Cognex DataMan 300 Series User manual

DataMan®300 Series
Quick Reference Guide
04/26/2017
Version:5.7.0.361

Precautions
WARNING: LASER LIGHT, DO NOT STARE INTO BEAM: CLASS 2
LASER PRODUCT FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY CAUSE SERIOUS INJURY
lCAUTION - Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
lDo not attempt to service or repair this product -- return it to Cognex for
service.
lDo not permit anyone other than Cognex Corporation to service, repair, or
adjust this product.
lDo not attempt to open or modify this device except as described in this
document.
lDo not direct or reflect laser light toward people or reflective objects.
lDo not operate this device if it is damaged or if the covers or seals are
missing or damaged.
lIP protection is ensured only when all connectors are attached to cables or
shielded by a sealing cap.
This Laser Product is designated as Class 2 during all procedures of operation.
Wavelength 650 nm
Laser Power for classification < 1mW
Beam Diameter < 3mm at aperture
Divergence < 1.5 mrad
2

Product Overview
1Laser aimer
2 Illumination LED clusters
3 External illumination mounting point
4 Mounting holes (M3 x 5mm)
5Trigger button
6Power
7Train status
8Read/no-read indicator
9Network
10 Error
11 Peak meter
12 Tuning button
13 Ethernet
14 External light control
15 Power, I/O, and RS232
3

DataMan 300 Accessories
LENS OPTIONS ANDCOVERS
10.3 mm M12 lens with locking (DM300-LENS-10) and 10.3 mm IR M12 lens
with locking (DM300-LENS-10-IR)
Liquid lens module and pre-focused 10.3 mm or 10.3 mm IR M12 lens with
wrench (DM300-LENS-10LL), (DM300-LENS-10LL-IR)
19 mm liquid lens module (DM300-LENS-19LL)
16 mm M12 lens with locking (DM300-LENS-16)
24 mm liquid lens module (DM360-LENS-24LL)
25 mm M12 lens with lens spacer and hex wrench (DM300-LENS-25) (also
requires Extension kit)
Extension kit (DM300-EXT)
DM500 C-Mount cover (DM500-CMTLC-000) (use with HPIA)
DM500 Lens cover extender (DM500-LNSEXT-000)
Blue (CKR-BP470), red (CKR-BP635), green (CKR-BP525), orange (CKR-
BP590) bandpass filters
Clear lens cover (DM300-CLCOV)
Clear lens cover with white LED illumination (DM300-CLCOV-WHI)
Diffuse lens cover with red LED illumination (DM300-DLCOV-RE), with blue
LED illumination (DM300-DLCOV-BL), with IR LED illumination (DM300-
DLCOV-IR), Polarizer lens cover with red LED illumination (DM300-PLCOV-
RE)
4

Diffuse lens cover, red illumination (assembled), ESD safe (DM300-DLCOV-
RE-ESD)
Red LED high-powered integrated light (DM360-HPIL-RE), Polarized red LED
high-powered integrated light, ESD safe (DM360-HPIL-RE-P)
C-Mount cover for C-Mount lenses (DM300-CMCOV)
Short C-Mount cover for C-Mount lenses (DM300-CMCOV-SH)
EXTERNAL LIGHTS (RED LED) ANDHIGHPOWERILLUMINATIONS
Ring Light (CLRR-R7030G1CLR)
Back light (CLRB-F100100G1)
Coaxial (DOAL) light (CLRO-K5050G1)
Spot light (CLRS-P14G1)
Dark-field light (CLRD-D120G1)
Red narrow (DM30X-HPIA-625) or wide (DM30X-HPIA-625-W)
White narrow (DM30X-HPIA-WHI) or wide (DM30X-HPIA-WHI-W)
Blue narrow (DM30X-HPIA-470) or wide (DM30X-HPIA-470-W)
Infrared narrow (DM30X-HPIA-IR) or wide (DM30X-HPIA-IR-W)
5

