APRILIA DORSODURO 750 ABS 2015 User manual

APRILIA WOULD LIKE TO THANK YOU
for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and that it will continue to give you satisfactory service for many years to come. This booklet is an integral part of the vehicle and must be handed
over to the new owner in the event of sale.
DORSODURO 750 - ABS_DORSODURO 750
Factory - ABS
Ed. 02_10/2015

Theinstructionsgiveninthismanualareintendedtoprovideaclear,simpleguidetousingyourvehicle;italsodescribesroutinemaintenanceprocedures
and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. The booklet also contains instructions for
simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical knowledge: for these
operations, please take your vehicle to an Aprilia Dealer or Authorised Workshop.
2

Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee
The symbols illustrated above are very important. They are used to highlight parts of the
booklet that should be read with particular care. The different symbols are used to make
each topic in the manual simple and quick to locate. Before starting the engine, read this
booklet carefully, particularly the "SAFE RIDING" section. Your safety as well as other's
does not only depend on the quickness of your reflexes and agility, but also on how well
youknow yourvehicle, thestate ofmaintenance ofthe vehicleitself andyour knowledge
of the rules for SAFE RIDING. For your safety, get to know your vehicle well so as to
safely ride and master it given any riding condition. IMPORTANT This booklet is an
integral part of the vehicle, and must be handed to the new owner in the event of sale.
3

4

INDEX
GENERAL RULES....................................................................... 7
Foreword............................................................................... 8
Motorcycle care..................................................................... 8
Carbon monoxide.................................................................. 11
Fuel....................................................................................... 12
Hot components.................................................................... 12
Warning lights........................................................................ 13
Coolant.................................................................................. 13
Used engine oil and gearbox oil............................................ 14
Brake and clutch fluid............................................................ 15
Battery hydrogen gas and electrolyte.................................... 15
Stand..................................................................................... 16
Reporting of defects that affect safety................................... 16
Information to recycle the scooter............................................. 17
VEHICLE...................................................................................... 19
Arrangement of the main components...................................... 20
Dashboard................................................................................ 25
Instrument panel....................................................................... 29
Light unit................................................................................... 30
Digital lcd display...................................................................... 31
Alarms................................................................................... 33
Mapping selection................................................................. 36
Control buttons...................................................................... 38
Advanced functions............................................................... 40
Ignition switch........................................................................ 46
Locking the steering wheel.................................................... 47
Horn button............................................................................... 48
Switch direction indicators........................................................ 48
Passing button.......................................................................... 49
Flasher button........................................................................... 49
Start-up button.......................................................................... 50
Engine stop switch.................................................................... 50
System ABS.............................................................................. 51
Immobilizer system operation................................................ 54
Opening the saddle............................................................... 55
Glove/tool kit compartment.................................................... 57
Identification.............................................................................. 57
Luggage anchor point............................................................... 58
USE.............................................................................................. 61
Checks...................................................................................... 62
Refuelling.................................................................................. 65
Rear shock absorbers adjustment............................................ 67
Front fork adjustment................................................................ 70
Justering af greb til forbremse.................................................. 74
Clutch lever adjustment............................................................ 74
Running in................................................................................. 74
Starting up the engine............................................................... 76
Ride by wire.............................................................................. 80
Moving off / riding...................................................................... 81
Stopping the engine.................................................................. 86
Parking...................................................................................... 86
Catalytic silencer....................................................................... 87
Stand......................................................................................... 89
Suggestion to prevent theft....................................................... 89
Basic safety rules...................................................................... 91
MAINTENANCE........................................................................... 95
Engine oil level check............................................................ 96
Engine oil top-up................................................................... 97
Engine oil change.................................................................. 98
Tyres......................................................................................... 99
Spark plug dismantlement........................................................ 101
Removing the air filter............................................................... 101
Cooling fluid level...................................................................... 102
Checking the brake oil level...................................................... 104
Braking system fluid top up................................................... 105
Checking clutch fluid................................................................. 106
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Topping up clutch fluid.......................................................... 106
Battery removal..................................................................... 107
Checking the electrolyte level................................................ 108
Charging the battery.............................................................. 108
Long periods of inactivity.......................................................... 109
Fuses........................................................................................ 110
Lamps....................................................................................... 112
Headlight adjustment............................................................. 113
Front direction indicators........................................................... 114
Rear optical unit........................................................................ 115
Rear turn indicators................................................................... 115
Number plate light..................................................................... 116
Rear-view mirrors...................................................................... 116
Front and rear disc brake.......................................................... 117
Periods of inactivity................................................................... 120
Cleaning the vehicle.................................................................. 121
Transport................................................................................... 124
Chain backlash check........................................................... 124
Chain backlash adjustment................................................... 125
Checking wear of chain, front and rear sprockets................. 125
Chain lubrication and cleaning.............................................. 126
TECHNICAL DATA...................................................................... 127
Kit equipment............................................................................ 137
PROGRAMMED MAINTENANCE............................................... 139
Scheduled maintenance table................................................... 140
Table of recommended products.............................................. 142
6

