Cognex DataMan 380 Series User manual

DataMan®380 Series
Reference Manual
2023 November 16
Revision: 23.3.1.3

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with the
terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document,
nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee. Title to, and
ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility
for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes
no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness
for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the
associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be
reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any
other media or language without the written permission of Cognex Corporation.
Copyright © 2023. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well
as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.
The following are registered trademarks of Cognex Corporation:
Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,
CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, VisionSolutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight (design
insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax, PatMaxRedLine,
ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Portions copyright © Microsoft Corporation. All rights reserved.
Portions copyright © MadCap Software, Inc. All rights reserved.
Other product and company trademarks identified herein are the trademarks of their respective owners.
2
Legal Notices

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product:
lConnectivity is possible through the following options:
l24 VDC (+/- 10%) output connection using a UL or NTRL listed power supply
Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring
standards and rules must be followed.
lThis product is intended for industrial use in automated manufacturing or similar applications.
lThe safety of any system incorporating this product is the responsibility of the assembler of the system.
lDo not install Cognex products where they are exposed to environmental hazards such as excessive heat, dust,
moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.
lRoute cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of damage or
malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power surges, or other
irregularities in the power supply.
lDo not expose the image sensor to laser light. Image sensors can be damaged by direct, or reflected, laser light. If
your application requires laser light that might strike the image sensor, use a lens filter at the corresponding laser
wavelength. For suggestions, contact your local integrator or application engineer.
lThis product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to product
components. Unauthorized modifications can void your warranty.
lChanges or modifications not expressly approved by the party responsible for regulatory compliance could void the
user’s authority to operate the equipment.
lInclude service loops with cable connections.
lEnsure that the cable bend radius begins at least six inches from the connector. Cable shielding can be degraded or
cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the cable diameter.
lThis device should be used in accordance with the instructions in this manual.
lAll specifications are for reference purposes only and can change without notice.
3
Precautions

Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING:This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.
CAUTION:This symbol indicates a hazard that could result in property damage.
Note: This symbol indicates additional information about a subject.
Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
4
Symbols

Table of Contents
Legal Notices 2
Precautions 3
Symbols 4
Table of Contents 5
Getting Started 7
About the DataMan 380 Series 7
Supporting Documentation 8
Accessories 9
Lenses 9
Lens Covers 9
Mounting Brackets 9
Cables 10
Integrated Lights 10
Illumination Options 11
DataMan 380 Series Systems 12
Setting Up Your DataMan Reader 13
Reader Layout 13
Dimensions 15
DataMan 380 Reader Only 15
DataMan 380 with 45 mm Lens Cover 16
DataMan 380 with 60 mm Lens Cover 17
DataMan 380 with 75 mm Lens Cover 18
DataMan 380 with HPIT 19
Field of View and Distance 20
DataMan 3808 Field of View 20
16 mm Focal Length 20
25 mm Focal Length 21
DataMan 3812 Field of View 22
16 mm Focal Length 22
25 mm Focal Length 23
DataMan 3816 Field of View 24
16 mm Focal Length 24
25 mm Focal Length 25
Mounting the Vision System 26
Mounting with Pivot Bracket 26
Mounting with U-shaped Bracket for HPIT 28
Connection Options 31
Connecting the Ethernet Cable 31
Connecting the Power and I/OBreakout Cable 31
Using your Device through USB 32
Emulating Serial Functionality 32
5
Table of Contents

Using Your DataMan Reader 33
Installing the DataMan Setup Tool 33
Trigger Types 33
External Triggers 34
Industrial Protocols 34
Specifications 35
DataMan 380 Series Reader 35
DataMan 380 Series Reader Image Sensor 36
LED Wavelengths 36
Acquisition Trigger Input 37
High-Speed Outputs 37
Ethernet Cable 39
Breakout Cable 40
External Light Connector 41
CCB-M12x12Fy-xx 42
CCBL-05-01 43
CCB-PWRIO-05 44
Cleaning and Maintenance 45
Clean the Housing 45
Clean the Reader Image Sensor Window 45
Clean the Reader Lens Cover 45
Regulations and Conformity 46
中国大陆RoHS (Information for China RoHS Compliance) 47
For European Community Users 47
6
Table of Contents

Getting Started
This section provides general information about the DataMan 380 series reader and the accessories and systems.
About the DataMan 380 Series
The DataMan 380 series readers are high-performance readers that offer:
lFlexible Industry 4.0 connectivity options
lMaximum coverage and throughput in a single device
lUnmatched 1D + 2D decoding performance
lFlexible and modular design for any application
7
Getting Started

