Cml J350 User manual

I

ModelJ350

Multi blade wood cutting machine

I

www.DaltonsWadkin.com

Mod

el

J350

Multiblade woodcurling machine

IN

srnUCTIO

N M

ANUAL

Li

st of co

nt

ents:

Machine identification

Warranty

Technical specifications

Phonometric survey

Individual sulety protection

-correct use

01

the machine and unrecommended operations

-residual risks

Installation:

Suction

ElectricaJ wiring

Control panel

Instructions for use

Wooden boards

Blades

Safety measures

Ulting

Positioning.

Testing

User security and residual risks

Possible anomaJies: iden

ti

fication and counter measu

res

Maintenance and cleaning

Lubrication

Electric diagrams

Spares

Enclosures Electric diagram

Motorposition diagram

Salety positioning diagram

Lubrication diagram

Drawing

Drawing 1

Pressure group

Main spindle

Sprocket axe

Free axe

Blade screw

Pressure group screw

. 1

1

Page

3

4

5

6

7

8

9

11

12

15

16

17

19

21

22

www.DaltonsWadkin.com

Model

J350

Multiblad9

wood

culling machine

MACHINE

IDENTIFICATION

MANUFACTURER:

DENOMINATION:

SERIAL NUMBER:

HOMOLOGATION NUMBER:

HOMOLOGATING BODY:

CONSTRUCTI

ON

YEAR:

TO

T

AL

INSTALLED KW:

OPERATING RATED VOLTAGE:

MAIN MOTOR POWER:

FEEDING CARPET MOTOR POWER:

PRESSING GROUP MOTOR POWER:

CARPET

SPEED REDUCER:

PRESSING GROUP REDICER TYPE:

CML

Sri

Viale delle Industria,

281B

I - 20040 CAMBIAGO (MI)

Tel.: ##39 2 95

30

80

16

Fax: ##39 2 95 30

80

03

CE

(standard marking)

J350

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P.

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078 11 97

CERMET

Via Aldo Moro

22

40068 S. Lazzaro di Savena (BO) Italy

19

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TYPE

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s.r

J

. 19Chnicaland/or dirmmsional modifications without

notice·

_,,_'"'

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~

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;

www.DaltonsWadkin.com

Mod

el

J3S0

MultllMdcl weedcutting machine

WARRANTY

The machine

i$

covered

by

asix-mooth warranty, starting

fr

om

the date of delivery.

All

parts that show

defect$1n

materials

Of

in

worlanan$hlpduring

thiS

period

will

be

repaired

Of

replaced Iree

01

charge.

This warranty

ooes

not

cover breakdowns due

10

transportation, or caused

by

electricat miswiring, breakage olblades, breakdowns duetooperator's mlsusageor

re$ulting from repairs performed

by

unauthorized personnel.

FOlWarding

charges

01

pans replaced duringIhe warranty period

are

10

be charged

10

the client.

TE

CHNIC

AL

SPECIFICATIONS J

350

Available

on

request:

• blade position laserIndicator

• quill for saw blad

es

(max

cu

tting

thictmess

115

mm)

Plea$e contact our olfice$ loravailability, de!ive!)' lenns,

etc

.

www.DaltonsWadkin.com

Model

J350

Multiblade woodcutting machine

l

NS

T1'lUCl10N MAN

UAL

Phonometric

survey

The phonometric survey

was

performed on a machine equipped with sound·

proofing materials in respect ISO 7960.

For survey data, see attached.

··Acoustlc equivalent pondered pressure PA 95

db

(A)

~Instant

sound

power

100

db

(A)

• Instant sound pressure >130 db

··Ambient correction factor K 1,9 db

NOTE: the noisevalues shown must

be

regarded asadmiSSion levels; therefore,

they

do

not necessariy represent sale operating levels.

www.DaltonsWadkin.com

Model

J350

MuIIl

blade woodcutling machine . '

In

d

ivi

du

al

sa

fe

ly

m

eas

ure

s

Safetymeasures

needed

IiIrlng

the inslallation, !heuse

anCVor

miUltenance

01

the

machine:

-gloves for handling pieces and

lilriog

the

substlMion

of

sawblades

-anticrush shoe

• safety leathervesl

-sound earproofing

Co

rrect

use

01

the

machin

e a

nd

unre

co

mmended

opera

tions

The

madline

is been planned lorlongitudinal masSivewood cu

tt

ing having two sides

parallel with t

or

more

sawbtades (in the technical specmcatlons you wilt see

maximum and minimum width).

