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  9. ClearSpan ClearView 106480 User manual

ClearSpan ClearView 106480 User manual

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Visit www.ClearSpan.com for additional products and customer assistance.
CLEARVIEW™PANELS
1
Thank you for purchasing this ClearView™ panel and roll-
up assembly. When properly assembled and maintained,
this product will provide years of reliable service. These
instructions include helpful hints and important information
needed to safely assemble and properly maintain the
panel. Please read these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
Wear eye protection.•
Wear gloves when handling metal parts.•
Use a portable GFCI (Ground Fault Circuit Interrupter)• when working with power tools and cords.
Provide proper ingress and egress to prevent• entrapment.
ClearView™ Roll-Up Panels are intended to be used• as a porch or patio enclosure. If you intend to use the
panels in a different manner, call Customer Service for
further information.
UNPACK AND IDENTIFY PARTS
Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets. If anything is missing contact
Customer Service.
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the panel. Additional tools may be needed
depending on the location and application.
Tape measure•
Variable speed drill•
Drill bits•
3/8'' Nut Setter or 3/8'' socket•
Gloves•
Metal file•
Metal-cutting saw•
Duct tape•
Ladder•
ClearView™Roll-Up Panels
106480, 106481, 106482, 106483, and 106484
CARE AND MAINTENANCE
To remove fine dust from the panel, spray a liquid• window cleaner on it and wipe with a soft cloth. Do not
wipe the panel with a dry cloth.
To reduce static electricity in the panel, lightly wipe it• with a clothes dryer anti-static sheet.
To remove mud or dirt from the panel, spray it with• water from a garden hose and wipe with a soft cloth.
Do not roll the panel up when it is wet. Allow the panel• to remain unrolled until it dries.
Do not allow the panel to remain rolled up when heavy• rain or snow is expected. Unroll the panel and secure it
to the frame.
Secure the panel to the frame or roll it up if high winds• are expected.
Revised: 07.10.2009g
Visit www.ClearSpan.com for additional products and customer assistance.
CLEARVIEW™PANELS
2
Assemble the end bracket as shown below.5.
ASSEMBLY INSTRUCTIONS
NOTE: Use the larger 1.90'' diameter conduit (190P123) for the roll-up conduit. Use the smaller 1.315'' diameter conduit in
the bottom of the ClearView™ panel.
Drill a 5/16'' hole through the larger 1.90'' diameter conduit (190P123) 1/2'' from one end.1.
Insert a 1/4'' x 2-1/2'' bolt (FAH006B) through the roll-up conduit, sleeve adapter, Parts A and B of the 102717 double2. drive, and secure all parts using two (2) 1/4'' nuts. Install one nut until the bolt is snug and then tighten the second nut
against the first nut.
Attach the mounting plate (103544) to the gearbox using the bolts included with the 103544 mounting plate. Attach the3. 90° mount bracket (106540) to the mounting plate using (2) 1/4'' x 1'' bolts (FAG304B) with washers and nuts.
Insert Part B of the double drive (102717) through the gearbox and attach the second Part A to Part B using one (1)4. FAH005B 1/4'' x 2'' bolt and secure using two (2) 1/4'' nuts.
NOTE: Position the gearbox at either end of the roll-up assembly.
End Bracket Assembly
Guide Plate
108773
1/4'' x 4''
Carriage Bolts
(FAH009B)
90° Mount Bracket
(106540)
ATTENTION: Customer supplies the
material or surface to attach the brackets to.
1/4'' x 1'' Bolt
(FAG304B)
Gearbox and Drive Parts
Part A of
Double Drive
(102717)
PART B of
Double Drive
(102717)
Part A of Double
Drive (102717)
Nuts FALB01B
1/4'' x 2 1/2'' Bolt
(FAH006B)
1/4'' x 2'' Bolt
(FAH005B)
Nuts (FALB01B)
1/4'' x 4''
Carriage Bolts
(FAH009B)
Gearbox Mounting
Bolts
1/2''
Drill 5/16''
Hole
Nut FALB01B
and Flat Washer
(FAME50B)
1/4'' x 1'' Bolt
(FAG304B) Mounting Plate
(103544)
90° Mount Bracket
(106540)
Sleeve Adapter
(106538)
Gearbox
(103496)
Roll-up Conduit
(190P123)
ATTENTION: Actual mounting plate and gearbox
may differ from those items shown in this diagram.
Visit www.ClearSpan.com for additional products and customer assistance.
CLEARVIEW™PANELS
3
NOTE: Carriage bolts (FAH009B) are included to mount the assembly to the frame. If these will not work for your
installation, lag screws, U-bolts, or other means of attachment may be purchased locally and used. Diagram above
shows the roll-up assembly as attached to the frame above the opening that the panel will cover.
Using the diagram above to position the ClearView™ panel, slide the roll-up conduit into the panel pocket and press a7. fabric clip (CC6214) over the panel and roll-up conduit near each end. Additional assistants are required.
NOTE: A conduit pocket is present at the top and bottom of the ClearView™ panel.
Drive a Tek screw through the fabric clips (CC6214), the panel, and into the roll-up conduit. Tek screws are self-8. drilling; no pilot hole is needed.
Evenly space the remaining fabric clips (CC6214) along the length of the roll-up conduit. Secure each fabric clip to9. the conduit using a Tek screw.Apply two (2) layers of duct tape (supplied by customer) over the Tek screw heads to
prevent damage to the panel.
Mount the roll-up and panel assembly to the opening frame.10.
Assemble the bottom conduit by inserting the swaged end of one conduit (131S075) into the plain end of another.11. (See the note that follows.) Secure each joint with a Tek screw and apply two layers of duct tape over the screw head.
Insert the bottom conduit into the pocket in the bottom of the panel and secure it to the panel using fabric clips12. (CC6212) and Tek screws. Evenly space fabric clips along the conduit.
Use the hand crank (102480) to test the roll-up panel.13.
WARNING: Allowing the panel to remain in the lowered position without securing the bottom conduit to the frame may
cause damage to the panel and property and may cause injury. DO NOTALLOW THE PANEL TO REMAIN IN THE
LOWER POSITION DURING STRONG WINDS. Roll the panel up or secure the bottom conduit to the frame of the
opening that the panel covers.
Mark the frame above the opening where the gearbox and end bracket will be mounted.6.
Width of Panel Gearbox
End Bracket
Fabric Clips
CC6214 Tek Screws
FA4482B Panel is not shown.
NOTE: Smaller panels may only have one section of pipe for the bottom conduit.
Once installed, the bottom conduit, regardless of panel width, will extend outside
the panel pocket at each end.
If you want to secure the bottom conduit to the frame, purchase additional
brackets and hardware and attach the ends of the conduit to the frame.
If you do not want to secure the bottom of the panel, measure and cut the
conduit using a metal-cutting saw so that it is flush with the ends of the panel.