Cognex DataMan 470 Series User manual

DataMan®470 Series
Quick Reference Guide
2020 April14
Revision: 6.1.6SR1.7

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions
when you install the Cognex product:
lThe reader is intended to be supplied by a UL or NRTL listed power supply
with a 24VDC output rated for at least 2A continuous and a maximum short
circuit current rating of less than 8A and a maximum power rating of less
than 100VA and marked Class 2 or Limited Power Source (LPS). Any other
voltage creates a risk of fire or shock and can damage the components.
Applicable national and local wiring standards and rules must be followed.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires laser
light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or
application engineer.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
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lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
Product Overview
1Lens
2 Illumination LED clusters
3 Mounting holes (M3 x 5mm)
4 Indicator light ring
5 Trigger button
6 Power
7 Train status
8 Read/no-read indicator
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9 Network
10 Error
11 Peak meter
12 SD card slot
13 Tuning button
14 Ethernet
15 External light control
16 Power, I/O, and RS-232
DataMan 470 Series Accessories
LENS OPTIONS AND COVERS
Accessory DM474 DM475
12 mm F8 fixed aperture lens LEC-CFF12-F8
16 mm F8 fixed aperture lens LEC-CFF16-F8
25 mm F8 fixed aperture lens LEC-CFF25-F8
35 mm F8 fixed aperture lens LEC-CFF35-F8
40 mm F8 fixed aperture lens LEC-CFF40-F8
50 mm F8 fixed aperture lens LEC-CFF50-F8
Liquid lens module and pre-focused 10.3* mm or
10.3 mm IR** M12 lens with wrench
DM300-LENS-10LL
DM300-LENS-10LL-IR
24 mm F6 liquid lens module* DM360-LENS-24LL
24 mm F6 liquid lens module*** DMLN-C24F06-LL-IR
24 mm F10 liquid lens module* DMLN-C24F10-LL
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Accessory DM474 DM475
10 mm F5 autofocus lens* (use with HPIT) DMLN-C10F05-HSLL
10 mm F5 manual focus lens* DMLN-C10F05-MF
16 mm F8 autofocus lens* (use with HPIT) DMLN-C16F08-HSLL
16 mm F8 manual focus lens* DMLN-C16F08-MF
24 mm F6 autofocus lens* (use with HPIT) DMLN-C24F06-HSLL
24 mm F6 manual focus lens* DMLN-C24F06-MF
* With built-in IR blocking filter
** Without built-in IR blocking filter
*** Without built-in IR blocking filter, and with built-in daylight filter
LENSCOVERSANDINTEGRATEDILLUMINATIONS
Accessory DM474 DM475
C-Mount cover for C-Mount lenses DM300-CMCOV
Short C-Mount cover for C-Mount lenses DM300-CMCOV-SH
Extension kit DM300-EXT
DM500 C-Mount cover (use with HPIA) DM500-CMTLC-000
DM500 Lens cover extender DM500-LNSEXT-000
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Accessory DM474 DM475
Red LED HPIL, 10.3 mm lens
(RiskGroup Red LED Exempt acc. IEC 62471, RiskGroup
Green LED AimerExempt acc. IEC 62471)
DM360-HPIL-RE
Polarized red LED HPIL, ESD safe, 10.3 mm lens
(RiskGroup Red LED Exempt acc. IEC 62471, RiskGroup
Green LED AimerExempt acc. IEC 62471)
DM360-HPIL-RE-P
White LED HPIL, 10.3 mm lens
(RiskGroup White LED low riskacc. IEC 62471, RiskGroup
Green LED AimerExempt acc. IEC 62471)
DM360-HPIL-WHI
Red LED HPIL, 24 mm liquid lens
(RiskGroup Red LED Exempt acc. IEC 62471, RiskGroup
Green LED AimerExempt acc. IEC 62471)
DMLT-HPIL-RE
Polarized red LED HPIL, ESD safe, 24 mm liquid
lens
(RiskGroup White LED low riskacc. IEC 62471, RiskGroup
Green LED AimerExempt acc. IEC 62471)
DMLT-HPIL-RE-P
White LED HPIL, 24 mm liquid lens
(RiskGroup White LED low riskacc. IEC 62471, RiskGroup
Green LED AimerExempt acc. IEC 62471)
DMLT-HPIL-WHI
Red LED HPIL, ESDsafe, 10.3 & 24 mm liquid
lens
(RiskGroup Red LED Exempt acc. IEC 62471, RiskGroup
Green LED AimerExempt acc. IEC 62471)
DMLT-HPIL-IR-W
EXTERNAL LIGHTS ANDHIGHPOWERILLUMINATIONS
Accessory DM474 DM475
Ring Light CLRR-R7030G1CLR