Irs

lolbidden

using t

ne

machine

Ior

worIdng different

and'or

cutting material which

aren'conlormed

01

whatspecified, becausethe

S8O.Irity

measureshavebeen taken

in

function of the properuse, so I

rs

not allowed to make modillcations with-out the

manufaChJrer's

agreement

The user should make a

spedllc

training

to

use the

machine.

Re

sid

ual

ri

sks

Kind of:

-electrical: main switch should always

be

in condition "0" (anyway It's only

al

lowed

to authorised persons Into

the

electrical bo

)!"

)

- machine's entrance and

e

~

1t

• sawblades hoodling: mustbe

done

always wearing gtoves

-blades assemblymistake: having assembled the blades check that the conligura-

tion COfrisponds to the label near them

-the laserbeam device (optional)

-the positioning of

laser

done by the manufacturershouldn't be d"langed

or

in any

case must

not

cause sread radiation

or

reflection damages.

www.DaltonsWadkin.com

Model

J350

Multiblade woodculling machine

INSTRUCTION

MANUA

L

IN

STA

LLATI

ON

Lifting

The

machine

bodyis provided wilh

hoo~

that must be usedforhoisting. Care must

be taken to avoid bumps to the machine during this operation.

Fig. 1

:

Positioning

The machinemust

be

positioned on a solid cement base, adequatelly levelled and

capable of handling the weight.

Thus, proceed with the levelling of the machine by means

of

a precision level tool,

layed on the working surface.

Clampingthe machine isnotnecessary, as theweight

of

the machine itselfisenough

to hold t

he

machine perfectly steady without

damping

.

For a better working condition the machine' needs antivibrating supports placed

between the floor surface and machine's basement.

Fig. 2

"

www.DaltonsWadkin.com

Model

J350

Multi

bIIlde

woodI;utting tna<:hi".. . J

Vacuum

s

ystem

The

machine

must be connected

to

an

effiCient suction system by means

of

the

propersuction mouth (0 250 and l2Omm), respectively located on the froot part

cA

the

machine

and

in

the lowerpart

of

the pedestal.

The2SOmm suction mouth must always

be

usedduring the (I(lrmal operation of

the

machine, while the 120mm mouth must 00 closed.

The 120mm suction mou

th

mustonly be used during

th

e deaning operation.

The required suction

fl

ow

Is

of

about 5,3OOm'lhour, at a flow speed

of

3OmIs.

The ood of the lube which connects Ihe suction aspirating mouth must be flexible

about 1,5 M

t.

to allow

10

open property the blades head cover.

Ftg.3

815

,

,J

• •

-ft'i'

,

~.

J

-

380

1110

www.DaltonsWadkin.com

Model

J350

Multiblade woodculling machine •

Electrical

wiring

The electrical wiring should

be

done

by professionals:

all

ttJe

needed plans for electrical wiring are attached

10

the present manual.

Beforeconnection

to

a powerline make sure IhatIhe linevoltageis Ihe same

forthe

motors equipped on

ttJe

machine (see plale attached

to

Ihe machine body).

A-S-T connecting lerminals and the GND connecting terminal are located

in

the

panel

N.

t 7010 (see page 14).

The power suppfy wire must be properly

fi

xed by hold fast f

or

hooking the electrical

sets, and protected

by

means of a strong wiring cable.

The electrical connection can

be

made by means of aerial

or

underground wires:

in

both cases make sure that the wires are properly fixed.

The body of the machine must be connected to the ground.

