Clevo E4120 User manual



Preface
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Preface
Notebook Computer
E4120 / E4121-C / E4125-C / E4121D-C
Service Manual

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Notice
The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven-
dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica-
tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
March 2010
Trademarks
Intel, Celeron and Intel Core are trademarks of Intel Corporation.
Windows®is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.

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About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the E4120 /
E4121-C / E4125-C / E4121D-C series notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams

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IMPORTANT SAFETY INSTRUCTIONS
Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to per-
sons when using any electrical equipment:
1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet
basement or near a swimming pool.
2. Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote risk of elec-
trical shock from lightning.
3. Do not use the telephone to report a gas leak in the vicinity of the leak.
4. Use only the power cord and batteries indicated in this manual. Do not dispose of batteries in a fire. They may
explode. Check with local codes for possible special disposal instructions.
5. This product is intended to be supplied by a Listed Power Unit with an AC Input of 100 - 240V, 50 - 60Hz, DC Output
of 19V, 3.42A OR 18.5V, 3.5A (65 Watts) minimum AC/DC Adapter.
CAUTION
Always disconnect all telephone lines from the wall outlet before servicing or disassembling this equipment.
TO REDUCE THE RISK OF FIRE, USE ONLY NO. 26 AWG OR LARGER,
TELECOMMUNICATION LINE CORD
This Computer’s Optical Device is a Laser Class 1 Product

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Instructions for Care and Operation
The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions:
1. Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged.
2. Keep it dry, and don’t overheat it. Keep the computer and power supply away from any kind of heating element. This
is an electrical appliance. If water or any other liquid gets into it, the computer could be badly damaged.
3. Follow the proper working procedures for the computer. Shut the computer down properly and don’t forget to save
your work. Remember to periodically save your data as data may be lost if the battery is depleted.
Do not expose the computer
to any shock or vibration. Do not place it on an unstable
surface. Do not place anything heavy
on the computer.
Do not expose it to excessive
heat or direct sunlight. Do not leave it in a place
where foreign matter or mois-
ture may affect the system.
Don’t use or store the com-
puter in a humid environment. Do not place the computer on
any surface which will block
the vents.
Do not turn off the power
until you properly shut down
all programs.
Do not turn off any peripheral
devices when the computer is
on.
Do not disassemble the com-
puter by yourself. Perform routine maintenance
on your computer.

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4. Avoid interference. Keep the computer away from high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage your data.
5. Take care when using peripheral devices.
Power Safety
The computer has specific power requirements:
• Only use a power adapter approved for use with this computer.
• Your AC adapter may be designed for international travel but it still requires a steady, uninterrupted power supply. If you are
unsure of your local power specifications, consult your service representative or local power company.
• The power adapter may have either a 2-prong or a 3-prong grounded plug. The third prong is an important safety feature; do
not defeat its purpose. If you do not have access to a compatible outlet, have a qualified electrician install one.
• When you want to unplug the power cord, be sure to disconnect it by the plug head, not by its wire.
• Make sure the socket and any extension cord(s) you use can support the total current load of all the connected devices.
• Before cleaning the computer, make sure it is disconnected from any external power supplies.
Use only approved brands of
peripherals. Unplug the power cord before
attaching peripheral devices.
Do not plug in the power
cord if you are wet. Do not use the power cord if
it is broken. Do not place heavy objects
on the power cord.
Power Safety
Warning
Before you undertake
any upgrade proce-
dures, make sure that
you have turned off the
power, and discon-
nected all peripherals
and cables (including
telephone lines). It is
advisable to also re-
move your battery in
order to prevent acci-
dentally turning the
machine on.

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Battery Precautions
• Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer.
• Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the
computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.
• Recharge the batteries using the notebook’s system. Incorrect recharging may make the battery explode.
• Do not try to repair a battery pack. Refer any battery pack repair or replacement to your service representative or qualified service
personnel.
• Keep children away from, and promptly dispose of a damaged battery. Always dispose of batteries carefully. Batteries may explode
or leak if exposed to fire, or improperly handled or discarded.
• Keep the battery away from metal appliances.
• Affix tape to the battery contacts before disposing of the battery.
• Do not touch the battery contacts with your hands or metal objects.
Battery Guidelines
The following can also apply to any backup batteries you may have.
• If you do not use the battery for an extended period, then remove the battery from the computer for storage.
• Before removing the battery for storage charge it to 60% - 70%.
• Check stored batteries at least every 3 months and charge them to 60% - 70%.
Battery Disposal
The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of its useful life, under var-
ious state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste
officials for details in your area for recycling options or proper disposal.
Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
Discard used battery according to the manufacturer’s instructions.
Battery Level
Click the battery icon in the taskbar to see the current battery level and charge status. A battery that drops below a level of 10%
will not allow the computer to boot up. Make sure that any battery that drops below 10% is recharged within one week.

