Coast to Coast Coast Awning Wall Kits User manual

Coast Awning Wall KitsCoast Awning Wall Kits
Increase your outdoor living space with Coast to Coast’s stylish and easy to Increase your outdoor living space with Coast to Coast’s stylish and easy to
install install Awning Wall Kits for CaravansAwning Wall Kits for Caravans
Before you begin, please note the following:Before you begin, please note the following:

 Coast Awning Wall Kits are available to suit rollout awnings from 12Coast Awning Wall Kits are available to suit rollout awnings from 12— —18 (3.66mt18 (3.66mt— —5.47mt) in 1 5.47mt) in 1
increments.increments.

 To ensure you purchase the correct size Awning Wall Kit, it is recommended that you measure the To ensure you purchase the correct size Awning Wall Kit, it is recommended that you measure the
width of your rollout awning from the centre of the le arm to the centre of the right arm. *Please width of your rollout awning from the centre of the le arm to the centre of the right arm. *Please
refer to the diagram below:refer to the diagram below:

 Once you are ready to begin installaon, park your Caravan in a desired posion, make sure the hand-Once you are ready to begin installaon, park your Caravan in a desired posion, make sure the hand-
brake is on and your van is level frontbrake is on and your van is level front- -toto- -back and sideback and side- -toto- -side.side.

Sizes Available:
150-03000 AWNING WALL KIT TO SUIT 12'ROLLOUT AWNING 150-03010 AWNING WALL KIT TO SUIT 13' ROLLOUT AWNING
150-03020 AWNING WALL KIT TO SUIT 14' ROLLOUT AWNING 150-03030 AWNING WALL KIT TO SUIT 15' ROLLOUT AWNING
150-03040 AWNING WALL KIT TO SUIT 16' ROLLOUT AWNING 150-03050 AWNING WALL KIT TO SUIT 17' ROLLOUT AWNING
150-03060 AWNING WALL KIT TO SUIT 18' ROLLOUT AWNING
Step 1
 Rollout your awning to the pao posion as shown
 Take the pull-down strap out of the awning roller tube
 Peg/ secure the awning legs to the ground
 Your awning roller tube should be set at 6 ‘o clock, i.e. the
third grooved track is facing straight down
Step 2
 It is recommended to set the front roller tube height to
6’1” - 6’3” (1.86mt - 1.91mt) on the le and right side of
the awning (measuring from the boom of the roller
tube to the ground)
 Unpack your Awning Wall Kit and locate the front wall
panel—this has zips at both ends
Step 3
 Unzip the transion piece from the front wall (this makes
threading it through the rope track on your roller tube
much easier)
 With the zipper facing you, thread the transion piece
through the rope track
 Ensure the transion piece is now posioned in the middle
of the roller tube. You can check this by measuring the
distance from the end of the transion piece to the end of
the roller tube on the right side. Once you have this meas-
urement, compare it to the le side.
Step 4
 It’s now me to aach the front wall to the transion
piece
 Make sure the yscreen is facing you and clip the front
wall to the transion piece using the caribee clips
 Once this is done, you can zipper the two pieces togeth-
er, creang a solid barrier against the elements
Pao Posion
Front Wall

Step 5
 Tie the black webbing straps on the ends of the front wall
to the awning arm by threading through the buckle (there
are 4 on each side of the front wall)
 Once you have ed up both sides, make sure the front
wall is sll centralised on the roller tube of the awning
 Locate the telescopic raer pole (this is the one with spig-
ots on both ends)
Step 6
 Line the edge of the telescopic raer pole to the edge of
the front wall (not awning fabric)—the spot which the spig-
ot points is where you should drill a pilot hole into the awn-
ing roller tube
 It is recommended to make the pilot hole 20mm under the
awning canopy and 12.5mm in from the edge of the front
wall
*Note: When drilling the nal hole, be careful not to over penetrate the roller tube.
If you go too far, you risk damaging the internal spring mechanism. It is recom-
mended to use a 11/32” (8.73mm) drill bit to drill your nal holes.
Step 7
 Remove any burrs from the drill site—you can use a round
metal le to smoothen the edges
 Locate the saddle brackets—these need to be installed
onto the side of your Caravan approx. 20mm under your
awning vinyl
*Note: Ensure that the centre hole of the saddle bracket measures the same dis-
tance from the edge of the awning canopy as the drilled hole on the roller tube
Step 8
 The end of the telescopic raer pole which has a thicker
circumference needs to have its spigot trimmed down to
15mm. Once this is done, insert the telescopic raer pole
into the bracket on the pop top and the hole in the roller
tube
 At this point you will need to make a decision on whether
you want to connue the installaon process using sail
track (which will have to be screwed onto the outside wall
of your RV) or if you want to use the tent poles provided
Sail Track—Step 1:
 Coast recommends the use of double sided sail track but
you may nd that near window/ door frames space is lim-
ited—in this instance, single sided sail track is ne
 The sail track should be installed directly below (and in-
line) with the saddle bracket
 When installing the sail track remember to use stainless
steel screws and ensure they are applied to your RV’s clad-
ding joints
*Note: Remember to seal the screw sites with a silicone sealant. Also make sure
the screws are not too long, otherwise they will damage the inside wall of your
RV!
Telescopic
Raer
Pole
Telescopic Raer
Pole
=