The wires section mustbe able

to

handletheInstalled power; see the following table:

.~

J80V-SolU 220V·5OHJ:

molo<

BI

.des

molo< Molor ouppjy Autoowitch IIIod

..

molet

Molor oupply Autoowitch

~.

ourro

nl

wireo

o..,tion

ooffing

curr

o

nl

wl

..

o •

...,~o

~

...

lIlng

<

,.,

'"

(mm')

'"

(m

m')

'"

•

39.5

6><6+T

~

'"

6, IQ ro

•

~

~.,

~

93

.5

6,16

,

~

" " t\lrl0

..

T n

'"

~

,.

• &1.5

6><

1

6<-

T " '"

~

,~

The ammeter shows the

motor

power consumption; the above table shows the

maximum values according to the supply voaage and to the total installed power.

The consumption values should not be exceeded while the machine

is

worldng: in

that case the feeding track speed must be reduced.

After the electrical connection

cOl1trol

that the rotation direcUon of

all

motors is

correct, pressing. the E buttoo (see attached "Control panel") adjustment pressure

group.

pressing

the

~

m~'

~'~

.;,

;;;p.;;d,

has

been made correctly.

main

switch

in 0

position,

cut

off

the

electrical

li

ne

connected

to

the

machine

and

change

the

position

of

the

www.DaltonsWadkin.com

Model

J350

MulliblacJ. woodcutting machilJ8

Electric

al

connection position

I

www.DaltonsWadkin.com

Model

J350

Mulll

~

woodcuI/ing

machilWl

III

Control panel

A) EMERGENCY STOP button

8) Feeding speed setting button

C)

Feeding carpel ON-OFF bullon: ltIe carpet

wi~

not start if ltIe blades shaft is

stopped

D)

Blades shalt ON-OFF button

E)

Pressing group height

seWrlg

button

F)

Amme

te

r

G) Pressing group height mlllimitered scale

H) Blades door timer blinking Indicator

WARNING:

The machine will not

sta

rt

under one of the following

condi

tions:

• EMERGENCY STOP

butt

on press

ed

• Blades

ac

cess d

oo

r or f

ee

ding

ca

rpet acce

ss

d

oo

r opened

www.DaltonsWadkin.com

Mod

el

J350

Multiblade wood cutting machine

INSTRUC

TION

S

When

the operations explained

in

the

'InstaJlation' chapter have been made, the

machine

is

ready for working.

Following

are

listed -

in

the

right

order -all the operations that must

be

made

to

operate the machine,

Select the needed blade diameter.

The

following table shows the

ma

x

imum

cutting

th

icknesses according to the blade diameter.

Bladed~meler

Max

cuttilg

thickness

Ouil!lor

wilh

fixed

blades

sav.blades

Cl250mm

70mm

55

Cl300mm

95mm

80

Cl350mm

120mm

105

Cl370mm

130mm

115

Wi

th

the main switch N. 17010

set

on

the

position 1push the EMERGENCY

STOP

button

and

wait

un

til

lt1e

blades access door timer unlocks the blades access door

itself (the blinking indicator shows that

the

door

is

un

locked).

"Open

lt1e

blades access doorN.

17001

• Make sure that

lt1e

wood

ooa

r

ds

are

loc

k

ed

in

their places,

and

lined

up

with

the

pressing group.

11

is

important that

the

wood boards

are

made according

to

the

attached drawing

(see

attached:Wood boards'

),

and

made ofundeformable wood.

According blades'diameter, lift the sawblade quill set w

ilt1

the hand

wh

eel

N.

17013

high enough

so

that

you

can insert

the

blades

to

the

appropriate arbour.

•

Assernt:Oe

the btadesass'yand

its

spacers

direct

cn

the

shaft

of

the machine,

after

haWlg

carefu

l

ly

cleaned

the blades and

spacerv-ith

a

dry

doth

.

OnceyouhaveassetrbledthesaYAJlades tlIodIthespacerN.

17003

wi

th

the

mg

N,

17002

cnly

by

using

~

wrench

supp'ted

with

t

oot..ut

If

the

machine

Is

supplied

with

lI1

eqjII, k

eep

to

the

following

nstructions:

-

Take

off

the

sa\\t:llades

qui.

lrom the madline and

assemt:Oe

~

will1

the

awrwnale

quil's

hok'Jerdevice.