Back light CLRB-F100100G1
Coaxial (DOAL) light CLRO-K5050G1
Spot light CLRS-P14G1
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Accessory DM474 DM475
Dark-field light CLRD-D120G1
Brick light, narrow blue IVSL-ODDM-S75-470
Brick light, narrow red IVSL-ODDM-S75-625
Brick light, narrow white IVSL-ODDM-S75-WHI
Bar light, wide red IVSL-YLW2X-625
Bar light, narrow red, linear polarizer IVSL-YLW2X-625P
Bar light, narrow infrared IVSL-YLW2X-850
Bar light, narrow blue IVSL-YLW2X-470
Bar light, wide red IVSL-YLW2X-625-W
Bar light, narrow white IVSL-YLW2X-WHI
Bar light, wide white IVSL-YLW2X-WHI-W
Bar light, wide white, linear polarizer IVSL-YLW2X-WHIP-W
Bar light, blue IVSL-LX520-470
Bar light, red IVSL-LX520-625
LX280-series light, blue IVSL-LX280-470
LX280-series light, red IVSL-LX280-625
Linear Polarizer Kit Case DM30X-HPIA3-LP
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Accessory DM474 DM475
HPIA, Red narrow DM30X-HPIA3-625
HPIA, Red wide DM30X-HPIA3-625-W
HPIA, White narrow
(RiskGroup White LED low riskacc. IEC 62471)
DM30X-HPIA3-WHI
HPIA,White wide
(RiskGroup White LED low riskacc. IEC 62471)
DM30X-HPIA3-WHI-W
HPIA, Blue narrow
(RiskGroup White LED low riskacc. IEC 62471)
DM30X-HPIA3-470
HPIA, Blue wide
(RiskGroup White LED low riskacc. IEC 62471)
DM30X-HPIA3-470-W
HPIA, Infrared narrow
(RiskGroup White LED low riskacc. IEC 62471)
DM30X-HPIA3-IR
HPIA, Infrared wide
(RiskGroup White LED low riskacc. IEC 62471)
DM30X-HPIA3-IR-W
HPIT, Red, wide, 10 and 16 mm lens
(RiskGroup Red LED exempt riskacc. IEC 62471)
DMLT-HPIT-RE-W
HPIT, Red, standard, 24 mm lens
(RiskGroup Red LED exempt riskacc. IEC 62471)
DMLT-HPIT-RE-S
HPIT, White, wide, 10 and 16 mm lens
(RiskGroup White LED low riskacc. IEC 62471)
DMLT-HPIT-WHI-W
HPIT, White, standard, 24 mm lens
(RiskGroup White LED low riskacc. IEC 62471)
DMLT-HPIT-WHI-S
Polarized front cover DMLA-HPIT-PLCOV
Clear front cover DMLA-HPIT-CLCOV
Diffuse front cover DMLA-HPIT-DLCOV
Adapter (includes PCB light port adapter) DMLA-HPIT-ADAP470
FIELDOFVIEWEXPANDERS
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Accessory DM474 DM475
Field of view expander with mount DMA-XPAND-100
Field of view expander DMA-XPAND-150
Field of view expander DMA-XPAND-250
Field of view expander DMA-XPAND-300
OTHER
Accessory DM474 DM475
Connection cable RS-232 CCB-M12xDB9Y-05
Connection cable 24V, I/O, RS-232 (y
straight/angled, xx specifies length)
CCB-M12x12Fy-xx
Connection cable 24V, I/O, RS-232 CCBL-05-01
Power and I/O breakout cable, M12-12,
straight, xx specifies length: 5m, 10m, 15m,
angled, xx specifies length: 5m, 10m, 15m
CCB-PWRIO-xx
CCB-PWRIO-xxR
Power cable for multiple bar lights (use in
combination with IVSL-5PM12-5)
CCB-FOV25-MAL-012
X-Coded to A-Coded Ethernet cable adapter,
0.5m
CCB-M12X8MS-XCAC
X-Coded to RJ45 Ethernet Cable (xx
specifies length: 2, 5, 15, 30m)
CCB-84901-2001-xx
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Accessory DM474 DM475
External light cable (xxx specifies length)
Compatible with CLRR / CLRB / CLRO /
CLRS / CLRD illumination
CCB-M12x4MS-xxx
External light control cable for DataMan, 5
meters in length with flying leads
CCB-M12XFLY-05
Bar light cable (xxx specifies length: 300,
500, 1000, 2000mm) Compatible with IVSL
lights, except IVSL-LX280
IVSL-5PM12-Jxxx
LX280-series light cable IVSL-FSK-J5000
I/O extension cable, 5m straight CKR-200-CBL-EXT
Laser aimer (use with HPIA) DM300-AIMER-00
Connection module (4 or 1 camera)
(xx can be US, EU, UK or JP) DMA-CCM-4X-xx or
DMA-CCM-1-xx
Mounting Bracket Kit DMBK-470-MNT
Pivot Mounting Bracket DM100-PIVOTM-00
External heat sink DMA-HEATSINK-000
WARNING:For DM300-AIMER-00 and HPIT equipped with laser: This device has
been tested in accordance with IEC60825-1 3rd ed., 2014., and has been certified to be
under the limits of a Class 2 Laser device.
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12

