ClearSpan End Panel User manual

1
CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
©2008 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
ClearSpan™End Panel
Installation Guide
Photos show end panel examples. Lower photo shows an installed panel as seen from the inside.
STK#
107909 End Panel Installation Guide

CLEARSPAN™END PANEL INSTALLATION
2Revision date: 04.10.08
READ THIS DOCUMENT BEFORE YOU BEGIN!
Thank you for purchasing this ClearSpan™ end panel
installation kit and/or end panel. This guide includes helpful
hints and important information needed to safely attach
and properly maintain the end panel and installation kit
components. Please read these instructions before you
begin.
If you have any questions during the assembly, contact
customer service for assistance.
SAFETY PRECAUTIONS
Wear eye protection.
Wear head protection.
Wear gloves when handling metal tubes (if equipped).
Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
Do not climb on the end wall or shelter frame during or
after construction.
Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
Never attempt to install an end panel during windy or
stormy conditions.
Anchor the main shelter frame before installing an end
panel.
Do not store hazardous materials in the shelter after
installing end panels.
Provide proper ingress and egress to prevent
entrapment.
WARNING: The individuals assembling this end
frame are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.
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ASSEMBLY PROCEDURE
The steps below describe attaching a typical end panel to a
typical end frame of a ClearSpan™ building. Verify that all
parts are included in the shipment. Notify customer service
for questions or concerns.
ATTENTION: The frame and end panels shown throughout
this guide may differ from your frame and end panel. It is
the responsibility of the owner/installer to adapt these steps
as needed to attach the actual end panel.
Depending on the end frame, some components contained
in the installation kit may not apply to your end wall frame.
In such instances, purchase additional parts and fasteners
locally. Or, contact your sales representative to purchase
additional parts and for more information.
Read these instructions and additional documentation
(if any) included with the shipment before you begin.
Gather the tools, bracing, ladders (and lifts), and
assistance needed to reach the top of the end wall to
install the panel.
Check the weather before you install the end panel. Do
not install the end panel on a windy or stormy day.
Attach the end panel to the end frame.
Read the care and maintenance information at the end
of these instructions.
Complete and return all warranty information as
instructed.
1.
2.
3.
4.
5.
6.
REQUIRED TOOLS
The following list identifies the main tools needed to attach
the end panel. Additional tools and supports may be
needed depending on the structure, location, and end panel
size and design.
Tape measure or measuring device
Variable speed drill and impact driver (cordless with
extra batteries works best)
Metal file and metal-cutting saw
Scissors or utility knife to cut strap
Hammers, gloves and eye protection
Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the building
and end wall.
ATTENTION: Consult the services of a qualified,
professional contractor if you are not familiar with the
installation of similar covers and end panels.
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3
CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin.
Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult diagrams for clarification or contact
customer service.
NOTE: At this time, you do not need to open the plastic
bags containing smaller parts such as fasteners and
clamps (if present).
1.
2.
END FRAME: Final Check
Before you attach the end panel, inspect the end frame for
sharp edges or fasteners that could damage the panel.
Verify that all end frame members are properly
secured.
Verify that all bolts and clamps are tight.
Recheck the end frame assembly for sharp edges or
clamps and bolts that may interfere with the installation
of the end panel. File or tape sharp edges as needed.
Reposition clamps and bolts as needed and tape all
rafter pipe joints with duct tape to protect the panel.
Verify that the main building frame is properly and
adequately anchored.
DO NOT ATTACH AN END PANEL TO AN
UNANCHORED FRAME.
Remove the ratchets that secure the bonnet portion of
the main cover at each end of the original shelter. (This
step may not apply to all applications.) See Page 8 for
additional ratchet information.
Continue by attaching the end panel.
1.
2.
3.
4.
5.
6.
7.
Custom End Panels
The procedures presented in this guide describe attaching
a typical end panel to a typical end frame of a ClearSpan™
building. If you are attaching a custom panel or a typical
panel to an end frame that differs from what is shown,
some steps may not apply.
It is the responsibility of the owner/contractor to review the
steps in this guide and to adapt the procedures as needed
to account for differences.
If you have questions, consult the services of a qualified,
professional contractor familiar with the installation of
similar covers and panels.
Installation Kit Components and Typical End Panels
The design and size of the end panel determines which
components are included in each installation kit. For the
purpose of this installation guide, the following conditions
apply:
End panels (20', 26', and some 30' wide) are secured
to the end rafter and end frame using Tek screws,
washers, and fabric clips. These are the components
typically included with the installation kits for these end
panels. No 1" strapping or pipe are included.
EXCEPTION: In some instances for a 30' wide end
panel, PVC or metal conduit pipe or both are included
in the kit in addition to ratchets and 1" strapping.
Consult Panel A and Panel B on Page 5 to view typical
end panel designs.
End panels that are 30' wide or wider typically include
D-rings along the upper radius and are secured to the
end rafter using 1" strap. Tek screws, washers, PVC
and metal conduit, and additional 1" strap are included.
No fabric clips are included.
EXCEPTION: In some instances, a 30' wide panel may
be designed without D-rings. In those cases, fabric
clips are included with the kit for that panel.
Consult Panel B and Panel C on Pages 5-6 to view
typical end panel designs.
For end panel widths not indicated above and for
customer end panels, the installation kits may include
a combination of all components mentioned above to
adequately secure the panel to the end frame.
This guide does not address the installation of custom
end panels or the installation of a typical end panel on
an atypical building frame or end frame. The customer
can, however, review the information and steps
presented in this guide to determine the best and safest
way to attach an end panel of a similar design.
Always consult the services of a qualied and
experienced contractor if you are not familiar with the
installation of similar covers panels.
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CLEARSPAN™END PANEL INSTALLATION
4Revision date: 04.10.08
The parts shown below are contained in a typical end panel
installation kit. The width and height of the end wall and the
end panel design determines the components of the typical
end panel installation kit.
Consult the bill of materials that shipped with your end
panel installation kit to identify which components are
included.
QH1061 Ratchet
103620 1" Strap (typically shipped in a roll)
ATTENTION: Installation kits for end panels with D-rings
attached to the upper edge also include the parts shown in this
column. PVC conduit and 1.315" pipe components (not shown)
are also included in some kits.
CC6213 and CC6214 Fabric Clips
(for end panels without D-rings)
FA4482B Tek
Screws
(all kits)
FAMF01B
Washers
(all kits)
100441
Driver
(all kits)
LJ7510 Duct Tape
(all kits)
Depending on availability, the parts shipped with the
installation kit may differ from the parts shown. Consult the
bill of materials to verify that the shipment is complete.

