CNC Design CNC MINI COIL WINDER MK5 User manual
CNC MINI COIL WINDER MK5
INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY
TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS MACHINE.
Version 1 –15/09/2022
[1]
CONTENTS
Declaration Of Conformity.................................................................................2
Specification.......................................................................................................3
Warranty............................................................................................................3
Getting To Know Your Coil Winder ....................................................................4
Operation and use ..........................................................................................5-8
Installing Software ........................................................................................9-11
Safety Warning.................................................................................................12
Maintenance....................................................................................................12
Contact details .................................................................................................13
GENERAL INFORMATION
This manual has been compiled by CNC Design Ltd and is an integrated part of the product with which it is
enclosed and should be kept with for future references.
This manual describes the purpose for which the product has been designed and contains all the necessary
information to ensure its correct and safe use. We recommend that this manual is read before any operation or,
before performing any kind of adjustment to the product and prior to any maintenance tasks. By following all the
general safety instructions contained in this manual it will ensure both the product and operator safety, together
with longer life of the product itself.
All photographs and drawings in this manual are supplied by CNC Design Ltd to help illustrate the operation of
the product.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the CNC Design
Ltd policy of continuous improvement determines the right to make modifications without prior warning.
[2]
DECLARATION OF CONFORMITY
[3]
SPECIFICATION
The CNC Design Ltd policy of continuous improvement determines the right
to change specification without notice.
Dimensions of base plate (L x W)
210mm x 210mm
Weight
4Kg
Maximum feeder travel
40mm
Maximum Stepper motor RPM
1500 RPM (800 RPM
recommended MAX)
Maximum bobbin diameter
100mm
Wire range
0.02mm-0.3mm
Feeder max resolution
0.0125mm
WARRANTY
12 months Return to Base warranty is offered all assembled machines. This is
on a Return to Base policy which means the customer will be liable to pay for
the shipping of the faulty parts back to us and we will be liable for the cost of
replacing and shipping back to the customer.
[4]
GETTING TO KNOW YOUR COIL WINDER
1
Integrated Stepper Motors
6
Manual Wind Control
2
Bobbin Plate
7
Controller Box
3
Tailstock
8
Limit Switch
4
Power Supply
9
Felt Wire Tensioner
5
Cables
4
2
5
3
9
1
8
6
7
[5]
OPERATION AND USE
The Mini Coil Winder is fitted with a controller box that has a USB socket, dial
and a switch. At the back of the machine is an isolated 24v DC power box.
The switch at arrow 1 determines the controller’s functional state.
•Right position - Firmware mode: Used for applying firmware updates.
•Left position –Running mode: Used to interact with the software.
The dial at arrow 2 is the manual speed control. To use the Manual Speed,
you still need to first run up the software and choose Manual Control.
The machine is supplied with a USB A-B lead. Connect the B plug side into
arrow 3 as shown in the picture.
The final connection in position 4, is the power supply that came with your
machine. With the Mini coil Winder, we supply a 90v-240v AC input and 24V
DC output power supply with a UK lead.
If you are outside the UK then you can either cut the plug off and fit a plug to
suit your AC outlet or use a lead that you may already have around the house.
Please note that the controller board is powered from the 5V USB socket on
your computer. The motors on your machine are powered from the 24V DC
Power Supply.
The green LED on the front of the controller box shows that we have power
from the USB port to the controller board. Each motor has a blue LED on the
back of them that will light up when the 24V DC power is switched on.
GENERAL INFORMATION
A Larger document with clearer instructions is located on the memory stick
supplied.
[6]
OPERATION AND USE
1
Selection mode switch –Left: Running, Right: Firmware
2
Manual Speed Controller
3
Connection point for USB Lead
4
Connection point for 24V DC Power Supply
1
2
3
4
[7]
OPERATION AND USE
The machine is pre aligned but you can adjust the feeder and bobbin to your
preference by loosening off the bolts above.
[8]
OPERATION AND USE
First, check that the controller’s
selection mode is set to running.
The switch should be pushed to
the Left.
Connect the USB lead. Then plug
the USB into the computer.
The Power supply comes with an
inline power switch. Ensure this is
turned off when connecting to the
DC power box.
All complete and ready to run up
the software and test.
GENERAL INFORMATION
A Larger document with clearer instructions is located on the memory stick
supplied.
[9]
INSTALLING SOFTWARE
Insert the enclosed USB stick into
your computer, browse to the
device and run setup.exe.
Proceed through the wizard.
Here you can select the
installation folder and choose to
install this for multiple users or a
single user.
[10]
INSTALLING SOFTWARE
After installing the software click
close.
Browse to your desktop for a new
shortcut as shown.
Upon start-up of the software,
you’ll be asked if an Estop/Limit
kit is installed.
Tick this checkbox and then click
the mini coil winder button above
it.
[11]
INSTALLING SOFTWARE
Browse to Settings/Diagnostics
via the top row of tabs.
Then make sure the ‘Limit
Switches Installed’ box is ticked.
On the same page under ‘Feed
Settings’ change the parameters
shown on the right to those
values.
All finished and ready to be used
with your Coil Winder.
[12]
SAFETY WARNING
Keep hands clear of moving parts during operation.
Ensure the bobbin is attached securely to the plate and the tailstock is fully
locked down before operating.
Make sure the power is switched off before connecting the power supply to
the DC power box.
MAINTENANCE
The machine has been designed to be low maintenance.
Your machine has been delivered dry as such to keep the machine as clean as
we can when assembling.
Any moving parts such as the feeder and tailstock rails need to be lightly
greased periodically depending on use.
Check the tightness of all nuts and bolts.
[13]
CONTACT DETAILS
CNC Design limited,
Unit 5S Lanvale Estate,
St. Columb Major,
Industrial Estate,
Cornwall,
TR9 6SF,
England
Telephone: 01637 881520
Web: http://www.ukcnc.net
Email: [email protected]
©PUBLISHED BY CNC DESIGN LTD.
No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form or by any means, electronic,
mechanical photocopying, recording or otherwise without prior
permission in writing from CNC Design Ltd.
[14]
NOTES
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