Cognex DataMan 475 Verifier User manual

DataMan®475 Verifier
Quick Reference Guide
2022 August 04
Revision: 6.3.2.5

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions
when you install the Cognex product:
lThe verifier is intended to be supplied by a UL or NRTL listed power supply
with a 24VDC output rated for at least 2A continuous and a maximum short
circuit current rating of less than 8A and a maximum power rating of less
than 100VA and marked Class 2 or Limited Power Source (LPS). Any other
voltage creates a risk of fire or shockand can damage the components.
Applicable national and local wiring standards and rules must be followed.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires laser
light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or
application engineer.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
2

lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
3

Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING:This symbol indicates a hazard that could cause death, serious personal injury or electrical
shock.
CAUTION:This symbol indicates a hazard that could result in property damage.
Note: This symbol indicates additional information about a subject.
Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
4

Product Overview
Number Item
1Lens
2 LabelLight attachment
3 Mounting holes (M3 x 5mm)
4 Indicator light ring
5 Ethernet connection
6 External lighting connection (disabled for verification)
7 Breakout cable connection
5

DataMan 475 Verifier Accessories
Note: For ISO compliant verification, equip the DM475V with LabelLight 45°
lighting accessory (DMV-475V-LBL-0200). Use other light accessories for
DM475V for Standards Based Grading only.
Note: The product images below serve illustration purposes only. You can
purchase the following components separately. For a list of options and
accessories, contact your local Cognex sales representative.
Accessory Name
Accessory Product
Number
Accessory
Illustration
Power and I/O breakout cable, M12-12, straight, xx specifies length:
5 m, 10 m, 15 m,
angled, xx specifies length: 5 m, 10 m, 15 m
CCB-PWRIO-xx
CCB-PWRIO-xxR
X-Coded to A-Coded Ethernet cable adapter, 0.5 m CCB-M12X8MS-XCAC
X-Coded to RJ45 Ethernet Cable. xx specifies length: 2 m, 5 m, 15
m, 30 m
CCB-84901-2001-xx
I/O extension cable, 5 m straight CKR-200-CBL-EXT
Connection module (up to 4 cameras including network switch)
xx can be US, EU, UK or JP DMA-CCM-4X-xx
6

Accessory Name
Accessory Product
Number
Accessory
Illustration
Connection module (1 camera)
xx can be US, EU, UK or JP DMA-CCM-1-xx
Mounting Bracket Kit DMBK-470-MNT
Pivot Mounting Bracket DM100-PIVOTM-00
External heat sink DMHS-370-470
45° LabelLight DMV-475V-LBL-0200
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Dimensions
DataMan 475 Verifier
8

Mounting and Connecting the Verifier
CAUTION:Make sure that the Ethernet cable is grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. Use a digital voltmeter to validate the
grounding. If the far end device is not grounded, add a ground wire in
compliance with local electrical codes.
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Perform the following steps:
1. Mount the verifier so that the distance from the bottom of the light housing to
the plane of the code is 60 mm.
Tip: Measure each corner of the light housing to 60 mm (+/- 3 mm).
2. Connect the Ethernet cable to a computer or a network switch.
3. Connect the breakout cable to a 24 V power supply.
For information on the cable pinout and wire colors, see section Connections, Optics,
and Lighting in the DataMan 475 Verifier Reference Manual.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
9

CAUTION:All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.
CAUTION:Make sure that the verifier is grounded, either by mounting the
verifier to a fixture that is electrically grounded or by attaching a wire from the
verifier’s mounting fixture to frame ground or Earth ground. If using a ground
wire, attach it to one of the four mounting points on the back plate of the
verifier; not to the mounting points on the front of the verifier.
10

Connect the Ethernet Cable
CAUTION:Make sure that the Ethernet cable is grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. Use a digital voltmeter to validate the
grounding. If the far end device is not grounded, add a ground wire in
compliance with local electrical codes.
11

1. Connect the Ethernet cable's M12 connector to the DataMan system's
ENETconnector.
2. Connect the Ethernet cable's RJ-45 connector to a switch/router or PC, as
applicable.
12

Connect the Breakout Cable
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Note:
lMake sure that the verifier is not receiving power before you perform
any I/O wiring or adjustments to I/O devices.
lYou can clip unused wires short or use a tie made of non-conductive
material to tie them back.Keep bare wires separated from the +24
VDC wire.
1. Verify that the 24 VDC power supply is unplugged and not receiving power.
2. Attach the Breakout cable's +24 VDC and Ground to the corresponding
terminals on the power supply.
CAUTION:Never connect voltages other than 24 VDC. Always
observe the polarity shown.
3. Attach the Breakout cable's M12 connector to the DataMan 475 Verifier's
24 VDC connector.
4. Restore power to the 24 VDC power supply and turn it on if necessary.
13