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Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro-
gram. It also describes the installation and operation of the utility programs provided with the notebook PC.

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Contents
Introduction ..............................................1-1
Overview .........................................................................................1-1
System Specifications .....................................................................1-2
External Locator - Top View with LCD Panel Open ......................1-4
External Locator - Front & Right side Views .................................1-5
External Locator - Left Side & Rear View .....................................1-6
External Locator - Bottom View .....................................................1-7
Mainboard Overview - Top (Key Parts) .........................................1-8
Mainboard Overview - Bottom (Key Parts) ....................................1-9
Mainboard Overview - Top (Connectors) .....................................1-10
Mainboard Overview - Bottom (Connectors) ...............................1-11
Disassembly ...............................................2-1
Overview .........................................................................................2-1
Maintenance Tools ..........................................................................2-2
Connections .....................................................................................2-2
Maintenance Precautions .................................................................2-3
Disassembly Steps ...........................................................................2-4
Removing the Battery ......................................................................2-5
Removing the Hard Disk Drive .......................................................2-6
Removing the Optical (CD/DVD) Device ......................................2-8
Removing the System Memory (RAM) ..........................................2-9
Removing and Installing the Processor .........................................2-11
Removing the Wireless LAN Module ...........................................2-14
Removing the 3.75G Module ........................................................2-15
Removing the Modem ...................................................................2-16
Removing the Bluetooth Module ..................................................2-17
Removing the LCD Back Cover (for E4121D-C only) .................2-18
Removing the LCD Front Cover ...................................................2-20
Removing the Keyboard ................................................................2-21
Part Lists ..................................................A-1
Part List Illustration Location ........................................................ A-2
Top (E4120 / E4121-C / E4121D-C) ............................................. A-3
Top (E4125) ................................................................................... A-4
Bottom ........................................................................................... A-5
LCD (E4120 / E4121-C) ................................................................ A-6
LCD (E4125) ................................................................................. A-7
LCD (E4121D-C) .......................................................................... A-8
HDD ............................................................................................... A-9
Blu-Ray Combo ........................................................................... A-10
DVD-Super Multi Drive .............................................................. A-11
Schematic Diagrams.................................B-1
System Block Diagram ...................................................................B-2
Clock Generator ..............................................................................B-3
Processor 1/7 ...................................................................................B-4
Processor 2/7 ...................................................................................B-5
Processor 3/7 ...................................................................................B-6
Processor 4/7 ...................................................................................B-7
Processor 5/7 ...................................................................................B-8
Processor 6/7 ...................................................................................B-9
Processor 7/7 .................................................................................B-10
DDRIII SO-DIMM_0 ...................................................................B-11
DDRIII SO-DIMM_1 ...................................................................B-12
LVDS, Inverter .............................................................................B-13
HDMI, CRT ..................................................................................B-14
IBEXPEAK - M 1/9 ......................................................................B-15
IBEXPEAK - M 2/9 ......................................................................B-16
IBEXPEAK - M 3/9 ......................................................................B-17
IBEXPEAK - M 4/9 ......................................................................B-18

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Preface
IBEXPEAK - M 5/9 .....................................................................B-19
IBEXPEAK - M 6/9 .....................................................................B-20
IBEXPEAK - M 7/9 .....................................................................B-21
IBEXPEAK - M 8/9 .....................................................................B-22
IBEXPEAK - M 9/9 .....................................................................B-23
New Card, Mini PCIE ..................................................................B-24
CCD, 3G, TPM .............................................................................B-25
Card Reader, LAN (JMB251) ......................................................B-26
LAN (JMC251), SATA HDD, ODD ...........................................B-27
Audio Codec VIA 1812 ................................................................B-28
KBC-ITE IT8502E .......................................................................B-29
LED, MDC, BT ............................................................................B-30
USB, Fan, TP, Multi Con1 ........................................................... B-31
5VS, 3VS, 1.05VS ........................................................................B-32
Power 3.3V/5V .............................................................................B-33
Power 1.5V/0.75V/1.8VS .............................................................B-34
Power 1.1VS_VTT .......................................................................B-35
Power VGFX_CORE ...................................................................B-36
V-Core ..........................................................................................B-37
DC-In, Charger .............................................................................B-38
Click Board ..................................................................................B-39
Audio / USB / RJ11 Board ........................................................... B-40
Power Switch & LID Board ......................................................... B-41