Supporting Documentation
This document provides basic information about the DataMan 380 series readers. Additional information is available through
the Windows Start menu or the DataMan Setup Tool Help menu after you install the DataMan software on your PC.
Note: For the latest documentation, visit: support.cognex.com/documentation/dataman.
lThe DataMan Communications and Programming Guide shows you how to integrate your DataMan reader into
your particular automation and factory environment.
Cognex > DataMan Software Revision: x.x.x> Documentation > Communications > DataMan Communications and
Programming Guide
lThe DataMan Industrial Protocols Manual provides information on how to integrate DataMan readers into your
particular environment using industrial protocols.
Cognex > DataMan Software Revision: x.x.x> Documentation > Communications > DataMan Industrial Protocols
Manual
lThe DataMan Reader Configuration Codes document provides printable 2-D codes that you can use to configure
the DataMan reader.
Cognex > DataMan Software Revision: x.x.x > Documentation > English > Reader Configuration Codes
lThe DM380 Quick Reference Guide provides essential information about the DM380 reader.
Cognex > DataMan SoftwareRevision: x.x.x > Documentation > English > DM380 Series > DM380 Quick Reference
Guide
lThe DataMan Fixed-Mount Readers Reference is a complete online hardware reference for the DataMan fixed-
mount ID readers.
Cognex > DataMan Software Revision: x.x.x > Documentation > English > DM380 > Fixed-Mount Reference Manual
lThe DataMan Questions and Answers document provides context-sensitive information. You can view this help
inside the DataMan Setup Tool or as a stand-alone help file.
Cognex > DataMan Software Revision: x.x.x > Documentation > DM380 > Questions and Answers
lThe DataMan Control Commands lists DataMan Control Commands with all relevant information. You can view this
help inside the Setup Tool or as a stand-alone help file.
Cognex > DataMan Software Revision: x.x.x > Documentation > English > DataMan Control Commands
lThe Setup Tool Reference Manual describes the user interface of the DataMan Setup Tool software.
Cognex > DataMan Software Revision: x.x.x> Documentation > English > Setup Tool Reference Manual
lThe Release Notes list detailed system requirements and additional information about the DataMan software
release.
Cognex > DataMan Software Revision: x.x.x > Documentation > DataMan Revision: x.x.x > Release Notes
8
Getting Started

Accessories
You can purchase the following components separately. For a list of options and accessories, contact your local Cognex
sales representative.
Lenses
Accessory Product Number Illustration
16 mm f6.5 Cognex High-res CLN-C16F06-UR
25 mm f6.5 Cognex High-res CLN-C25F06-UR
35 mm f6.5 Cognex High-res CLN-C35F06-UR
12 mm Var. Ap. Edmund Optics HP Series LEC-86570
16 mm Var. Ap. Edmund Optics HP Series LEC-86571
25 mm Var. Ap. Edmund Optics HP Series LEC-86572
35 mm Var. Ap. Edmund Optics HP Series LEC-86573
50 mm Var. Ap. Edmund Optics HP Series LEC-86574
Lens Covers
Accessory Product Number Illustration
45 mm Plastic Lens Cover
Use with CLN-C16F06-UR or CLN-C25F06-UR.
COV-380-CMNT-45
60 mm Plastic Lens Cover
Use with LEC-86571 or LEC-86572.
COV-380-CMNT-60
75 mm Plastic Lens Cover
Use with LEC-86573.
COV-380-CMNT-75
30 mm Lens Cover Extender COV-7000-CMNT-LGX
Mounting Brackets
Accessory Product Number Illustration
Pivot mounting bracket DMBK-PIVOT-DM380
U-shaped mounting bracket for use with HPIT DMBK-PVT-HPIT-380
9
Getting Started