DORSODURO 750 -
ABS_DORSODURO 750 Factory -
ABS
Chap. 01
General rules
7

Foreword
NOTE
CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS SPECI-
FIED IF THE VEHICLE IS USED IN PARTICULAR RAINY OR DUSTY CONDI-
TIONS, OFF ROAD OR FOR TRACK USE.
Motorcycle care
Aprilia recommends using quality products to clean the vehicle. The use of unsuitable
products can damage vehicle components. For cleaning do not use solvents such as
"nitrothinner","coldcleaningagents",fuelsorsimilar,orcleaningproductsthatcontain
alcohol.
WASHING THE MOTORCYCLE
Aprilia recommends softening with plenty of water and then carefully removing the
insects and more stubborn stains before washing the vehicle.
To prevent stains, do not wash the motorcycle immediately after exposure to sunlight,
and do not wash it in the sun.
If the vehicle is used during the winter months, be sure to frequently wash the motor-
cycle. To remove anti-icing salt sprayed on roads in the winter, wash the motorcycle
with cold water immediately after use.
CAUTION
AFTER CLEANING YOUR MOTORCYCLE, THE EFFICIENCY OF THE BRAKING
SYSTEM MAY BE TEMPORARILY AFFECTED DUE TO THE PRESENCE OF WA-
TER ON THE FRICTION SURFACES. CONSIDER AN INCREASE IN BRAKING
SPACE, OPERATE THE BRAKES REPEATEDLY TO RESTORE NORMAL CON-
DITIONS. CARRY OUT THE PRE-RIDE CHECKS BEFORE USE.
8
1 General rules

USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY
PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT
USE OF HIGH PRESSURE WASHING SYSTEMS (OR STEAM CLEANERS) CAN
DAMAGE THE SEALS, OIL SEALS, BRAKING SYSTEM, ELECTRICAL SYSTEM
AND THE SADDLE. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYS-
TEMS. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYSTEMS.
CLEANING OF SENSITIVE PARTS
BODYWORK
To keep the motorcycle bright, wash it regularly, especially if used in areas with high
levels of pollution or mud. Aggressive stains from tree resins, gasoline, oil, brake fluid
or bird excrement in general
must be removed immediately, otherwise permanent stains on the paint can appear.
After washing it is easy to identify marks and residual stains, remove them from the
body using a soft cloth and brand-name, non-abrasive polish, and protect with a pro-
tective wax for cars. Periodic care, a thorough cleaning and regular protective wax for
the bodywork preserves the aesthetic quality of the motorcycle over the long term.
PLASTIC COMPONENTS
IF THE PLASTIC COMPONENTS ARE CLEANED USING AGGRESSIVE AGENTS,
THE SURFACE MAY BE DAMAGED. DO NOT USE CLEANING PRODUCTS CON-
TAININGALCOHOL,SOLVENTSOR THAT ARE ABRASIVE FOR THE CLEANING
9
1 General rules

OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA-
CES CAN MAKE SCRATCHES
CHROME PARTS AND POLISHED METAL
TREAT THE PARTS MADE OF CHROME, ALUMINIUM OR POLISHED STEEL IN
A SPECIAL MANNER. WASH THEM WITH PLENTY OF WATER AND CAR SHAM-
POO, POLISH AND REGULARLY BRIGHTEN THEM WITH POLISH PASTE, PRO-
TECT THEM WITH WAXES OR SUITABLE ACID-FREE PRODUCTS (E.G.
VASELINE)
RADIATOR
IFUSING THE MOTORCYCLE INTHEWINTERON ROADS WITH DE-ICINGSALT,
REGULARLY WASH THE RADIATOR TO PREVENT AESTHETIC DAMAGE AND
THE ENGINE FROM OVERHEATING. WASH USING PLENTY OF WATER. FOR
EXAMPLE USE GARDEN RUBBER WITH WATER AT LOW PRESSURE.
RUBBER PARTS
Clean the rubber parts using water and mild shampoo (brand-name, suitable for car
bodies)
10
1 General rules

THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE
DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR
CLEANING THE MOTORCYCLE
Carbon monoxide
If you need to keep the engine running in order to perform a procedure, please ensure
that you do so in an open or very well ventilated area. Never let the engine run in an
enclosed area. If you do work in an enclosed area, make sure to use a smoke-ex-
traction system.
CAUTION
EXHAUST EMISSIONS CONTAIN CARBON MONOXIDE, A POISONOUS GAS
WHICH CAN CAUSE LOSS OF CONSCIOUSNESS AND EVEN DEATH.
CAUTION
CARBON MONOXIDE IS ODOURLESS AND COLOURLESS, THEREFORE IT
CANNOT BE DETECTED BY SMELL, SIGHT OR OTHER SENSES. DO NOT
BREATHE IN EXHAUST FUMES UNDER ANY CIRCUMSTANCES.
11
1 General rules

Fuel
CAUTION
THE FUEL USED TO POWER INTERNAL COMBUSTION ENGINES IS HIGHLY
FLAMMABLE AND MAY BE EXPLOSIVE UNDER CERTAIN CONDITIONS. IT IS
THEREFORE RECOMMENDED TO CARRY OUT REFUELLING AND MAINTE-
NANCE PROCEDURES IN A VENTILATED AREA WITH THE ENGINE SWITCHED
OFF. DO NOT SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR. AVOID
ANY CONTACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES
WHICH MAY CAUSE IGNITION OR EXPLOSION.
DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN.
IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK.
Hot components
The engine and the exhaust system components get very hot and remain in this con-
ditionforacertaintimeinterval after the engine hasbeenswitchedoff.Beforehandling
these components, make sure that you are wearing insulating gloves or wait until the
engine and the exhaust system have cooled down.
12
1 General rules

Warning lights
IF IF THE ALARM WARNING LAMP LIGHTS AND THE MESSAGE "SERVICE" OR
"URGENT SERVICE" IS DISPLAYED WHILE THE ENGINE IS RUNNING NOR-
MALLY,THISINDICATESTHAT THE ELECTRONIC CONTROL UNIT HAS FOUND
AN ABNORMALITY.
IN MANY CASES THE ENGINE MAY CONTINUE TO PERFORM, BUT WITH RE-
DUCED PERFORMANCE; IMMEDIATELY CONTACT AN Authorized Moto Guzzi
Dealer.
IF ENGINE OIL PRESSURE WARNING LIGHT AND THE TEXT ON THE DISPLAY
REMAIN ON, OR IF THEY TURN ON DURING THE NORMAL OPERATION OF THE
ENGINE, IT MEANS THAT THE OIL PRESSURE IN THE CIRCUIT IS INSUFFI-
CIENT. IN THIS CASE THE ENGINE MUST BE IMMEDIATELY SHUT OFF IN
ORDER TO AVOID ANY POSSIBLE DAMAGE.
PERFORM THE MOTOR OIL LEVEL CHECK. IF THE INSUFFICIENT MOTOR OIL
PRESSURE LIGHT REMAINS DESPITE THE ABOVE PROCEDURE BEING PER-
FORMED CORRECTLY, CONTACT AN AUTHORIZED Moto Guzzi Dealer TO
HAVE THE SYSTEM CHECKED.
Coolant
The coolant contains ethylene glycol which, under certain conditions, can become
flammable. When ethylene glycol burns, it produces an invisible flame which can nev-
ertheless cause burns.
13
1 General rules