·Assernblethesawbtades

wi

thspaoo

rsN

,1

701

7

and

N.17016afterhavr,gwelldear.edeither

the

tJades

and

the

spacers

v-ith

rags

.

cnly

and

exck.tsively

cn

quirs

hoIderdevice.

•

'Nhen

lI1e

btadesao;sy

is

assembled,

\od(

the

threaded

Iock.(Jg

ring

N.

17015

only

by

means

cA

the

spOOfic

toot

SLqJIied

v-ith

the

machine.

•

Aoo::lrding

10

the

diameterrithe

moonted

blades,

ijt

lI1emai1

shah

wera

ti

ng

cn

the

manuaJ

wheel N.

1701310

aIowthe

assembly

cl

the

sa

w

QJiI

cn

its

shalt

ThiSoperaIionmustbedorleverycareluly,aslhesaw

qu

iUandtheshahareprcMdedwill1jOOts

that

must

mald1

togeiher

.

Then

gently

rotate

the

sawqu

ilkeeping

itv-ith

both

hands

I¥1

ti

l

~ wiI

matdl

the

shalt

W

arning:

neveruse

hamnl6!Sorsimilartods to

faci

l

ita

te

this

cparation

,

as

it

ls

~

10

be

parforrned

as

gently

as

possible

.

Furthermore,

the

sa

w

quill

and

its

shah

roost

be

carefully

cleaned

using

rags:

avoid

bIov.ing

them

with

corn;:xessed

ai

r

thal

'MJ!.JId

raise

dJ

stthatanyv.ray

fallsoorx

IfoJhen

thesaw

qu

ilf

has

beenpositioned(Jl

th

eshaft,

Iocki

t

by

meansofthespedaf

ring

nut

wh

ich

h

as

been

previously

""-

,

'"

c

',","

,

'_nocc

'c",·c'"c

·c''-

_______________

~

--

--------------------

~c:

'c.,c

..

=c

·

c'~c'

www.DaltonsWadkin.com

Model

J350

Multi

~

woodcutting machine

Check. opemtiog

on

the dispos

al

N. 17004

by

means

of

the

55mm wrench supplied

with the machine, the COtrect functioning

of

the splinter proof security dlsposals

N.

17006,

that·

due

to

the

ir

o

wn

weight·

should always

faD

perpendlcularly to the

feeding track.

Furthermor

e,

check

tha

tthesplinterproofs

N.

17007, located

on

theworking surlace

can

easily slide a

CCOfding

to

their function.

Close the blades access door

N.

17001

loc

king the handle

N.

17

005.

o

Se

t the reference guide

N.

17009

at

the

feeding side

of

th

emachine, operating

on

the handle

N.

t7008

an

d referring to

the

specific millimltered

I\Jler

•

• Re-press

th

e EMERGENCY STOP button.

..

Start blades rotalion pressing the button D(see attached 'Conlrol panel').

·Setthepressing roIlershelghloperatlng

the

button

N.

14011 (see Eon theattactled

'Control panel) accordng

to

the nominal thickllesS

of

the

boards \0 be worked: the

specific G scale shows the height position

01

the rollers.

It

is important

that

the working boards

are

not supposed

to

exceed the

nominal

Ihickness fOfmore than±I

Omm,

bolh inthicknessanddlformity.

On

thecontrary,the

machine can get damaged, and unsafety f

Of

the operalor•

• Unlock the handle

N.

17014, ttlen start lowering the blades shaft, operallng

on

the

wheel

N.

17013,

con

trolling

at

t

he

same time the scale shown

by

the

arrow indicator

N.

17012

locatednear

the

wheel, until thecorrespondingsizediameter

of

the blades

assembled

in

to t

he

machine

Is

reached.

Then lock again

the

ha

ndle

N.

17014.

..