Cables
Note: Cables are sold separately.
Accessory Product Number Illustration
Ethernet Cable, X-coded M12-8 to RJ-45 CCB-84901-2001-xx (straight, xx specifies length:
2m, 5m, 10m, 15m, 30m)
Ethernet Cable, X-coded M12-8 to RJ-45 CCB-84901-2002-xx (right-angled, xx specifies
length: 2m, 5m, 10m)
Ethernet Cable, Robotic X-Coded M12-8 to RJ-45 CCB-84901-2RBT-xx (straight, xx specifies length:
2m, 5m, 10m)
X-Coded to A-Coded Ethernet cable adapter, 0.5 m CCB-M12X8MS-XCAC
Power and I/O Breakout Cable, M12-12 to Flying Lead CCB-M12x12Fy-05 (y = straight/angled, xx specifies
length)
Power and I/O Breakout Cable, M12-12 to Flying Lead CCBL-05-01
Power and I/O Breakout Cable, M12-12 to Flying Lead CCB-PWRIO- xx (straight, xx specifies length: 5m,
10m, 15m)
Power and I/O Breakout Cable, M12-12 to Flying Lead CCB-PWRIO-xxR (right-angled, xx specifies length:
5m, 10m, 15m)
I/O Module Cable M12-12 to DB15 CCB-PWRIO-MOD-xx (xx specifies length: 2m, 5m)
USB Type C Cable to USB Type A, Straight, 2.5 m DMA-STCBLE-IP65-25
USB Type C Cable to USB Type A, Angled, 2.5 m DMA-RTCBLE-IP65-25
External Light Cable, Yellow
Note: This cable supports intensity control.
IVSL-5PM12-J300
IVSL-5PM12-J500
IVSL-5PM12-J1000
IVSL-5PM12-J2000
External Light Cable, Black
Note: This cable supports intensity control and is
used with standard SVL lights.
IVSL-M12-NSB-300
IVSL-M12-NSB-1000
IVSL-M12-NSB-2000
Integrated Lights
Accessory Illustration
High-Powered Integrated Torch (HPIT), red and white variants
Please contact Cognex sales for more details.
WARNING:High-Powered Integrated Torch devices equipped with a Time-of-Flight sensor, the device has been tested
to be under the limits of a Class 1 Laser device.
10
Getting Started

CAUTION:High-Powered Integrated Torch devices equipped with a target aimer have been tested in accordance with
IEC 60825-1. 3rd ed. 2014, and have been certified to be under the limits of a Class 2 Laser device.
Illumination Options
LED Type Power LED
Current
Maximum Exposure
Time
Maximum Duty
Cycle
Maximum High-Frequency
Illumination Time
HPIT Mono
Red
Internal 5 A 10 ms 2% 100 µs
External 5 A 10 ms 6% 500 µs
HPIT Mono
White
Internal 5 A 4 ms 1% 75 µs
External 5 A 4 ms 3% 200 µs
11
Getting Started

DataMan 380 Series Systems
Omnidirectional 1D Codes Omnidirectional 1D/2D Codes Multi-Reader Sync Resolution
DM3808QL
2840 × 2840
DM3808X
DM3812QL
4096 × 3000
DM3812X
DM3816QL
5320 × 3032
DM3816X
12
Getting Started

Setting Up Your DataMan Reader
Read this section to learn how the reader connects to its standard components and accessories.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider
(ASP) or Cognex Technical Support.
CAUTION:All cable connectors are keyed to fit the connectors on the reader. Do not force the connections or damage
may occur.
Reader Layout
Number Description
1 Integrated Illumination connector
2 Imager/C-mount flange
3 Lens connector
13
Setting Up Your DataMan Reader

4 Trigger button
5 Power LED indicator
6 Train status LED indicator
7 Ethernet 0 status LED
8 Ethernet 1 status LED
9 Error LED indicator
10 Coglink/USB-C status LED
11 Tune button
12 Power I/O Breakout cable connector
13 Ethernet connector 1
14 Micro-HDMIconnector
15 Coglink/USB-C connector
16 Ethernet connector 0
17 Light connector
18 Indicator lights
19 Heatsink
14
Setting Up Your DataMan Reader

Dimensions
The following sections list dimensions of the reader.
Note:
lDimensions are in millimeters and are for reference purposes only.
lAll specifications are for reference purposes only and can change without notice.
DataMan 380 Reader Only
15
Setting Up Your DataMan Reader

DataMan 380 with 45 mm Lens Cover
16
Setting Up Your DataMan Reader

DataMan 380 with 60 mm Lens Cover
17
Setting Up Your DataMan Reader

DataMan 380 with 75 mm Lens Cover
18
Setting Up Your DataMan Reader

DataMan 380 with HPIT
19
Setting Up Your DataMan Reader

Field of View and Distance
This section provides the Field of View (FoV) values for 16 mm and 25 mm lenses.
DataMan 3808 Field of View
16 mm Focal Length
Working Distance in mm Horizontal Values in mm Vertical Values in mm
700 335 335
1200 575 575
1700 815 815
20
Setting Up Your DataMan Reader