Coleman RB100-PR User manual

POWERSPORTS
CAUTION
This mini bike was
shipped without engine
oil. Always fill with the
correct amount and
grade of engine oil as
listed in the owner’s
manual.
ASSEMBLY/PRE-RIDE
INSPECTION INSTRUCTIONS
Never attempt to start this Mini Bike without reading and
understanding the Owner’s/ Operator’s manual. The Owner’s/
Operator’s manual provides information on safety, parts,
functions, pre-ride inspection, starting and maintenance.
WARNING
111020
For questions about these Assembly Instructions, call
Coleman Powersports toll free 888-405-8725
RB100-PR
RB100

M12 x 68
wheel spacers
Front wheel
M12 x 212 axle bolt
M12 lock nut
M10 x 155 steering bolt
M10 lock nut
M6 x 15 bolts
M6 rubber washers
Front Fender
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M6 x 15 bolts
Front panel
M6 rubber washers
Tool Kit
M8 x 15 bolts
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Cable Ties
Front Fork
Assembly
M8 x 44
bolts
M8
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PARTS
1

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Secure with M10 lock nut
Note: Do not over tighten
lock nut.
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M10 steeriing bolt
M10 lock nut
1. Install front Fork by
inserting the M10 steering
bolt through the top bracket of
the forks, steering neck and
bottom bracket of forks.
2
Tools Needed
13mm 17mm

M6 x 15 bolt
M6 Rubber Washer
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FRONT FENDER INSTALLATION
M6 x 15 bolts M6 :DVKHUV
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3
Tools Needed
5mm Allen Wrench

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M12 x 68 Spacers
M12 /RFN 1XW
Note: Do not over
tighten lock nut.
Over tightening lock
nut could damage
wheel bearings
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top.
M12 lock nut
FRONT WHEEL INSTALLATION
Insert M12 axle bolt through
the fork assembly in the
following order: fork, M12
spacer, wheel, M12 spacer,
fork
4
Tools Needed
17mm 14mm

M8 lock
Clamps
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Place handlebars on top of
fork assembly with 2 of the
clamps between the
handlebars and top
of forks.
5
HANDLEBAR INSTALLATION
M8 x 44
Bolts
Bottom
Clamps
Handlebars
Top Clamps M8 x 44 Bolts
2. Place the 2 reamining clamps
on the top of handlebars and
fasten down with M8 x 44 bolts
and M8 lock nuts.
NOTE: Do no tighten bolts down
tight until all bolts are in place
and handlebars are adjusted to
the desired position for the rider.

M6 x 15 bolts
M6 rubber washers
M6 x 15 bolt
M6 Rubber Washer
FRONT PLATE �NSTALL
6
FRONT PLATE INSTALLATION
Tools Needed
5mm Allen Wrench

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Axle bolt
SECURE WIRES AND CABLES
CLUTCH COVER INSTALL
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OIL AND FUEL
Engine Oil
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BRAKE ADJUSTMENT
5
6
by loosening
nut (5) and pulling cable (6)
tighter. Once tighened make sure
to re tighten nut (5)
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13

POWERSPORTS
NEVER ATTEMPT TO START THIS MINI BIKE WITHOUT READING
AND UNDERSTANDING THE OWNER’S/ OPERATOR’S MANUAL.
THE OWNER’S/ OPERATOR’S MANUAL PROVIDES INFORMATION
ON SAFETY, PARTS, FUNCTIONS, PRE-RIDE INSPECTION,
STARTING AND MAINTENANCE
WARNING
(888) 405-8725
1775 E. University Dr., Tempe, AZ 85281
www.colemanpowersportsusa.com
www.facebook.com/colemanpowersportusa.com
www.instagram.com/colemanpowersports_usa
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