Cleveland KGL-60 User manual

Operators Manual
Installation, Operation & Service
Gas Floor Model Kettles
Manuel de l'opérateur
Installation, fonctionnement et entretien
Bassines de plancher à gaz
Bedienungsanleitung
Installierung, Bedienung und Wartung
Gaskochtopf für Bodeninstallation
United Kingdom
Enodis UK Limited
Swallowfield Way Hayes
Middlesex, England UB3 1DQ
Phone: [phone]
Service: 011-44-181-848-3643
Fax: [phone]
Français
Enodis France S.A
23, Rue Condorcet
Fleury-Merogis
91712 Ste Genevieve des-Bois
Cedex, France
33-1-69022502/69022525
Fax: [phone]
www.enodis.fr
[email protected]
Español
Enodis de Espana, S.A.
C/Caetagena, 182 Bjs.
08013 Barcelona, Spain
34-93-265-8979
Fax: [phone]
[email protected]
Deutsch
Enodis GmbH
Auf der Weih 11
D-35745 Herborn, Germany
49-2772-580-550
Fax: [phone]
www.enodis.com
[email protected]
KE55512-3
02/04
FOR YOUR SAFETY
IMPORTANT!
POUR VOTRE SÉCURITÉ
IMPORTANT!
PARA SU SEGURIDAD
¡IMPORTANTE!
FÜR IHRE SICHERHEIT
WARNUNG!
Ensure kettle is at room temperature and pressure gauge is showing zero
or less pressure prior to removing any fittings.
Avant d'enlever un raccord quelconque, assurez-vous que la bassine est à
la température ambiante et que l'indicateur de pression montre une
pression de zéro ou moins.
Asegúrese que la marmita esté a temperatura ambiente y que el
manómetro muestre cero o menos de presión antes de remover alguna
conexión.
Vergewissern Sie sich, dass der Kochtopf Raumtemperatur hat und der
Druckmeßgerät null oder weniger anzeigt, ehe Sie irgendwelche Teile abnehmen.
KGL-40, KGL-60, KGL-80, KGL-100
KGL-40-T, KGL-60-T, KGL-80-T
KGL-40-SH, KGL-60-SH,
KGL-40-TSH
Manual del Operador
Instalación, Operación y Servicio
Marmitas a Gas Modelo de Piso
Enodis

FOR THE USER
IMPORTANT !
ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS
SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR ANY OTHER FLAMMABLE LIQUIDS AND
VAPOURS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation operating and maintenance
instructions thoroughly before installing or servicing this equipment.
IMPORTANT!
The following points are to insure the safe installation and operation of this equipment:
•Insure all gas and electrical supplies match rating plate and electrical stickers.
•Observe all clearance requirements.
•Disconnect the electrical power supply to the appliance before cleaning or servicing unit.
•All service must be performed by a qualified technician.
•Do not obstruct the flow of combustion and ventilation air.
The installation and connection must comply with current local codes, or in the absence of local
codes.
Post in a prominent location, instructions to be followed in the event the user smells gas. This
information shall be obtained by consulting your local gas supplier.
The appliance and its individual shut off valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45
kPa).
The appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45 kPa).
RETAIN THIS MANUAL FOR YOUR REFERENCE.
United Kingdom

INSTALLATION
GENERAL
Installation of the kettle must be accomplished by qualified electrical installation personnel
working to all applicable local and national codes. Improper installation of product could cause
injury or damage.
Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions
for adequate make up air. Observe all clearance requirements to provide proper make-up air flow.
Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle
has been equipped to operate with the type of gas available at the installation.
INSTALLATION
The first installation step is to refer to the Specification Sheet for detailed clearance and bolting
requirements. Next, carefully cut open and remove the shipping carton. Remove all supports and
fasteners holding unit to the skid.
Position the kettle in its permanent location, and level the kettle by turning the adjustable flanged
feet. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using
5/16" lag bolts and floor anchors (supplied by the installer). There are three bolts required to
secure each of the flanged feet.
GAS
ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON
THE RATING PLATE.
It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas
pressure exceeds 14” water column (3.49 kPa), a pressure regulator must be installed, to provide
a maximum of 14” water column (3.49 kPa) gas pressure to the gas control valve.
Connect the gas line to the manual valve located at the rear of the control box.
Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with
soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure
indicated on the gas rating plate.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45
kPa). The appliance must be isolated from the gas supply piping system by closing its individual
manual shut-off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.45 kPa).
United Kingdom

ELECTRICAL
NOTE: Ensure the electrical supply matches the kettle’s requirements as stated on the rating
label.
This kettle is built to comply with CE standards. Many local codes exist, and it is the responsibility
of the owner and installer to comply with these codes.
NOTE: Maximum voltage for LVD is 440 volts for CE marked appliances.
Remove the console cover. A wiring diagram is affixed to the underside of the cover. Feed
permanent copper wiring through the cut-out in the rear or bottom of the console, and fasten to
the terminal block. Be sure to connect the ground wire to the separate ground terminal connector
(ground lug). Replace console cover.
United Kingdom

OPERATING INSTRUCTIONS
2
9
4
1
3
10 4
6
8
11 5
General Parts Drawing
ITEM # DESCRIPTION
1. On-Off Switch/Solid State Temperature Control
2. Heat Indicator Light (Green)
3. Low Water Indicator Light (Red)
4. Vacuum/Pressure Gauge
5. Pressure Relief Valve
6. Tilt Wheel
7. Power Tilt Control Switch (not shown)
8. Tangent Draw-Off Valve
9. Ignition Failure Indicator Light (Amber)
10. Water Level Sight Glass
11. Flue
United Kingdom