OTHER
Connection cable 24V, I/O, RS-232 (CCB-M12x12Fy-xx) (y straight/angled, xx
specifies length), and (CCBL-05-01)
Power and I/O breakout cable, M12-12 (CCB-PWRIO- xx) (straight, xx specifies
length: 5m, 10m, 15m),
(CCB-PWRIO-xxR) (angled, xx specifies length: 5m, 10m, 15m)
Connection cable RS-232 (CCB-M12xDB9Y-05)
Ethernet M12 to RJ45 cable (CCB-84901-y00x-xx) (y straight/angled, x-xx
specifies length)
External light cable (CCB-M12x4MS-xxx) (xxx specifies length)
I/O extension cable, 5m straight (CKR-200-CBL-EXT)
Laser aimer (DM300-AIMER-00) (use with HPIA)
24V power supply (ACC-24l) or (PS-KIT-1)
External light mounting brackets (DM300-ELMB-xx) (xx specifies light type)
(may get used in combination with DM500-BRKT-000 if pivoting is required)
Universal Mounting Bracket (DM100-UBRK-000)
Pivot Mounting Bracket (DM100-PIVOTM-00)
6

Dimensions
7

Field of View and Reading Distances
8

9

10

Connecting the Reader
11

Installation
Installation procedures and specifications are presented in detail in the DataMan 300
Reference Manual, which is installed with the DataMan Setup Tool. From the
Windows Start menu, select the following to access the manual: All Programs >
Cognex > DataMan Software vx.x.x > Documentation.
Note:
lCables are sold separately.
lIf any of the standard components appear to be missing or damaged,
immediately contact your Cognex Authorized Service Provider (ASP)
or Cognex Technical Support.
CAUTION:All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.
Mounting
Mounting the DataMan reader at a slight angle (15°) can reduce reflections and
improve performance.
Use the set of mounting holes on the rear part to mount the DataMan reader.
12

Connect the Ethernet Cable
1. Connect the Ethernet cable's M12 connector to the DataMan system's
ENETconnector.
2. Connect the Ethernet cable's RJ-45 connector to a switch/router or PC, as
applicable.
Connect the Breakout Cable
Note: Unused wires can be clipped short or tied back using a tie made of non-
conductive material. Keep all bare wires separated from the +24VDC wire.
1. Verify that the 24VDC power supply being used is unplugged and not
receiving power.
2. Attach the Breakout cable's +24VDC and Ground to the corresponding
terminals on the power supply.
CAUTION:Never connect voltages other than 24VDC. Always
observe the polarity shown.
3. Attach the Breakout cable's M12 connector to the DataMan 300 reader's
24VDC connector.
4. Restore power to the 24VDC power supply and turn it on if necessary.
13

Install Software and Documentation and
Connect the Reader
Follow the steps below to connect your reader to power and network:
1. Connect the I/O+RS232+24V cable to your reader.
2. For a network connection, connect your reader through an Ethernet cable
to your network.
3. Connect the cable to a 24V power supply.
To configure a DataMan 300 reader, the DataMan Setup Tool software must be
installed on a networked PC. The DataMan Setup Tool is available from the
DataMan support site: http://www.cognex.com/support/dataman.
1. After installing the software, connect the DataMan 300 Series reader to
your PC.
2. Launch the DataMan Setup Tool and click Refresh.
3. Select your DataMan 300 Series reader from the list and click Connect.
14

DataMan 300 Series Specifications
Weight 165 g
Operating Temperature 0ºC — 45ºC (+32ºF — 113ºF)
Storage Temperature -10ºC — +60ºC (+14ºF — +140ºF)
Maximum Humidity < 95% (non-condensing)
Environmental IP65 (with cable or protection cap attached to all connectors, front cover properly
installed)
LED Safety IEC62471: red illumination: Exempt Risk Group, blue and white illuminations:
Risk Group 1 (Low-Risk). No further labeling is required.
RS-232 RxD, TxD according to TIA/EIA-232-F
Codes 1-Dbarcodes: Codabar, Code 39, Code 128, and Code 93, Interleaved 2 of 5,
MSI, Pharma, Postal, UPC/EAN/JAN
2-D codes: Data MatrixTM (IDMax and IDQuick: ECC 0, 50, 80, 100, 140, and
200), QR Code and microQR Code, MaxiCode, DotCode, Aztec Code, RSS/CS
Stacked codes: PDF 417, MicroPDF 417
Discrete I/O operating limits HS Output 0,1,2,3 IMAX 50 mA
RMIN @ 12 VDC 200 Ω
Input 0 (Trigger) VIH ±12 — ±28 V
Input 1,2,3 VIL 0 — ±8 V
ITYP @ 12 VDC 2.0 mA
@ 24 VDC 4.2 mA
15