5
CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
Typical End Panel Designs
PANEL A (No D-Rings): This end panel is typically shipped as a rectangle. After installation, the excess panel material can be trimmed
for appearance if desired. For some end walls, the center end frame member is installed inside the vertical end panel pocket to secure
the end panel to the end frame. For other applications, the vertical pocket material is cut, wrapped around the end wall frame members,
and secured to the metal tubes using Tek screws and washers. Consult the services of a professional contractor to determine the best
way to secure your end panel to the end frame. May not apply to custom end panels or to your end frame. Panels of this design are
typically attached to the end rafter using fabric clips and Tek screws.
PANEL B (No D-Rings): Like Panel A, this end panel is typically shipped as a rectangle. Metal pipe is assembled and inserted into the
horizontal pocket while PVC conduit is inserted into the vertical pockets. The metal conduit is secured to the end frame using 1" strap
and QH1061 ratchets. The PVC conduit is secured to the end frame using 1" strap threaded between the PVC conduit and around an
end frame member. (May not apply to custom end panels or to your end frame.) Consult the services of a professional contractor to
determine the best way to secure your end panel to the end frame. Panels of this design are typically attached to the end rafter using
fabric clips and Tek screws. The panel skirt can remain loose or it can be secured to the end wall as desired.
Vertical Pocket
Horizontal Pocket
Hem
PANEL A
Vertical Pocket Vertical Pocket Vertical Pocket
Horizontal Pocket
End Panel Skirt
PANEL B

