Clevo D800P User manual

Preface
I
Preface
Notebook Computer
D800P Series
Service Manual

Preface
II
Preface
Notice
The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven-
dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica-
tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
December 2003
Trademarks
Intel®and Pentium®are registered trademarks of Intel Corporation.
Windows®is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.

Preface
III
Preface
About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.
Appendices A, Part Lists
Appendices B, Schematic Diagrams

Preface
IV
Preface
Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro-
gram. It also describes the installation and operation of the utility programs provided with the notebook PC.

Preface
V
Preface
Contents
Introduction ..............................................1-1
Overview .........................................................................................1-1
System Specifications .....................................................................1-2
External Locator - Top Views .........................................................1-6
External Locator - Front View & Left Side View ...........................1-7
External Locator - Right Side & Rear Views ..................................1-8
External Locator - Bottom View .....................................................1-9
Mainboard Overview - Top ...........................................................1-10
Key Parts .......................................................................................1-10
Mainboard Overview - Bottom .....................................................1-11
Key Parts .......................................................................................1-11
Mainboard Overview - Top ...........................................................1-12
Connectors .....................................................................................1-12
Mainboard Overview - Bottom .....................................................1-13
Connectors .....................................................................................1-13
Disassembly ...............................................2-1
Overview .........................................................................................2-1
Maintenance Tools ..........................................................................2-2
Connections .....................................................................................2-2
Maintenance Precautions .................................................................2-3
Cleaning ..........................................................................................2-3
Disassembly Steps ...........................................................................2-4
Removing the Battery ......................................................................2-6
Removing the 2nd Modular Drive Bay (Bay Two) CD Device ......2-7
Removing the 1st Modular Drive Bay (Bay One) Device ..............2-8
Removing the Primary Hard Disk ...................................................2-9
Removing the Hard Disk Drive in Bay One .................................2-10
Removing the Hard Disk Drive in Bay Three ...............................2-11
Removing the TV Tuner Module ..................................................2-12
Removing the Keyboard ............................................................... 2-13
Removing the System Memory .................................................... 2-14
Removing the CPU ....................................................................... 2-15
Removing the Switch Keyboard Assembly .................................. 2-17
Removing the Bottom Case Assembly ......................................... 2-18
Removing the HDD & MP3 Converter Board ............................. 2-20
Removing the Audio Board .......................................................... 2-21
Removing the Modem Module ..................................................... 2-22
Removing the Floppy Disk Drive Assembly ................................ 2-23
Removing the TouchPad Module ................................................. 2-24
Removing the Inverter Board ....................................................... 2-25
Removing the LCD ....................................................................... 2-26
Part Lists for D800P ................................A-1
Part List Illustration Location ........................................................ A-2
Top ................................................................................................. A-3
Bottom ........................................................................................... A-4
LCD 15" ......................................................................................... A-5
LCD 16" ......................................................................................... A-6
Battery ............................................................................................ A-7
Center Cover .................................................................................. A-8
Center Cover Finger ...................................................................... A-9
CD-ROM Drive ........................................................................... A-10
CD-RW Drive .............................................................................. A-11
Combo Drive ............................................................................... A-12
DVD-ROM Drive ........................................................................ A-13
Audio DJ ...................................................................................... A-14
Floppy Disk Drive ....................................................................... A-15
First Hard Disk Drive .................................................................. A-16
Second Hard Disk Drive .............................................................. A-17
Third Hard Disk Drive ................................................................. A-18