Sail Track—Step 2:
 Use a foam tape like 3M on the underside of the sail track
prior to screwing, this creates a sealant and also lls the
recesses on your RV outer wall. (Alternavely, use an ap-
proved sealant as per the manufacturers specicaons)
 File any sharp edges away and are the ends of the sail
track
 Measure the distance from the sail track to the front wall
Sail Track—Step 3:
 Locate a side wall panel (these are the ones with two
windows) and unroll it at on the ground
 Measure the width of the side wall panel as it will
need to be the same as the width from the sail track
to the front wall panel
 Each side wall panel can be adjusted to t varying
projecon widths by means of adjustable inll panels.
For your convenience, each kit comes with two S, M
and L inll panels
Sail Track—Step 4:
 Use the appropriate inll panel and aach to the side wall
panel by means of the extra wide (50mm) Velcro strip.
You may nd that you don’t need an inll panel at all but
this depends on your awning projecon
 Measure the width of the side wall panel you’ve just cre-
ated and make sure it is the same as the distance from
the sail track to the front wall panel
Sail Track—Step 5:
 You now need to thread the telescopic raer pole
through the loops on the inside of the side wall pan-
el. To do this you need to measure the oor—vinyl
height at the front of the awning and the back of the
awning
 Line the telescopic raer pole up with the rst and
last loops that you need, this will indicate which of
the remaining loops the pole should go through
 There are x5 elascized pole clips for each side wall.
Tie these (as markers) to the loops that the telescopic
raer pole should go through
Sail Track—Step 6:
 Thread the telescopic raer pole through the loops with
the elascised clips on it
 Pick up the side wall panel by the pole (and remember
that the yscreen should face you) and insert each spigot
end into its corresponding hole on the roller tube and the
bracket on the pop top
 Once the side wall is securely in posion, zipper it to the
front wall panel
=

Sail Track—Step 7:
 Aach the side wall to your RV by threading the white
strip into your sail track, the easiest way to do this is by
detaching this from the side wall and then rmly press-
ing the Velcro back together once threaded
 For the nishing touches on the side wall, simply roll up
the excess material and clip it onto the telescopic raer
pole by using the elascised clips
Sail Track—Step 8:
 You can also cut strips into the PVC near the roller tube
to achieve a ush t
 You need to aach the awning vinyl to the side wall,
this is done by clipping the suspender buckles to the
canopy. We’ve included a vinyl strip to protect your
awning vinyl
 You can also dy the extra strapping on the suspender
buckles, by using the black bands supplied
Pole—Step 1:
 Follow the steps as previously outlined (on how to
aach the front and the side wall panels)
 With the side wall in posion, locate a telescopic pole
(one end has a rubber foot and the other has a U-
shaped clip), this needs to be inserted into the pole cav-
ity on the side wall panel
 Open the receiving pocket and slot the telescopic pole
inside, keeping in mind that the U-shaped end should be
rmly clipped onto the telescopic raer pole (that the
side wall is hanging o of)
 Close the pole cavity
Telescopic Pole