CLEARSPAN™END PANEL INSTALLATION
6Revision date: 04.10.08
PANEL C (D-Rings): Panel C panels include evenly-
spaced D-rings attached to the radius along the top edge.
This end panel is typically shipped as shown above. Like
Panel B panels, metal pipe is assembled and inserted into
the horizontal pocket while PVC conduit is inserted into the
vertical pockets. The metal conduit assembly is secured
to the end frame using 1" strap and QH1061 ratchets. The
PVC conduit is secured to the end frame using 1" strap
threaded between the PVC conduit and around an end
frame member. (May not apply to custom end panels or
to your end frame.) Consult the services of a professional
contractor to determine the best way to secure your end
panel to the end frame.
Panels of this design are typically attached to the end wall
using 1" strap threaded through the D-rings and around the
rafter. The panel skirt can remain loose or it can be secured
to the end wall as desired. For typical applications, the
upper flap of the end panel is pulled between the end rafter
and the main cover. It is then secured to the end rafter
using a few Tek screws and washers to keep it in place.
The 1" strap is also secured at each end to keep it in place.
Vertical Pocket Vertical Pocket Vertical Pocket
Horizontal Pocket
D-rings
End Panel Skirt
D-rings
PANEL C
Typical End Panel Designs (continued)
End Panel Flap
End Panel
D-Rings
End Panel
Flap

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CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
TYPICAL END PANEL INSTALLATION (No D-Rings)
The following procedure describes attaching an end panel
(without D-rings) to an end rafter and end frame. Some
steps may not apply to your (or a custom) end panel.
If your end panel includes attached D-rings (Panel C on
Page 6), continue with the steps on Page 9.
If your end panel does not include D-rings attached to the
upper edge, continued with the steps that follow.
SPECIAL NOTE: Depending on their locations and the
main shelter design, it may be necessary to remove the
ratchets used to secure the main cover bonnet at the ends
of the building before the end panel is attached. These
ratchets are reinstalled once the end panel is attached.
The end panel and frame shown in the diagrams that follow
may differ in design and size. The steps to install the basic
end panel are the same despite these obvious differences.
Required parts include:
End panel and fabric clips
FA4482B Tek screws
FAMF01B Washers
Complete these steps to install a typical end panel:
Spread the end panel out on the ground (pocket side
up) and center the end panel as needed.
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1.
DO NOT ATTEMPT
TO PULL THE END
PANEL INTO POSITION
ON WINDY OR STORMY
DAYS!
With the proper lift positioned inside the frame and with
assistance, pull the end panel up and over the top of
the end rafter. Square the end panel on the end frame.
Verify that the bottom edge is in line with the base rail.
NOTE: This procedure describes attaching the panel
bottom to the base rail using Tek screws and washers
(FAMF01B) installed from the outside. This is one
suggested installation method; consult a contractor
for additional methods for your end frame and panel if
needed.
2.
With the lower edge of the end panel in position,
secure the top end of the panel to the backside of the
end rafter using a few fabric clips and Tek screws.
NOTE: These fasteners temporarily hold the end panel
in place while securing the lower edge to the base rail.
With the top panel edge temporarily secured to the
end rafter, move to the panel bottom outside the frame.
Stretch and secure the lower panel edge to the base
rail using Tek screws and washers. Space the fasteners
evenly along the base rail at 16" to 24" intervals. Verify
screw and washer counts before you begin.
3.
4.
If equipped, remove the center end frame verticals of
the end wall frame and slide the pipe into the center
pocket of the end panel. Reattach the frame members
to the end wall frame. See the diagram to the left.
May not apply to your frame or end panel. DO NOT
REMOVE END FRAME TUBES IF THESE ARE
SUPPORTING WEIGHT!
In the diagram (left), the shaded area represents the
center pocket of a typical end panel. Vertical dashed
line indicates the location of the end frame members as
installed inside the end panel pocket.
NOTE: Trim the pocket material as needed to reinstall
the verticals and reattach the frame members to the
end rafter, header, and base rail. DO NOT REINSTALL
THE LOWER TUBE IF YOU ARE INSTALLING AN
OVERHEAD DOOR IN THE END WALL.
Loosen the temporary clips (installed in Step 3 above)
and stretch the end panel up and over the end rafter.
Attach the fabric clips to secure the end panel to the
rafter. Evenly space the fabric clips at 24" intervals.
Keep the panel evenly and tightly stretched as you go.
Install doors if equipped. See Page 13. (Additional door
purchase required.)
If you are not installing a door, reattach the bonnet
ratchets of the main cover and tighten the main cover.
5.
6.
7.
8.
View of end panel
from inside the
frame
Fabric Clips
Lower
Tube
Upper
Tube

