Warranty…………………………………..…………………………….………..……..10
9.1 Warranty
9.2 Warranty Period

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1.0 General Product & Safety Information
1.1 Product Information
The CRD162 Tubing Cutter is designed to cut flexible tubing (including heatshrink) up to
90 durometer, shore A, including any non-metallic braided materials. The cutter will
cut a maximum diameter of 1.5”
The minimum/maximum cut lengths range from 3/4” to 16’ long. All lengths within that
range can be achieved within plus/minus .030” tolerance utilizing the slide block and
scale (first 24”only).
1.2 Safety Information
This product uses a chevron blade cutting knife that is extremely sharp. Use care when
opening the cutter handle.
Replacements blades are available from Clean Room Devices, Inc.
Pay close attention to where your hands are when the cutter is open as the
cutter blade is exposed and is extremely sharp.
When the cutter is not in use keep the the cutter handle closed.
2.0 Installation
Ensure all four (4) rubber feet are completely stabilized on your work surface prior to
using the cutter. The cutter is to be place on a flat even surface.
WARNING

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3.0 Operation
3.1Cutting up to 24”
For cutting lengths from 3/4” to 24”, locate the “BLACK” slide block to the desired cut
length using the scale. Secure the slide block into position by rotating the thumb-screw
clockwise; take care not to over tighten. Figure 3.1.1
Figure 3.1.1
Open the cutter handle with you left hand, with your right hand pull the tubing through
the cutter cradle to the slide block. Pull down the cutter handle with your left hand.
Remove the cut tubing.

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3.2Cutting up to 16’
When the desired cut length exceeds the 24” scale, simply remove the “BLACK” slide
block from the scale by loosening the thumb screw counterclockwise and sliding the
block off the cutter base.
Slide the “WHITE” slide block onto the scale. You can now remove the tape measure
from the holster and attach it to the “WHITE” slide block using the thumb screw. Figure
3.1.2
Figure 3.1.2

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You can now separate the slide block with attached measuring tape and extend it to the
desired cut length up to 16’. Figure 3.1.3
Figure 3.1.3
While working on any surface simply use the locking mechanism on the measuring tape
to secure the slide block from moving. Figure 3.1.4
Figure 3.1.4

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4.0 Troubleshooting
Operating Error
Action
Cutting blade makes bad cuts or leaves burrs.
1. Ensure the tubing being cut does not exceed
the recommended durometer.
2. Check the cutting blade for wear or damage
and possible replacement.
Slide block does not move in either direction.
1. Fully loosen the thumb screw to slide.
2. Visually inspect the slide path for dirt or
debris. Clean as require
5.0 Maintenance
5.1 Blade Replacement
Lift the cutter handle all the way back. You now have access to the cutting blade, loosen
the (2) screws that sandwich the blade between the spacer bar and the cutter handle.
Using a magnet tipped screwdriver grab the blade and remove the screws completely.
Take this opportunity to blow out any debris found within the cutter housing.
Although the blade may require replacement it remains extremely sharp, handle
with care. To avoid injury, proper disposal is highly recommended.
Install the new knife blade using a magnetic tipped screwdriver and reusing the same
screws. Ensure the blade is centered and positioned on the mounting block properly.
The knife blade screws should be checked periodically for tightness.
5.2 Periodic Cleaning
Wipe down outer surfaces with alcohol, septihol or mild detergents, specifically those
surfaces/grooves that come in contact with the sliding block.
Inspect the cutter V cradle and blow-out any/all debris.
WARNING

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6.0 Parts List
Item
Part Number
Description
1
CD160-002
Cutter Base
2
CD160-003
Cutter Handle
3
CD130-006
Stainless Steel Base
4
P00353
Handle Cover
5
CD160-005
Rotating Guard
6
P00378
#8 SS Washer
7
P00436
Wear Resistant Acetal Flat Washer
8
P00441
Threaded Female Round Standoff
9
CB200
Large Chevron Blade
10
P00489
Plastic Bearing
11
P00440
5/16” x 1-1/2” Stainless Steel Dowel Pin
12
CD130-008
Slide Block
13
P00346
1/4-20 x 1-1/4” Nylon Screw
14
P00347
Plastic Screw Head
15
P00348
Rubber Feet
16
P00397
1/4-20 x 5/8” Nylon Screw
17
CD130-016
Tape Measure Holster
18
CD140-001
Tape Measure Slide Block
19
P00398
16’ Stainless Steel Tape Measure

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7.0 Product Specifications
Unit Weight
8 LBS / 3.63 KG
Overall Dimensions
28-1/8” L x 12-1/4” W x 6.5” H
8.0 Durometer Scale

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9.0 Warranty
9.1 Warranty
The manufacturer warrants the product manufactured by it, when properly installed, operated, applied and maintained in
accordance with the procedures and recommendations outlined in the manufacturer’s operation manual, to be free from
defects in material or workmanship for a period as specified below, provided such defect is discovered and brought to the
manufacturer’s attention within the aforesaid warranty period.
The manufacturer will repair or replace any product or part determined to be defective by the manufacturer within the
warranty period, provided such defect occurred in the normal service and not as a result of misuse, abuse, neglect or accident.
Normal maintenance items requiring routine replacement are not warranted. The warranty covers parts and labor for the
warranty period unless otherwise specified. Repair or replacement shall be made at the factory or the installation site, at the
sole discretion of the manufacturer. Any service performed on the product by anyone other than the manufacturer must first
be authorized by the manufacturer.
Unauthorized service voids the warranty and any resulting charge or subsequent claim will not be paid. Products repaired or
replaced under warranty shall be warranted for the unexpired portion of the warranty applying to the original product.
The foregoing is the exclusive remedy of any buyer of the manufacturer’s product. The maximum damages liability for the
manufacturer is the original purchase price of the product or part.
THE FORGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
WRITTEN, ORAL, OR STATUTORY, AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF
MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. THE
MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN
TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN, MANUFACTURE OR INSPECTION
OR THE EQUIPMENT OR ITS FAILURE TO DISCOVER, REPORT, REPAIR, OR MODIFY LATENT DEFECTS
INHERENT THEREIN.
THE MANUFACTURER, HIS REPRESENTATIVE OR DISTRIBUTOR SHALL NOT BE LIABLE FOR LOSS OF USE
OF THE PRODUCT OR OTHER INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES
INCURRED BY THE BUYER, WHETHER ARISING FROM BREACH OF WARRANTY, NEGLIGENCE OR STRICT
LIABILITY IN TORT.
The manufacturer does not warrant any product, part, material, component, or accessory manufactured by others and sold or
supplied in connection with the sale or manufacturer’s products.
9.2 Warranty Period
Parts and labor are for ninety (90) days from the date of shipment from the factory. Freight to the factory on units that the
manufacturer requests to be returned shall be paid by the purchaser, all return freight to be paid by the manufacturer; means
of transportation to be specified by the manufacturer.
For additional information contact: www.cleanroomdevices.com
Clean Room Devices, Inc.
10855 Dover Street, Suite 100
Westminster, CO 80021
303-438-0853