Pole—Step 2:
 Line up the holes on foot of the telescopic pole, to the
holes in the mudap of the side wall
 Secure/ peg the foot to the ground
*To aach the second wall, simply follow the steps as out-
lined, dependant on your method of installaon*
 Now that all your walls are up, you need to secure them
to the ground
 To do this, hook the ladder straps into the x-clips (these
are found on the outside of all walls)
 Use the tent pegs provided to secure the ladder straps
to the ground
Dra Skirt—Step 1
 Aaching the dra skirt to your Caravan stops the cold
breeze from geng into your new living space
 You will need to install a series of press studs onto the
wall of your Caravan
 Find a line that runs near the boom of your Caravan
(we recommend you get as close to the oor line as
possible so that you drill into the mber or aluminium
backing)
*Note: Remember to use stainless steel screws and seal them with silicone
thus prevenng nasty rust streaks.
Dra Skirt—Step 2
 Once you’ve installed your press studs, grab the PVC
material for the dra skirt
 Line it up with the press studs in your Caravan and use
this as a guide as to where to insert the receiver press
studs into the material.
 Once you’ve inserted all the receiver press studs into
the material, you can aach the dra skirt to the Cara-
van
Dra Skirt—Step 3
 You can trim it down to the size you need and for a
neater t, trim around any obstacles such as door
frames or door stoppers
 Locate the second piece of material and size it up
against your wheel arch, trim any unnecessary/ extra
material away
 Install press studs onto your Caravan wall taking care
to follow a straight line as close to your Caravan’s join-
ery as possible
*Note: For a more comprehensive guide to installing press studs, please refer
to the informaon on the last page of this Instrucon Guide

Oponal Extra—Step 1
 Due to the projecon of your awning and the posion
of the track in your roller tube, there may be a gap
between the front wall and the side wall
 If you would prefer that this is closed, we’ve included
a Velcro Stay-Put Kit. To t this, you will need an
8mm spike and a pair of scissors
Oponal Extra—Step 2
 Use the spike to make a hole for a stay-put in the 200mm
piece of loop Velcro, this should go through the side wall
material too (DO NOT use a drill)
 The female part of the stay-put goes into the side wall,
press the male part (along with the loop Velcro) into it
Oponal Extra—Step 3
 Now t the 130mm piece of hook Velcro to the front
wall, the same method applies except that it will need
x2 stay-puts (posioned 30mm from each end)
 Once this is done, simply aach the lose piece of loop
Velcro (from the side wall) onto the hook Velcro (on
the front wall) —no more gap!
Instrucons for Press Studs:
 Place a stainless steel screw (which you have pre-purchased)
through (C) - this is the receiver press stud
 Screw the receiver press stud into the wall of your Caravan—Coast
recommends that you follow steps 1—9 as per the diagram for the
draught skirt and steps a –c for the wheel cover. Please use an
approved sealant behind each and every receiver press stud
 Pierce a hole into the draught skirt material where you want the
cap stud to appear. Feed the shank of (A) through the hole in the
material and posion on the disc supplied
 Place (B) on the of shank (A). Holding the punch straight, hit sharp-
ly with a hammer to close/ set the two pieces rmly onto the
draught skirt material. (Diagram 1)
 Press this onto the receiver stud (on your Caravan) - repeat the
process unl the draught skirt is on
*Note: Depending on the length of your Caravan and depending on how
taught you want the draught skirt to be posioned, you may nd that extra
press studs are required. Coast’s recommendaon as to press stud place-
ment is to be used as a guide only.

Things To Note:
 If you have any queries regarding any aspect of the installaon process, please contact a Coast to Coast product stockist
BEFORE you commence installaon.
 Should you leave your RV for any period of me or you are turning in for the night, it is imperave that you either raise
one of the awning legs, or lower one of the awning legs. You can do this with your Awning Wall Kit already set up. This
will eliminate damage to your awning and your Awning Wall Kit as a result of rain pooling on your awning canopy.
(Refer below)
Coast to Coast Awning Wall Kits are also available for Pop Tops and Motorhomes. Please contact your nearest Coast
to Coast product stockist for more informaon.
To locate your nearest Coast to Coast product stockist, please ring a Coast to Coast branch in your state:
NSW (Head Oce)
P: 02 9645 7600
E: [email protected]
VIC
P: 03 9930 0500
E: [email protected]
QLD
P: 07 3805 7117
E: [email protected]
WA
P: 08 6253 8088
E: [email protected]
NZ
P: 09 274 8700
E: [email protected]
NEW ZEALAND
www.coastrv.co.nz
AUSTRALIA
www.coastrv.com.au
For technical assistance, please email: tec[email protected]