OPERATION
OPERATING THE KETTLE
IMPORTANT: Do not lean on kettle or place objects on kettle lip. Serious injury could result if
kettle tipped over, spilling hot contents.
1. Before turning kettle on, read the Vacuum/Pressure Gauge. The gauges needle should be in
the green zone. If the needle is in the "VENT AIR" zone, refer to the Kettle Venting Instructions.
Once heated, the kettle's normal maximum operating pressure is approximately 10-12 psi, while
cooking a water base product.
TEMPERATURE RANGE CHART
Temperature Approximate
Control Product Temperature
Setting °F °C
1. 130 54
2. 145 63
3. 160 71
4. 170 77
5. 185 85
6. 195 91
7. 210 99
8. 230 110
9. 245 118
10. 260 127
NOTE: Certain combinations of ingredients will result in temperature variations.
2. Preheat the kettle by turning the ON/OFF Switch/Solid State Temperature Control to the
desired temperature setting (see "Temperature Range Chart"). The Heat Indicator Light (Green)
will remain lit, indicating the element is on, until the temperature setting is reached. When the
green light goes off, the elements are off, and preheating is complete.
NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of
this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle
before heating is begun.
3. Place food product into the kettle. The Heat Indicator Light (Green) will cycle on and off
indicating the elements are cycling on and off to maintain the set temperature.
NOTE: Do not fill kettle above recommended level marked on outside of kettle.
4. When cooking is completed turn ON/OFF Switch/Solid State Temperature Control to the "OFF'
position.
United Kingdom

CLEANING INSTRUCTIONS
CARE AND CLEANING
Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance
and to ensure its continued safe, reliable operation. The best time to clean is shortly after each
use (allow unit to cool to a safe temperature).
WARNINGS:
Do not use detergents or cleansers that are chloride based
or contain quaternary salt.
Do not use a metal bristle brush or scraper.
Steel wool should never be used for cleaning the stainless steel.
Unit should never be cleaned with a high pressure spray hose.
Do not leave water sitting in unit when not in use.
Chloride
Cleaners
Steel Pads
Wire Brush
& Scrapers
High Pressure
Spray Hose
Stagnant Water
United Kingdom

CLEANING INSTRUCTIONS
1. Turn unit off.
2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a
dishwasher.
3. Prepare a warm water and mild detergent solution in the unit.
4. Remove food soil using a nylon brush.
5. Loosen food which is stuck by allowing it to soak at a low temperature setting.
6. Drain unit.
7. Rinse interior thoroughly.
8. If the unit is equipped with a Tangent Draw-Off Valve, clean as follows:
a) Disassemble the draw-off valve first by turning the valve knob counter-clockwise, then turning the large
hex nut counter-clockwise until the valve stem is free of the valve body.
b) In a sink, wash and rinse the inside of the valve body using a nylon brush.
c) Use a nylon brush to clean tangent draw-off tube.
d) Rinse with fresh water
e) Reassemble the draw-off valve by reversing the procedure for disassembly. The valve's hex nut should
be hand tight only.
9. If the unit is equipped with a Butterfly Valve, clean as follows:
a) Place valve in open position.
b) Wash using a warm water and mild detergent solution.
c) Remove food deposits using a nylon brush.
d) Rinse with fresh water.
e) Leave valve open when unit is not in use.
10. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.
NOTES:
•For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar,
or a solution of ammonia in water.
•Leave the cover off when the kettle is not in use.
•For more detailed instructions refer to the Nafem Stainless Steel Equipment Care and Cleaning manual
(supplied with unit).
United Kingdom

SERVICE
CALIBRATING PROCEDURE
1. Kettle must be empty when this procedure is executed.
2. Insure the kettle is at room temperature and has a vacuum before you begin calibrating
procedure. If unit requires venting refer to "Kettle Venting Instructions".
3. Turn kettle ON and set temperature dial to 10 (Max.).
4. Allow the unit to cycle twice.
5. Using a digital surface thermometer locate the hottest point on inner kettle surface.
6. Note temperature when the unit cycles off. It should be between 260°- 265°F.
7. If adjustment is required turn the potentiometer slightly clockwise to INCREASE or counter-
clockwise to DECREASE temperature.
8. Allow the unit to cycle twice.
9. Locate the hottest point and re-check temperature of the inner kettle surface with a digital
surface thermometer.
10. Repeat steps 5. through 8. until unit is calibrated.
United Kingdom

PRESSURE RELIEF VALVE PERIODIC TESTING PROCEDURE
WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.
Most insurance agencies require periodic testing of pressure relief valves used on pressure
vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve.
We recommend this test be performed twice a year.
NOTE: The following instruction is intended for use by qualified service personnel.
WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary
precautions including the use of gloves and eye protection to prevent personal injury.
DANGER: Pressure relief valve will exhaust high temperature steam. Contact with skin could
result in serious burns. Keep face, hands and body clear of discharge.
DANGER: Working on machines with power could result in severe electrical shock.
1. With the kettle empty, turn unit ON and set temperature control to 10 (Max.). Allow the kettle
to heat until the unit cycles off.
2. Switch unit OFF and disconnect main power at fused disconnect switch.
3. Stand to the side of the pressure relief valve discharge tube and pull valve open for a
maximum of one second. Repeat test three to four times. Each time the mechanism should
move freely and be accompanied by a rapid escape of steam.
If valve appears to be sticking replace pressure relief valve.
If foreign material is discharged then drain kettle and replace pressure relief valve.
United Kingdom