CLEARSPAN™END PANEL INSTALLATION
8Revision date: 04.10.08
ATTACH END RATCHETS FOR MAIN COVER BONNET
After the end panel is fully stretched and all doors are
installed (if equipped), reattach the end ratchets for the
main cover bonnet. These ratchets remain from the original
building if the main cover of that building included a
bonnet. These ratchets are not included with any end panel
installation kit. May not apply to some shelters and end
panels.
Gather the parts:
Ratchets (from the original end wall)
Fasteners to secure ratchets to end frame
Complete the following steps to reattach the ratchets to the
base rail.
Pull the bonnet portion of the main cover back over the
end rafter.
Locate the four ratchets and attach each ratchet to
the outside of the end wall base rail using a Tek screw
(FA4482B). Use the cover strap to position the ratchet.
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1.
2.
Locate the straps at the front and rear of the main
cover and feed each strap through the center hub in
each end ratchet.
3.
Tighten the end ratchets to secure the bonnet of the
main cover.
Move to the other end of the building and secure the
bonnet at that end.
After securing the main cover bonnet, read the care
and maintenance information on Page 15.
4.
5.
6.
Frame shown may
differ from the
actual frame.
Space below is reserved for customer notes.
Diagram shows the
ratchet attached to the
end wall base rail. This
ratchet is used to secure
the bonnet portion of the
main cover.
Main Cover
Bonnet
End
Panel
Example

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CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
END PANEL INSTALLATION (D-Rings)
The following procedure describes installing an end panel
that includes D-rings at the top (Panel C on Page 6) and
vertical and horizontal pockets heat sealed to the inside
surface of the panel.
Complete these steps to install an end panel of this design.
Required parts include:
End panel
131S075 pipe (kit)
LJ2842 PVC pipe (kit)
QH1061 ratchets & 103620 1" strap (kit)
Washers and FA4482B Tek screws (kit)
Position the panel flat on ground with the long edge
against the bottom end wall frame member and the
pockets facing up. (The pockets and D-rings should be
visible when the panel is positioned properly.)
Locate the D-rings near the top edge of the panel and
tie a section of strapping (or rope) to the center-most
D-ring. Tie two additional straps on each side of the
center D-ring, allowing a few feet to remain between
the straps.
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1.
2.
With the temporary straps (or customer-supplied rope)
in place, pull the end panel up to the end rafter and
secure the end panel to the end rafter using small
sections of the strap. Keep the panel centered.
3.
NOTE: Pull the top edge of the end panel to within 6"
of the rafter. (Approximately 1 to 2 feet of the end panel
material will remain at and run along the base of the
end wall. In a later step, this can be wrapped under or
secured to the bottom tube of the end wall frame. Or,
it can remain as a skirt to direct water away from the
shelter.)
The end panel skirt must remain on the ground after
the top edge of the panel is secured to the rafter. The
horizontal pocket of the end panel will remain above
the base rail of the end wall frame. Adjust the panel
and strap as needed to achieve these results.
View (above) is from the inside of the shelter looking
at the end panel. Frame and rafter shown are different
from your frame. The technique used to secure the
end panel is the same however. Photo shows the main
cover installed.
End Panel
Vertical Frame
Tube for the
End Wall
Main Cover
Strap in D-ring
Top Chord of the
End Rafter
DO NOT ATTEMPT
TO PULL THE END
PANEL INTO POSITION
ON WINDY OR STORMY
DAYS!
End Panel
D-Rings
Outside of the End Panel
D-Rings