Preface
VI
Preface
Third Hard Disk - Dummy ........................................................... A-19
IP Sharing Module .......................................................................A-20
MP3 Player ...................................................................................A-21
Card Reader .................................................................................. A-22
Schematic Diagrams for D800P ..............B-1
System Block Diagram ................................................................... B-2
CPU Northwood & Prescott (1 of 2) .............................................. B-3
CPU Northwood & Prescott (2 of 2) .............................................. B-4
CPU Decoupling ............................................................................ B-5
CLK409 .......................................................................................... B-6
Springdale (HOST, AGP, Hub) ...................................................... B-7
Springdale (DDR, Interface) .......................................................... B-8
DDR Termination ........................................................................... B-9
DDR SODIMM ............................................................................ B-10
Springdale (Voltage, PLL, VSS) .................................................. B-11
Mobility M10-P ............................................................................ B-12
Mobility M10-P MEM A/B .......................................................... B-13
VGA DDR DRAM Channel A ..................................................... B-14
VGA DDR DRAM Channel B ..................................................... B-15
VGA DDR DRAM Termination .................................................. B-16
Mobility M10-P_POW ................................................................. B-17
TV Tuner, DVI & Video In .......................................................... B-18
TV Out & LVDS .......................................................................... B-19
ICH5 (1 of 2) ................................................................................ B-20
ICH5 (2 of 2) ................................................................................ B-21
USB Port & RTC .......................................................................... B-22
RAID PDC20265R ....................................................................... B-23
HDD, CD-R/W & IP Sharer ......................................................... B-24
AMP TPA0132 / ALC650 ............................................................ B-25
LCM & Audio Jack ...................................................................... B-26
Audio DJ/CDROM ....................................................................... B-27
Fan Control & Beep ......................................................................B-28
Flash ROM/LPT1 .........................................................................B-29
NS87393 LPC Bridge & Super I/O ..............................................B-30
I/O, FDD, LED & Debug .............................................................B-31
KBC H8 ........................................................................................B-32
MDC, Wireless & BT ...................................................................B-33
PCI 1520 .......................................................................................B-34
PCMCIA Connector .....................................................................B-35
IEEE 1394 TSB43AB21 ...............................................................B-36
LAN RTL8100C/RTL8110S(B)-32 .............................................B-37
Power Plane ..................................................................................B-38
Vcore .............................................................................................B-39
System Power 1 ............................................................................B-40
System Power 2 ............................................................................B-41
Charger .........................................................................................B-42
3VH8, VDD1.8 .............................................................................B-43

Introduction
Overview 1 - 1
1.Introduction
Chapter 1: Introduction
Overview
This manual covers the information you need to service or upgrade the D800P series notebook computer. Information about
operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about drivers (e.g. VGA
& audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. Windows 2000 & Windows XP) have their own manuals as do application software (e.g. word pro-
cessing and database programs). If you have questions about those programs, you should consult those manuals.
The D800P notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description of the upgrade
procedures for each specific component. Please note the warning and safety information indicated by the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.

Introduction
1 - 2 System Specifications
1.Introduction
System Specifications
Feature Specifications D800P
Processor Types Intel Pentium 4 Processor - (478-pin) mFC-PGA2 package supporting Hyper Threading Technology
(µ0.13) 0.13 Micron Process Technology,
512K L2 Cache & 800MHz FSB
2.40/ 2.60/ 2.80/ 3.00/ 3.20 GHz
Core Logic Intel® 865PE + ICH5
Structure Fully PC2001 Compliant
ACPI 1.0B Compliant
PC2001 Compliant
Security Security (Kensington® Type) Lock Slot
BIOS Password
Memory 64 bit data bus system memory
Two 200-pin DDR SODIMM sockets, supporting Dual DDR SDRAM SODIMM (2.5V) - DDR400MHz or
DDR333MHz compliant
DDR 400MHz memory expandable to 1GB (compatible with 256/512 MB SODIMM Modules)
DDR 333MHz memory expandable to 2GB (compatible with 256/512/1024 MB SODIMM Modules)
BIOS One 512KB Flash ROM
Phoenix BIOS with Smart Battery
Plug and Play (1.0a), ACPI 1.0B
LCD Options 16.0" 1280 x 1024 SXGA TFT
15.0" 1600 x 1200 UXGA TFT
Display ATI Radeon 9600 PRO High Performance Chip
128MB DDR Graphic Memory On Board
UltraAGP™ 8x
128-bit 2D/3D Graphics Engine
Motion Compensation and IDCT for DVD Content Playback Accelerator
Fully DirectX 9 Compliant Graphics Engine
Table 1 - 1
D800P
System
Specifications

Introduction
System Specifications 1 - 3
1.Introduction
Audio Virtual 6-Channel Audio Output
AC'97 2.2 Compliant Interface
Compatible with Sound-Blaster PRO™/ 16
Advanced Wavetable Synthesizer
Direct Sound™ 3D Accelerator
Full Duplex
Virtual AC3
S/PDIF Digital Output (5.1 CH) for DVD content and Stereo Audio
Built-In Microphone
Audio DJ
2 Built-In Speakers
Interface Built-in TouchPad (PS/2)
Four USB 2.0 Ports (USB 1.1 compatible)
One IEEE 1394 Port
One S-Video-Out Jack for TV output
One S-Video-In Jack (option included with TV Tuner only)
One Parallel Port (LPT1), supporting ECP / EPP 1.7 and 1.9
One COM port
Infrared Transceiver supporting FIR & IrDA 1.1 file transfer
One DVI Video Output
One External Keyboard/Mouse (through Y-Cable)
One Headphone-Out/Speaker-Out Jack
One S/PDIF Out Port/Microphone-In Jack (through Y-cable only)
One Line-In Jack (option included with TV Tuner only)
One RJ-45 Jack for 1000M/10M LAN
One RJ-11 Jack for 56K MDC Modem
DC-In Jack
Keyboard “Win Key” Keyboard (including a numeric keypad)
3 Application Hot-keys for Web Browser, E-Mail, and Application
PC Card Two Type II PCMCIA 3.3V/5V Sockets, OR one Type III PCMCIA 3.3V/5V Socket (no Zoomed Video support)
Feature Specifications D800P