Installation
Installation procedures are detailed in the DataMan 475 Verifier Reference Manual,
which is installed with the DataMan Setup Tool. The DataMan Setup Tool is available
from the DataMan support site: http://www.cognex.com/support/dataman.
To access documentation, open the Windows Start menu, select All Programs >
Cognex > DataMan Software vx.x.x > Documentation.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
CAUTION:All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.
1. After installing the software, connect the DataMan 475 Verifier to your PC.
2. Launch the DataMan Setup Tool and click Refresh.
3. Select your DataMan 475 Verifier from the list and click Connect.
DataMan 475 Verifier Imager Specifications
Specification DataMan 475 Imager
Image Sensor 2/3 inch CMOS, global shutter
Image Sensor
Properties
8.8 mm x 6.6 mm (H x V); 3.45 µm square pixels
Image Resolution
(pixels)
2448 x 2048
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Specification DataMan 475 Imager
Electronic Shutter
Speed
Minimum exposure: 15 µs
Maximum exposure: 5000 µs
Typically set at 30 µs by calibration process for ISO 15415.
Note: If the user adjusts the shutter speed, there is no guarantee that the verifier
retains compliance.
Image Acquisition at
Full Resolution
37 Hz for imager without lighting.
Note: Max. acquisition speed with 45 lighting degree accessory enabled is
significantly less. Practical acquisition rate is application dependent.
Lens Type 12 mm fixed focal length, f/4 fixed aperture, 2/3 inch sensor format, C-mount lens (users
cannot alter or replace it).
DataMan 475 Verifier and DPM Specifications
Specification DataMan 475 Verifier DataMan 475V DPM
Lighting Types 660 nm, 45o, 4-quadrant 660 nm, 45o, 4-quadrant
660 nm, 30o, 1-quadrant, 2-
quadrant, 4-quadrant
660 nm, 90o
Minimum X-
Dimension
6 mil (0.15 mm) 3.75 mil (0.095 mm)
Working
Distance
60 mm 41 mm
15

Specification DataMan 475 Verifier DataMan 475V DPM
Depth of Field
(Working
Distance
tolerance)
+/- 3 mm 5 mil symbols: +/- 1.5 mm
15 mil symbols: +/- 2.5 mm
Weight 945 g 1002.7 g
Field of View 80 x 60 mm 35 x 29 mm
Dimensions 185 x 185 x 175 mm 286 x 144 x 190 mm
Lens Type 12 mm fixed focal length, f/4 fixed aperture, 2/3 inch sensor
format, C-mount lens (you cannot alter lens)
35 mm fixed focal length, f/4 fixed
aperture, 2/3 inch sensor format,
C-mount lens (users cannot alter
lens)
Power
Consumption
24 VDC ±10%, 1.5 A maximum (Label Light, 36 W peak power consumption)
Supplied by LPS or NEC class 2 only.
Light
Connector
0.4 A
Note: The Light Connector is disabled while the
LabelLight or DPM accessory is in place.
Case
Temperature1
0°C – 57°C (32°F – 134.6°F)
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Specification DataMan 475 Verifier DataMan 475V DPM
Operating
Temperature2
0 °C – 40°C (32 °F – 104°F)
Storage
Temperature
-20°C – 80°C (-4°F – 176°F)
Humidity < 95% non-condensing
Environmental
characteristics
IP65 IP65 with cables and appropriate
lens cover attached.
Shock
(Shipping and
Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in
each (X, Y, Z) axis) 80 Gs (800 m/s2 at 11 ms, half-
sinusoidal) with cables or cable plugs and appropriate lens
cover attached.
-
Vibration
(Shipping and
Storage)
IEC 60068-2-6: vibration test in each of the three main axis
for 2 hours @ 10 Gs (10 to 500 Hz at 100 m/s2 / 15 mm)
with cables or cable plugs and appropriate lens cover
attached.
-
Supported
Symbologies
1D codes: Codabar, Code 39, Code 128, and Code 93, Interleaved 2 of 5, UPC/EAN/JAN
2D codes: Data Matrix (ECC 200), QR Code, microQR Code Stacked codes: PDF 417
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Specification DataMan 475 Verifier DataMan 475V DPM
Maximum
Codes per
Second
1D: 20 codes/second*
2D: 10 codes/second* 2D: 10 codes/second*
Maximum
Linear Line
Speed
3.6 ft/second (1.1 m/second) 4.6 ft/second (1.4 m/second)
Coplanarity
Tolerance
+/- 3o of coplanar +/- 2o of coplanar
Approvals CE, TUV, FCC, KC
Industry
Standards
Compliance
ISO/IEC 15415, ISO/IEC 15416, ISO/IEC 20158, ISO/IEC 15426-1. ISO/IEC 15426-2
Application
Standards
GS1, MIL-STD 130, UID, UDI, HIBCC, ISO 15434, Russian Crypto-code, Custom Application
Standards
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Specification DataMan 475 Verifier DataMan 475V DPM
Discrete I/O
operating
limits
HS Output 0,1,2,3 IMAX @ 12 VDC 50 mA
RMIN 200 Ω
Input 0 (Trigger) VIH ±15 — ± 28 V
Input 1,2,3 VIL 0 — ± 5 V
ITYP @ 12 VDC 2.0 mA
@ 24 VDC 4.2 mA
Ethernet
Speed
10/100/1000
Image Sensor 2/3 inch CMOS, global shutter
Image Sensor
Properties
8.8 mm x 6.6 mm (H x V); 3.45 µm square pixels
Image
Resolution
(pixels)
2448 x 2048
1
Additional cooling measures may be required to keep the case temperature from
exceeding 50°C. Examples of such measures include: extra heat sinking and/or air
movement.
2
In situations where the operating temperature exceeds 40 °C, an external heat sink
is required.
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LED Wavelengths
The following table shows LED types and the related peak wavelengths:
LED λ [nm]
RED 660
20