CLEARSPAN™END PANEL INSTALLATION
10 Revision date: 04.10.08
Once the end panel is temporarily secured, take the roll of 1" strapping and weave the end of the strap through the
D-rings and around the rafter pipe as shown below. If the rafter has an upper and lower chord, attach the end panel
D-rings to the upper chord as shown in the photo below.
4.
END PANEL INSTALLATION (continued)
Photo above shows a building with the main cover already installed. View is from the inside looking up at the rafter and
main cover. Rafter design may differ from actual rafter.
NOTE: Maintain an even space between the rafter and the top of the end panel. The end panel flap that extends
beyond the D-rings is tucked between the rafter and the main cover. DO NOT attach the flap to the end rafter at this
time.
Stretch the bottom of the end panel evenly out on the ground along the bottom frame tube of the end wall frame (if
needed) and tighten the 1" strap at the top of the end panel.
NOTE: For a typical end panel, the upper edge is pulled tightly up to the rafter. Verify that the lower end of the panel
remains on the ground as the top is tightened. If the panel begins to lift off the ground, loosen the top evenly along the
radius of the rafter. (In a later step, the end panel is stretched from the bottom to pull the panel tight and into position
using the end panel horizontal conduit, straps, and ratchets.)
With the top edge of the end panel secured, continue by installing the end panel conduit.
5.
6.
Strap with built in D-rings near the
top edge of the end panel.
Main security strap woven through D-rings
and around the end rafter.
Main Cover
End Panel
Main Cover Stretch Pocket
Upper Chord of
the Rafter
Lower Chord
of the Rafter

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CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
END PANEL INSTALLATION (continued)
End Panel Horizontal Conduit Installation
Some end panels include vertical and horizontal pockets.
PVC tubes (vertical) and metal pipe (horizontal) are
inserted into these pockets. The conduit is then secured
to the vertical frame members of the end wall using straps
and to the base rail using ratchets and straps.
The following steps describe one way to install the metal
conduit included with the installation kit.
Required Pipe: 1.315" x 75" swaged pipe (#131S075) (kit)
ATTENTION: This metal pipe is inserted into the horizontal
pocket on the inside surface of the end panel. If doors are
to be installed, cut the pipe to the correct length to properly
fit into the pocket and to remove it from the opening.
Locate the 1.315" pipes and assemble sections to
achieve the required length. Cut to length as needed.
NOTE: As pipes are connected, secure each joint with
a Tek screw and wrap the joint and screw using duct
tape to prevent damage to the end panel. The conduit
can also be assembled in sections and inserted into the
end panel pocket.
Insert the assembled conduit into the end panel
horizontal pocket. (End wall and panel shown are used
for illustration only. These may differ from the actual
items in design and size.)
1.
2.
Once the ratchets are attached, make a horizontal slit
(approximately 3"– 4" long) in the horizontal pocket
containing the metal conduit directly above each
ratchet. See the circles in the photo below.
WARNING: Cut only the end panel pocket. DO NOT
cut through the end panel.
Locate the 1" strapping and cut a section that reaches
from the ratchet (#QH1061), around the horizontal
conduit in the end panel pocket, and back to the
ratchet.
1.
NOTE: Do not install the horizontal conduit in the portion of the
pocket extending into any door opening if you are installing a door.
Locate the QH1061 ratchets that shipped with the
installation kit and attach these to the end wall base
rail on the inside surface using FA4482B Tek screws.
Space the ratchets evenly along the base rail in
locations that will not interfere with the installation of
doors (if equipped).
NOTE: For end walls with door openings, attach the
ratchets in locations that will best secure and stretch
the end panel. This may or may not be "evenly"
spaced. See arrows in the next photo.
3.
NOTE: Allow enough extra strap so you can insert both
ends of the strap into the ratchet.
Thread one end of the strap in through the slit, around
the conduit, and back to the ratchet.
Align the strap ends and insert both ends into the slot
in the center hub of the ratchet.
Tighten slightly and repeat the steps for the remaining
straps and ratchets.
ATTENTION: If the strap "builds up" inside the ratchet,
loosen the ratchet, remove the excess strap, and
retighten.
Return to all horizontal conduit ratchets and tighten.
After securing the horizontal conduit, continue by
cutting the door opening (Page 13).
NOTE: If you are not installing an overhead door,
continue by installing the vertical PVC conduit as
described in the next procedure.
2.
3.
4.
5.
6.
Horizontal
Pocket
Do not install the
conduit between
door jambs if
installing an
overhead door.
End
Panel
Door
Jamb
Conduit
Inside View