Introduction
1 - 4 System Specifications
1.Introduction
Storage One Fixed FDD
One Changeable 2.5" 9.5mm Primary HDD
1st Modular Drive Bay (Bay One) for one of the following:
DVD-ROM (12.7mmH)
CD-ROM
CD-RW
Combo Drive (DVD-ROM + CD-RW)
IP Sharing Module
2nd HDD
RAID HDD (RAID 0, RAID 1 HDD Fault-Tolerance System)
DVD-RW
2nd Modular Drive Bay (Bay Two) for one of the following:
DVD-ROM (12.7mmH)
CD-ROM
CD-RW
Combo Drive (DVD-ROM + CD-RW / DVD-RW)
DVD-RW
3rd Modular Drive Bay (Bay Three) for one of the following:
3rd HDD (optional)
TV-Tuner (optional)
4th Modular Drive Bay (Bay Four) for one of the following:
One Portable MP3 Player with Storage Disk (optional)
One Portable 6-in-1 Flash Card Reader (optional)
Communication Wireless Infrared Transfer IrDA 1.1, 1cm~1M Operating Distance, 4Mbps FIR
1000 BASE-T (Gigabit) Ethernet LAN on board (10/100 BASE-T compatible)
56K MDC Modem V.90 compliant (V.92 software driver upgradeable)
802.11b Wireless LAN, USB Interface (optional)
IP Sharing Module for ADSL or Cable Modem (optional)
Bluetooth Module with USB Interface (optional)
Feature Specifications D800P

Introduction
System Specifications 1 - 5
1.Introduction
Indicators LED Indicator (HDD, Power Status, Num Lock, Caps Lock, Scroll Lock, AC-In, Battery Charging, E-Mail)
Audio DJ Control Display (Power, Play/Pause, FWD, RWD, Stop, Volume+, Volume-)
Power Management Supports ACPI v1.0B
Supports APM v1.2
Soft Off by System Power Button
Supports Suspend to Disk
Battery Low Suspend
Resume From Alarm
Close-Cover Switch
Power Full Range 120 Watt AC adapter - AC in 100~240V, 47~63Hz
Supports Smart Lithium-Ion Battery 14.8v, 6.6Ah (12 cells)
Weight 4.97 kg with 12-Cell Lithium-Ion Battery (Minimum)
Physical Dimensions 360 (w) x 299 (d) x 54.5 (h) mm
Environmental Spec Temperature
Operating: 5°C~ 35°C
Non-Operating: -20°C ~ 60°C
Relative Humidity
Operating:20% ~ 80%
Non-Operating:10% ~ 90%
Optional DVD-ROM Drive (12.7mmH)
CD-RW Drive (12.7mmH)
Combo Drive (DVD-ROM and CD-RW, 12.7mmH)
Portable MP3 Player
USB Wireless LAN Module
Software DVD Player
IP Sharing Module
TV-Tuner Module
DVD-RW Drive (12.7mmH)
Bluetooth Module
6-in-1 Flash Card Reader
Feature Specifications D800P

Introduction
1 - 6 External Locator - Top Views
1.Introduction
External Locator - Top Views
56
7
8
9
1
2
4
3
2
5
6
7
4
10
Figure 1 - 1
Top Views
1. LCD
2. LED Power,
Battery & E-Mail
Status Indicators
3. Built-In
Microphone
4. Hot-Key Buttons
5. LED Status
Indicators
6. Power Button
7. Close Cover
Switch
8. Keyboard
9. TouchPad and
Buttons
10. LCD Latch