Power Supply Requirements 24V +/- 10%
Options:
lInternal illumination (non-HPIL*): 250 mA maximum, 5 W
lInternal illumination (HPIL*): 2.2 A maximum, 6 W
lExternal illumination: up to 800 mA average, 20 W, peak current
according to illumination, these values depend on the illumination
and its configuration
Supplied by LPS or NEC class 2 only
*HPIL denotes one of the DM360-HPIL-RE or DM360-HPIL-RE-P accessories
Light Connector Current load up to 630 mA average
Ethernet Speed 10/100
Duplex Mode Full duplex or half duplex
16

DataMan 300 Series Imager Specifications
Specification DataMan 300 Series Imager
Image Sensor 1/1.8 inch CMOS
Image Sensor
Properties
6.9 mm x 5.5 mm (H x V); 5.3 µm square pixels (DataMan 300 and 302), 4.5 µm square
pixels (DataMan 303)
Image Resolution
(pixels)
lDataMan 300: 800 x 600
lDataMan 302: 1280 x 1024
lDataMan 303: 1600 x 1200
Electronic Shutter
Speed
lminimum exposure: 5 µs (DataMan 300 and 302), 12 µs (DataMan 303)
lmaximum exposure: 1000 µs with internal illumination/100000 µs with external
illumination
Image Acquisition at
Full Resolution
lDataMan 300 and 302: up to 60 fps
lDataMan 303: up to 40 fps
Lens Type lS-Mount 10.3 mm F:5 (with optional liquid lens) with IR blocking filter
lS-Mount 16 mm F:9, no IR blocking filter
lC-Mount 24 mm F:6 (with liquid lens only) with IR blocking filter
lS-Mount 25 mm M12 lens, no IR blocking filter
lC-Mount lenses (with limitations, see below)
Limitations to C-Mount lenses:
lThe length of the thread may not exceed 5.4 mm.
lThe back side of the lens may not exceed beyond the C-Mount threads.
Possibly a lens spacer is required.
lWhen using the C-Mount lens cover, lens dimensions including spacer and
filters may not exceed 32 x 42 mm (diameter x length).
17

To avoid accelerated aging of built-in illumination LEDs, which results in light intensity
degradation, consider the following duty cycle limits above 25°C (77°F):
lat 35°C (95°F): 4% duty cycle, for example, 750 µs exposure and 18493 µs
interval
lat 45°C (113°F): 2% duty cycle, for example, 350 µs exposure and 18093 µs
interval or 1000 µs exposure and 50000 µs interval
Regulations/Conformity
DataMan 300 readers meet or exceed the requirements of all applicable standards
organizations for safe operation. However, as with any electrical equipment, the best
way to ensure safe operation is to operate them according to the agency guidelines
that follow. Please read these guidelines carefully before using your device.
Manufacturer:
Cognex Corporation
Regulator Specification
USA FCC Part 15, Class A
FDA/CDRH Laser Notice No 50
Canada ICES-003
European Community EN55022, Class A
EN55024
EN60950
EN60825-1
Australia AS/NZS 3548 Class A Equipment
Japan VCCI-3 Class A
Korea KCC-REM-CGX-DM300
18

Safety and Regulatory
European
Compliance WARNING:This is a class A product. In a domestic environment this product may cause
radio interference in which case the user may be required to take adequate measures.
The CE mark on the product indicates that the system has been tested to and conforms to the
provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive. For further
information please contact: Cognex Corporation, One Vision Drive, Natick, MA 01760, USA .
Cognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies,
personal computers, etc.) that is not CE.
FCC Class
A
Compliance
Statement
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference, in which
case the user will be required to correct the interference at personal expense.
Canadian
Compliance
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la
classe A est conforme à la norme NMB-003 du Canada.
C-Tick
Statement
Conforms to AS/NZS CISPR 22/ EN 55022 for Class A Equipment.
UL and cUL
Statement
UL and cUL listed: UL60950-1 2nd ed. and CSA C22.2 No.60950-1 2nd ed.
Laser Safety Statement
Compliance with FDA performance standards for laser products except for deviations pursuant to Laser
Notice No. 50, dated June 24, 2007.
This device has been tested in accordance with IEC60825-1 2nd ed., and has been
certified to be under the limits of a Class 2 Laser device.
19

Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
LED Safety Statement
This device has been tested in accordance with IEC62471, and red illumination has
been certified to be under the limits of Exempt Risk Group, blue and white
illuminations have been certified to be under the limits of Risk Group 1 (Low-Risk).
No further labeling is required.
For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
20