CLEARSPAN™END PANEL INSTALLATION
12 Revision date: 04.10.08
Once the strap is in place, tie the upper end to the
vertical end wall frame tube.
Slightly tighten the end panel by working the vertical
strap between the conduit and vertical end wall frame
tube. See Fig. 3 on Page 14 for an example.
NOTE: Do not tighten completely at this time. Straps
should be snug.
Cut (if needed) and tie the remaining (lower) end of the
strap to the end wall frame.
Repeat the steps to install the strap for the remaining
vertical end wall PVC conduit.
With all PVC vertical conduits in place, tighten the
straps for the vertical end panel conduits. Do not
overtighten the strapping. Straps should be snug.
After all the conduit straps are tight, move to the top of
the end rafter and tuck the end panel flap over the top
of the end rafter. The end panel flap is tucked between
the end rafter and the main cover.
NOTE: This flap can be secured in place by using Tek
screws and washers. Attach the screws to the backside
of the end rafter so they do not touch the main cover
after it is pulled back over the end rafter.
Return to each strap near the strap ends and drive
a screw and washer through the strap and into the
vertical end frame member to keep the strap tight.
With the end panel secured, continue by installing the
ratchets for the bonnet of the main cover and tighten
the main cover bonnet. See the steps on Page 8.
May not apply to all end frame applications.
5.
6.
7.
8.
9.
10.
11.
12.
End Wall
Frame
Member
PVC conduit
is inside the
end panel
pocket.
END PANEL INSTALLATION (continued)
Install the Vertical PVC End Panel Conduits (Kit Components)
NOTE: After installation, the PVC conduits are attached to
the vertical frame member closest to the end panel pocket
in which the conduit is located. See photos that follow.
Door Installation: DO NOT ATTACH THE VERTICAL PVC
CONDUIT TO ANY PART OF ANY DOOR FRAME. Doing
so may interfere with the installation of some doors.
Take the PVC conduit and seat the separate conduit
sections into one another to achieve the required length
(if needed) and secure the joint with a Tek screw, wrap
with duct tape, and slide the assembled conduit into
one vertical pocket. Cut to length as needed.
NOTE: PVC glue can be used to secure each PVC
joint. PVC glue is not included. The PVC is flexible
enough to feed up from the bottom and into the end
panel pocket.
At approximately every two (2) feet, cut a 2" - 4" vertical
slit in the vertical conduit pocket of the end panel.
ATTENTION: DO NOT cut the end panel. Cut only the
conduit pocket.
Beginning at the bottom of the conduit pocket, take the
1" strap and weave the strap through the slit, around
the PVC conduit, and around the closest vertical end
wall frame member that is not part of the door frame.
NOTE: The following photos are a different frame from
your frame. End panel is attached in a similar manner
however. Frame is shown from the inside the shelter.
Move to the next slit (or notch) and repeat the process
and work up the conduit and pocket.
1.
2.
3.
4.
Top of the End Panel
Vertical End
Panel Pocket
Make slit in end
panel conduit
pocket as shown.
Dashed line shows
location of PVC conduit
within the end panel
pocket.

13
CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
Make two (2) diagonal cuts in the end panel as shown above (Cut #1 and Cut #2) to create the 12" flaps.
Continue with the Secure End Panel to Door Frame instructions that follow.
3.
4.
Cut Door Openings (additional door purchase required)
ATTENTION: For best results and to keep the stretched panel in position, install Tek screws and washers from the outside
around the door frame to secure the end panel to the door jambs and header. (See dashed lines Fig. 1.) Do this before
cutting the opening in the panel. If you do not want to install screws through the panel, continue with Step 1.
These steps describe one way to cut a door opening:
Working from inside the frame, mark a 12" border along
the door jambs and below the header. (Consult the
diagram below.) These 12" flaps are wrapped around
the door framing and secured to the inside of the door
frame once the final diagonal cuts are made.
NOTE: If a base rail is installed between the door
jambs, remove the base rail and continue.
Using the diagram as a guide, cut the end panel to
remove the section that is shaded.
1.
2.
View above shows the end panel as seen from inside the frame.
Door Jamb
Header
Door Jamb
Remove the shaded portion
of the end panel material.
This portion of the
end panel is wrapped
around and secured
to the door frame.
12" 12"
Example Door Opening
(Can be used for most door installations.)
Ground
Level
PANEL
PANEL
PANEL
Cut #1 Cut #2
12"
Remove this shaded
portion of the panel.
Base
Rail
Base
Rail
Figure 1
When installing a
door, do not install
a base rail in this
location.