Introduction
External Locator - Front View & Left Side View 1 - 7
1.Introduction
External Locator - Front View & Left Side View Figure 1 - 2
Front View
1. LCD Latch
2. Audio “DJ” CD
Player Control
Panel On/Off
Switch
3. Previous Track
4. Next Track
5. LCD
6. Play/Pause
7. Stop
8. Volume Down
9. Volume Up
10. Speakers
Figure 1 - 3
Left Side View
1. S/PDIF Out Port/
Microphone-In
Jack
2. Y-Cable
3. Line-In Jack
4. Headphone-Out
Jack
5. Infrared
Transceiver
6. PC Card Slot
Eject Buttons
7. PC Card Slot
8. FDD
9. Drive Bay One
10. Drive Bay Two
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1
2 876
59
1010
54
13876
9
2

S/PDIF Out & Microphone-In Functions
You must use the Y-cable provided to enable the S/PDIF Out and Microphone-
In functions (S/PDIF connection is to the longer end of the cable).
Line-In Function with TV Tuner Installed
With the TV Tuner installed, the line-in jack will only be functional while the TV Studio
software is running.
10

Introduction
1 - 8 External Locator - Right Side & Rear Views
1.Introduction
External Locator - Right Side & Rear Views
Figure 1 - 4
Right Side View
1. 4th Modular
Drive Bay (Bay
Four) for MP3
Player (Optional)
Or 6-in-1 Flash
Card Reader
(Optional)
2. Bay Four
Release Switch
3. Fan Intake/Vent
4. Kensington Lock
Figure 1 - 5
Rear View
1. DC-In Jack
2. 4 * USB Ports
3. S-Video-In Port
(Optional)
4. S-Video-Out Port
5. External Monitor
(CRT) Port
6. Coaxial TV
Antenna Input
(Optional)
7. Serial Port
8. IEEE 1394 Port
9. Parallel Port
10. PS/2 Type Port
11. Giga LAN Jack
12. RJ-11 Phone
Jack
1
2
34

Software Installation Warning
Make sure the MP3 player is not in
the slot when installing operating
systems, and any of the drivers
listed in User’s Manual.
6
7 8 9 11 12
1
510
3
24

S-Video-In Port
The S-Video-In port will only be available if you have the Optional TV Tuner installed.

Introduction
External Locator - Bottom View 1 - 9
1.Introduction
External Locator - Bottom View Figure 1 - 6
Bottom View
1. Vent/Fan Outlets
2. CPU Cover
3. Battery (the
primary HDD is
located under
the battery)
4. Primary Hard
Disk
5. Changeable
Drive Bay Three
(for TV Tuner or
HDD)
1
2
3
4
1
5

Introduction
1 - 10 Mainboard Overview - Top
1.Introduction
Mainboard Overview - Top
Key Parts
Figure 1 - 7
Mainboard Top
Key Parts
1. Memory Sockets
(no memory
installed)
2. ATI Mobility
M10-P
3. VGA DDR
DRAM
4. 1394 Controller
TSB43AB21
5. Flash ROM
BIOS
6. KBC H8 H8S-
2149 HM
7. Audio Codec
ALC650
8. TPA0132
9. LPC Super I/O
10. VCORE
1
2
8
10
3
4
7
3
5
6
3
3

Introduction
Mainboard Overview - Bottom 1 - 11
1.Introduction
Mainboard Overview - Bottom
Key Parts
Figure 1 - 8
Mainboard Bottom
Key Parts
1. CPU Socket (no
CPU installed)
2. Intel Springdale
865PE
3. CLK 409
4. Intel ICH5
5. Realtek
RTL8100C/
RTL8110S (B)-32
6. RAID
PDC20265R
7. Audio DJ
Controller
8. Cardbus TI1520
9. LPC Bridge &
Super I/O
1
2
3
4
5
6
7
89

Introduction
1 - 12 Mainboard Overview - Top
1.Introduction
Mainboard Overview - Top
Connectors
Figure 1 - 9
Mainboard Top
Connectors
1. Modem Cable
(JFAN1)
2. Modem
Connector
(JMDC1)
3. LCD/Inverter
connector (CN4)
4. WLAN Cable
(JML1)
5. CMOS Battery
(JBAT1)
6. Fan (JFAN2)
7. Bluetooth (JBT1)
8. Floppy Disk
Drive Connector
(CN5)
9. Audio Board
Connector (J4)
10. TouchPad
Connector (J2)
11. Keyboard
Connector
(JKB1)
12. Hard Disk Drive
& MP3 Board
Connector
(CON1)
13. Switch Keyboard
Connector(J1)
5
7
8
4
6
1
2
3
9
10
11
12
13