Introduction
Overview 1 - 1
1.Introduction
Chapter 1: Introduction
Overview
This manual covers the information you need to service or upgrade the E4120 / E4121-C / E4125-C / E4121D-C series
notebook computer. Information about operating the computer (e.g. getting started, and the Setup utility) is in the User’s
Manual. Information about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the
computer.
Operating systems (e.g. Windows 7, Windows Vista, etc.) have their own manuals as do application software (e.g. word
processing and database programs). If you have questions about those programs, you should consult those manuals.
The E4120 / E4121-C / E4125-C / E4121D-C series notebook is designed to be upgradeable. See Disassembly on page 2
- 1 for a detailed description of the upgrade procedures for each specific component. Please note the warning and safety
information indicated by the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.

Introduction
1 - 2 System Specifications
1.Introduction
System Specifications
Processor
Intel® Core™i7-620M Processor:
(2.66GHz)
32nm (32 Nanometer) Process Technology,
4MB L2 Cache & 1066MHz FSB - TDP 35W
rPGA988A Socket P Package
Intel® Core™i5-540M Processor:
(2.53GHz)
32nm (32 Nanometer) Process Technology,
3MB L2 Cache & 1066MHz FSB - TDP 35W
rPGA988A Socket P Package
Intel® Core™i5-520M Processor:
(2.4GHz)
32nm (32 Nanometer) Process Technology,
3MB L2 Cache & 1066MHz FSB - TDP 35W
rPGA988A Socket P Package
Intel® Core™i5-430M Processor:
(2.26GHz)
32nm (32 Nanometer) Process Technology,
3MB L2 Cache & 1066MHz FSB, - TDP 35W
rPGA988A Socket P Package
Intel® Core™i3-350M Processor:
(2.26GHz)
32nm (32 Nanometer) Process Technology,
3MB L2 Cache & 1066MHz FSB - TDP 35W
rPGA988A Socket P Package
Intel® Core™i3-330M Processor:
(2.13GHz)
32nm (32 Nanometer) Process Technology,
3MB L2 Cache & 1066MHz FSB - TDP 35W
rPGA988A Socket P Package
Core Logic
Intel®HM55 Chipset
Display
14.0” / 35.56cm 16:9 HD (1366 * 768)
Memory
Dual Channel DDRIII (DDR3)
Two 204 Pin SO-DIMM sockets supporting
DDR3 1066 MHz
Memory Expandable up to 4GB (using 2GB
SO-DIMM Modules)
Video
Intel® HM55 Integrated Video:
High Preference 3D/2D Graphic Accelerator
Shared Memory Architecture of up to
1748MB
Supports Microsoft DirectX10 Compatible
BIOS
One 32Mbit SPI Flash ROM
Phoenix™ BIOS
Storage
One Changeable 12.7mm(h) Super Multi/Blu-
ray Combo Optical Device Drive with SATA
Interface
One Changeable 2.5" / 9.5 mm (h) HDD with
SATA (Serial) Interface
Audio
High Definition Audio Interface
3D Enhanced Stereo System
Built-In Microphone
2 * Built-In Speakers
Keyboard & Pointing Device
Isolated WinKey Keyboard
Built-in TouchPad with Multi-Gesture
Functionality
Interface
Three USB 2.0 Ports
One External Monitor Port
One HDMI Out Port
One Headphone-Out Jack
One Microphone-In Jack
One RJ-45 LAN Jack
One RJ-11 Modem Jack
One DC-In Jack
Card Reader
Embedded 7-in-1 Card Reader (MS/ MS Pro/
SD/ Mini SD/ MMC/ RS MMC/ MS Duo) Note:
MS Duo/ Mini SD/ RS MMC Cards require a
PC adapter
Slots
One ExpressCard 34 Slot Supporting USB &
PCIe Interfaces
Two Mini-Card Slots with PCIe (Slot 1) & USB
(Slot 2) interface:
Slot 1 for WLAN Module (
Factory Option
)
Slot 2 for 3.75G Module (
Factory Option
)