Dimensions
ALight emitting area
B Optical axis
DataMan 474 with High Power Integrated Light
(HPIL)
13

DataMan 470 Series with High power Illumination
Accessory (HPIA)
14

DataMan 470 Series with High Power Integrated
Torch (HPIT)
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Field of View and Reading Distances
Note: Due to tolerances, ranges can vary by+/- 5 % from unit to unit.
Device Distances in mm / 1Dmin code
10 mm HSLL
Distances in mm / 2Dmin code
10 mm HSLL
DM474
445 6 MIL 307 6 MIL
591 8 MIL 408 8 MIL
738 10 MIL 509 10 MIL
958 13 MIL 660 13 MIL
1104 15 MIL 761 15 MIL
1471 20 MIL 1013 20 MIL
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Device Distances in mm / 1Dmin code
16 mm HSLL
Distances in mm / 2Dmin code
16 mm HSLL
DM47x
676 6 MIL 465 6 MIL
901 8 MIL 620 8 MIL
1125 10 MIL 774 10 MIL
1462 13 MIL 1006 13 MIL
1687 15 MIL 1160 15 MIL
2249 20 MIL 1547 20 MIL
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Device Distances in mm / 1Dmin code
24 mm HSLL
Distances in mm / 2Dmin code
24 mm HSLL
DM47x
1029 6 MIL 709 6 MIL
1370 8 MIL 944 8 MIL
1711 10 MIL 1178 10 MIL
2223 13 MIL 1530 13 MIL
2564 15 MIL 1764 15 MIL
3417 20 MIL 2351 20 MIL
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Connecting the Reader
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Perform the following steps:
1. Mount the reader.
2. Connect the Ethernet cable to a computer or a switch.
3. Connect the breakout cable.
For information on the cable pinout and wire colors, see section Connections, Optics,
and Lighting in the DataMan 470 Reference Manual.
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Installation
Installation procedures and specifications are presented in detail in the DataMan 470
Series Reference Manual, which is installed with the DataMan Setup Tool. From the
Windows Start menu, select the following to access the manual: All Programs >
Cognex > DataMan Software vx.x.x > Documentation.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
CAUTION:All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.
Mounting
CAUTION:It is recommended the reader be grounded, either by mounting
the reader to a fixture that is electrically grounded or by attaching a wire from
the reader’s mounting fixture to frame ground or Earth ground. If a ground
wire is used, it should be attached to one of the four mounting points on the
back plate of the reader; not to the mounting points on the front of the reader.
Mounting the DataMan reader at a slight angle (15°) can reduce reflections and
improve performance.
Use the set of mounting holeson the bottom part to mount the DataMan reader.
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