Start

th

e feeding carpet pressing

the

button C (see attached 'Control panel1; the

feeding speed will be

se

t

by

means of

the

B

b1Jtton

aCCOfding

to

the thickness

of

the

working board and

to

the number of blades, starting 'r

om

t

he

minimum speed and

gradually increasing il until you find the ideal

WOf1ting

speed.

o Sta

rt

thecutting,seltlng

the

boards into

the

machine, payingattention tothelinearity

with the reference guide, because

once

they are cought

by

the

feeding tfllCk, they

cannot be set differently.

Neverfeed

boards

laid one

on

lopthe other,

and

neverellceed

the

blades operating

limits: not observatlng these

I\Jles

drastically reduces

the

'Mlrk

lng

quality, and may

cause damages

10

the machine.

The ammeterisspecifically provided

on

the

'Contr~

panel'

to

constantly di

sp

l

ay

the

power consumption

of

Ihe

mo

t

orthal

opera

tes

blades.

The maximum estimate vafues ereshown

in

the

table

on

page

B.The

feeding speed

reducerforthe track

Is

provided with Inverter

and

with amagnetothennaf

swi

t

ch

for

automatic stop

in

case

of

overloading.

The

~mit

i

ng

width

device located

at

the feeding side

of

the machine

Is

provided with

a microswitch

Fc5

(see anached '

POSiIiOO

miCroswitches and emergenCies') that

stops the machine when put Into action.

NOTE:

In

case

the

mechlne

Is

worlling with others it's necessary to contact our

technical office.

www.DaltonsWadkin.com

"

---

--

iiiiiiiii

=========~

----

--

----

I

"

• "

-<

•

ri

<

-

, -•

."

lVHOlldO

www.DaltonsWadkin.com

Mod

ol

J350

M

ulti

blade

woodcutling

machioo

III

Wooden boards

45

r---

\

------,;

__

-,-

www.DaltonsWadkin.com

Model

J350

Multiblad9 woodcl.ltting machin9

Blade

o

INSTRUCTlON

MA

NUAL

111

1

The

cholse

fordiametersawbladesdepends

a/the

maximum

cutting

thickness

and

mini-

mum

length

piece

whict1the user

wants

to

wor!<

(in

chapter 'In

structions

for

use'

is

r

e-

ported

a

table

with

on

different

diameters

corrisponding

maximum

cutting

thickness).

Beside

the

choise

bjades'

dameter

follows

the

type

of

material,

the

number of

teeth

typical

for

the

cutting

material,

according

to

manufact

u

rer's

ind

ications.

Some

notice

forsawblades'use

and

mai

n

te-

nance;

a)

check

the

mach

i

ne's

pos~ioning

leve/,

somehow

to

avoid

some

vibrations

b)

If

the

teeth

arewom

out

orcrashed

change

immedlately

the

sawbjades

c)

sharpen

the

sawblades

with

accurate

machine,

respecting

the

typical

ang

l

es

d)

often

clean

the

sawblade

tak

i

ng

away

the

dirt

using

special

products

e)

put

sawblades

in

their

boxes,

to

avoid

crashes

between

them

NOTE

The

sizes

inside

the

brackets

are

for

the

blades

to

assemble

on

the

optional

quill.

www.DaltonsWadkin.com

Model

J350

Multi blade woodc<JIling machioo

IN

S

TR

UCTION MANUAL

SA

FETY MEASURES

The machine

Is

provided with a

spedfic

terminal for ground connection.

Apre-

settimerprevents

the opening of Ihe bladesacceSs door, bul when Ihe Dlades

have come to a complete stop.

The timer is pre-set

on

60

seconds, and this time cannot be

dlanged

.

Othersecurity sensors are foreseen

as

follows:

a)

closed doorconfirming sensor

Fc!

(see '

Mi

croswitcnes and emergency)

b)

positive sensor that prevents the machine starting if the blades access dooris

opened Fc2 (see 'Mlcroswitches and emergency')

cl

mlcroswitch confirming Ihat the basement access carter is closed Fc3 (see

"Mlcrosw

itdles

and emergency')

The

feeding

track:

can

be

exclusivelystartedafterthe automaticswitching 'star-della'

of the

motor

that moves the blades shaft.