CLEARSPAN™END PANEL INSTALLATION
14 Revision date: 04.10.08
Secure the End Panel to the End Frame (Optional Door Installation Only!)
The frame shown in the following diagrams may differ from the actual frame. Installation steps are the same.
With door openings cut, secure the end panel to the door frame using Tek screws and washers. See diagram below.
NOTE: For the exposed corners of the door frame that remain, cut out a 16" x 16" piece of material from the scrap
end panel material and secure the piece to the exposed corners using Tek screws and washers (if desired).
1.
ATTENTION: DO NOT secure the end panel to the inside or backside of the door frame tubes. Some doors kits use
this surface for tracks and brackets. Check the instructions that shipped with the door for additional details.
Install the door or doors according to the instructions included with those components.2.
After doors are installed according to the door manufacturer's instructions, install the vertical PVC conduit as
described on Page 12, and reattach the bonnet ratchets and cover. (See previous steps on Page 8 for an example.)
NOTE: The arrows in the above diagrams (base rail) show where to reattach the end ratchets to secure the bonnet
of the main cover. The ratchets are typically reattached through the end panel and to the end wall base rail. Pull the
main cover bonnet back over the end rafter and use the bonnet straps as a guide to properly position each ratchet.
These ratchets are not included in the installation kits. They are from the original building if that building included a
main cover with a bonnet. May not apply to all end walls.
Read the care and maintenance information that follows.
3.
4.
Secure the end
panel to the inside
surface of the
frame tube using
a Tek screw and
washer.
Door Frame
Inside
surface of
End Panel
Install Tek
screw here
Inside View
Sample frame is shown in the diagram below.
Example A: Typical end panel without vertical or horizontal
pockets. Opening has been cut to install an optional door.
In some instances and depending on the width of the end wall,
the vertical pockets (Example B) of some panels may not be
used when an optional overhead door is installed.
Example B: Typical end panel with vertical and horizontal
pockets for conduit installation. Opening has been cut to install
an optional door.
Dashed lines show the approximate locations of the vertical and
horizontal pockets of the end panel. Diagram shows the installed
PVC for the vertical pockets and strapping.
Outside View
PVC in
Pocket
1" Strap
Base Rail
Secure strap to the end wall
frame at the top and bottom using
Tek screws and washers.
Ratchet Ratchet
Figure 2 Figure 3

15
CLEARSPAN™END PANEL INSTALLATION
Revision date: 04.10.08
SHELTER CARE AND MAINTENANCE
Proper care and maintenance of your ClearSpan™ shelter
and its components is important. Check the following items
periodically to properly and adequately maintain your
building:
Regularly check the main cover and panels (if
equipped) to see that these remain tight and in proper
repair.
Check the cable turnbuckles and cable clamps to
see that these remain tight (if equipped). Tighten as
needed.
Check the cable (if equipped) to verify that it is not worn
or wearing on a frame member.
Frequently check the anchoring system and all
components. Replace worn or damaged parts
immediately.
Check all fasteners frequently to verify that these
remain tight and in good repair.
Do not climb or stand on the building or frame at
anytime.
Remove debris and objects that may accumulate on
the shelter. Use tools that will not damage the cover
when removing debris.
Remove snow to prevent excess accumulation. Use
tools that will not damage the cover when removing
snow. Never allow snow to accumulate on the main
cover or to remain against the sides or end panels after
it is removed from the main cover.
Check the contents of the shelter to verify that
nothing is touching the cover or panels (if equipped)
that could cause damage.
Replace all worn or damaged parts.
For replacement or missing parts, call 1-800-245-9881
for assistance.
NOTE: With the exception of Truss Arch buildings,
ClearSpan™ shelters and greenhouses do not have any
tested loading criteria.
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Space below is reserved for customer notes.