Introduction
System Specifications 1 - 3
1.Introduction
Communication
56K
Fax/Modem
Built-In 10/100/1000Mb Base-TX
Ethernet LAN
Intel
®
WiFi Link 1000
(802.11 b/g/n) Half Mini-
Card PCIe WLAN Module (
Factory Option
)
3rd Party WLAN
802.11b/g/n
Half Mini-Card
Module with PCIe Interface(Option)
Bluetooth 2.1 + EDR (Enhanced Data Rate)
Module (Factory Option)
1.3M Pixel PC Camera Module with USB
interface (Factory Option)
UMTS/HSPDA-based
3.75G Module
with USB
Half Mini-Card Interface (
Factory Option
)
Quad-band GSM/GPRS (850 MHz, 900 MHz,
1800 MHz, 1900 MHz)
UMTS WCDMA FDD (2100 MHz)
Note that UMTS modes CAN NOT be used
in North America
Power Management
Supports Wake on LAN
Supports Wake on USB
Power
Full Range AC/DC Adapter
AC input 100 - 240V, 50 - 60Hz,
DC Output 19V, 3.42A or 18.5V, 3.5A (65
Watts)
Removable 6 Cell Smart Lithium Ion Battery
Pack 48.84WH
(Factory Option) Removable 6 Cell Smart
Lithium Ion Battery Pack 62.16WH
Security
Security (Kensington® Type) Lock Slot
BIOS Password
Operating System
Windows® Vista (with Service Pack 2)
Windows® 7
Design Feature
IMR Changeable LCD Back Covers (Factory
Option)
Environmental Spec
Temperature
Operating: 5°C - 35°C
Non-Operating: -20°C - 60°C
Relative Humidity
Operating: 20% - 80%
Non-Operating: 10% - 90%
Dimensions & Weight
340mm (w) * 238mm (d) * 15.6 - 35.2mm (h)
2.2 kg with 6 Cell Battery & ODD

Introduction
1 - 4 External Locator - Top View with LCD Panel Open
1.Introduction
External Locator - Top View with LCD Panel Open
Figure 1
Top View
1. Optional Built-In
PC Camera
2. LCD
3. Power Button
4. Hot Key Buttons
5. LED Status
Indicators
6. Keyboard
7. Built-In
Microphone
8. Touchpad &
Buttons
2
4
1
6
7
3
5
8

Introduction
External Locator - Front & Right side Views 1 - 5
1.Introduction
External Locator - Front & Right side Views
Figure 2
Front Views
1. LED Power
Indicators
Figure 3
Right Side Views
1. Microphone-In
Jack
2. Headphone-Out
Jack
3. USB 2.0 Port
4. RJ-11 Phone
Jack
5. Optical Device
Drive Bay
6. Security Lock
Slot
1
15
24
36

Introduction
1 - 6 External Locator - Left Side & Rear View
1.Introduction
External Locator - Left Side & Rear View
Figure 4
Left Side View
1. DC-In Jack
2. External Monitor
Port
3. RJ-45 LAN Jack
4. HDMI-Out Port
5. Vent/Fan Intake/
Outlet
6. 2 * USB 2.0 Ports
7. ExpressCard Slot
8. 7-in-1 Card
Reader
14
35
26 6 78
Figure 5
Rear View
1. Battery
1

Introduction
External Locator - Bottom View 1 - 7
1.Introduction
External Locator - Bottom View
Figure 6
Bottom View
1. Battery
2. Component Bay
Cover
3. Vent/Fan Intake/
Outlet
4. Hard Disk Bay
Cover
5. 3.75G/HSPA
USIM Card
Cover (optional)
Overheating
To prevent your com-
puter from overheating
make sure nothing
blocks the vent/fan in-
takes while the com-
puter is in use.
2
3
1
4
3
3
5
2
3
1
4
3
3
WITHOUT 3G WITH 3G

Introduction
1 - 8 Mainboard Overview - Top (Key Parts)
1.Introduction
Mainboard Overview - Top (Key Parts)
Figure 7
Mainboard Top
Key Parts
1. ExpressCard
Connector
2. JMC251
3. KBC ITE IT8512E
34
1
3
2
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