The

he

i

gh

t setting of pressing rollers w

hi

le working should

be

avoided.

In

case

of

electric overtoad, a relay stops the machine: it is not recommended

to

increase the 'thermic' in order to avoid blades blocking inside wood.

Aftera black-out due

to

any possible cause, or after an emergency stop caused by

one

of

the security sensors, the machine can ooly

be

re-started wilh

an

intentional

action of the user.

The elec

tri

cal panel door can only be opened when the main switch is set

on

the

position O.

www.DaltonsWadkin.com

Mod

el

J350

,

Multiblade wood cUlting machine

lHSTRUCllON MANUill

USER SECURI

TY

AND RESIDU

AL

RI

SKS

"never

set ovenap boards

• steady supports (like treslles

or

similar) should be used at the feeding and at the

ou

tput side of the machine

in

case of working

of

very

long planks.

.. never exceed the

±lOmm

tolerance on the nominal thickness shown

by

the G

indicator;

' -neveruse unbalance

orwom-out

blades.

• frequently checic that the anti-kick back lall

in

their proper position.

• while operating the machine always wear safety shoes and a

leaihervesl.

Always use safety gloves and proper protection while assembling

or

changing

blades.

•during any kind of preparation work

or

maintenanceIhemain swilch

musl

be

seton

the position O.

If

the machine is not being used,

or

If

it is stopped due

10

a breakdown or for

mainten

ance,

it

is advisable

10

lock

iland

10

provide a sign indicating the reason for

which the machine cannot

be

started.

s.

pl

amber.

,997

www.DaltonsWadkin.com

Model

J350

Multiblade woodcutting machine m

POSSIBl.E ANOMALIES: IDENTIRCATION AND ADVICES

Anomaly

The

machine

doesn't

start

The

machine has stopped

Partial stop

of

the machine

(bl

ades

and

feeding

tr

uck

work

,whileall the restdoesn't)

Possible

cause

Advices

A door could be not property Check all doors and close

them.

closed Checkall emergencybuttons

on

thecontrolpaneland

on

the

back

ofthe machine

Excessive power consumption Check all the magnetothermic

switches

on

the electric board:

Ihey mu

st

be all set

on

the

posi-

lion

1.

Reset

ON

any eventu

at

switch set OFF

Check the In

and

OUT

vo

ltages If

new,

the

transforrnator

coutd

on

the translormator (380VAC be defective

and 110VAC)

Emergency-stop actuated, or

security sensor opened Check

all

emergencybuttons

and

security sensors, then eliminate

the eventual cause

Pressingrollersass'yblocked Excessive power consumption Check all the magnetothermic

switches

on

the electric board:

they must be all set

on

the posi-

tion

1.

Reset

ON

any eventual

switch set OFF.

Fe

eding

track

regu

lat

io

n Excessive power consumption

blocked

IN

SmuCTIO

N

MANU

....

L

Check all the magnetothermic

switches

on

the electric ooard:

they

mUS

t beall set

on

the posi-

tion

1.

Reset

ON

any eventual

switch

set

OFF.

www.DaltonsWadkin.com

Model

J350

M

ulti

blade

wood

cUlling machine

INSTRUCTION MAN

UAL

IN CASE OF BLADES BLOCKED

IN

SIDE WOOD

Should blades block inside wood follow these instructions:

a)

lift t

he

blades shaft until blades are unhooked

b}

lift-the

pr

essing rollers group

c} press the Emergency stop button

d}

wai

t until it is possible to open

th

e blades access door

e)

lift the anti-kick back disposal by means of the proper tool supplied with the

machine: at the same time slip the board out

of

the machine, pulling

it

backwards

f) press the Emergency stop button

g)

reset the machine

as

required, but reduce the feeding speed

For

breakdowns not·foreseen by the present manuai contact t

he

supplier.

Professional Assistance personnel

wi

ll provide to evaluate t

he

anomaly and

for

proper solutions.

I

www.DaltonsWadkin.com

CML J350 User manual

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