CAUTION
TAKE CARE NOT TO POUR COOLANT ONTO HOT ENGINE OR EXHAUST SYS-
TEM COMPONENTS; THE FLUID MAY CATCH FIRE AND BURN WITH INVISIBLE
FLAMES. WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISA-
BLE TO WEAR LATEX GLOVES. EVEN THOUGH IT IS TOXIC, COOLANT HAS A
SWEET FLAVOUR WHICH MAKES IT VERY ATTRACTIVE TO ANIMALS. NEVER
LEAVE THE COOLANT IN OPEN CONTAINERS IN AREAS ACCESSIBLE TO AN-
IMALS AS THEY MAY DRINK IT.
KEEP OUT OF THE REACH OF CHILDREN
DO NOT REMOVE THE RADIATOR CAP WHEN THE ENGINE IS STILL HOT. THE
COOLANT IS UNDER PRESSURE AND MAY CAUSE BURNS.
Used engine oil and gearbox oil
CAUTION
IT IS ADVISABLE TO WEAR PROTECTIVE IMPERMEABLE GLOVES WHEN
SERVICING THE VEHICLE.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN
IF HANDLED FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BA-
SIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED
OIL RECYCLING COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
14
1 General rules

KEEP OUT OF THE REACH OF CHILDREN
Brake and clutch fluid
Brake and clutch fluid
BRAKE AND CLUTCH FLUIDS CAN DAMAGE THE PLASTIC OR RUBBER PAIN-
TED SURFACES. WHEN SERVICING THE BRAKING OR THE CLUTCH SYSTEM
PROTECT THESE COMPONENTS WITH A CLEAN CLOTH. ALWAYS WEAR
PROTECTIVE GOGGLES WHEN SERVICING THESE SYSTEMS. BRAKE AND
CLUTCH FLUIDS ARE EXTREMELY HARMFUL FOR YOUR EYES. IN THE EVENT
OFACCIDENTAL CONTACTWITH THEEYES,RINSE THEMIMMEDIATELYWITH
PLENTY OF COLD, CLEAN WATER AND SEEK MEDICAL ADVICE.
KEEP OUT OF THE REACH OF CHILDREN.
Battery hydrogen gas and electrolyte
CAUTION
THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND AS IT CONTAINS
SULPHURIC ACID, IT CAN CAUSE BURNS WHEN IN CONTACT WITH THE SKIN.
WHEN HANDLING BATTERY ELECTROLYTE, WEAR TIGHT-FITTING GLOVES
AND PROTECTIVE APPAREL. IN THE EVENT OF SKIN CONTACT WITH THE
ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN WATER. IT IS
PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN TINY
AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IF THE FLUID GETS
IN CONTACT WITH YOUR EYES, WASH WITH ABUNDANT WATER FOR FIF-
TEEN MINUTES AND CONSULT AN EYE SPECIALIST IMMEDIATELY. THE BAT-
15
1 General rules

TERY RELEASES EXPLOSIVE GASES; KEEP IT AWAY FROM FLAMES,
SPARKS,CIGARETTES OR ANY OTHERHEATSOURCES.ENSURE ADEQUATE
VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN.
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COM-
PONENTS IN PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COM-
PATIBLE WITH THE BATTERY BEING ACTIVATED.
Stand
BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY
RETRACTED TO ITS POSITION.
DO NOT REST THE RIDER OR PASSENGER WEIGHT ON THE SIDE STAND.
Reporting of defects that affect safety
Unless otherwise specified in this Use and Maintenance Booklet, do not remove any
mechanical or electrical component.
CAUTION
SOME CONNECTORS IN THE VEHICLE MAY BE ACCIDENTALLY SWAPPED
AND MAY COMPROMISE NORMAL VEHICLE OPERATION IF INCORRECTLY IN-
STALLED.
16
1 General rules

key:
The standard Dorsoduro version, in the pictures, will be abbreviated to Std.
The vehicle equipped with the hazard button, in the pictures, will be called "Option
1".
The vehicle without the hazard button, in the pictures, will be called "Option 2".
01_01
01_02
Information to recycle the scooter (01_01, 01_02)
VEHICLE SCRAPPING
If the vehicle must be scrapped, contact your nearest "Vehicles Disposal Centre".
•Vehicles Disposal Centres
These centres are specifically used to correctly treat the vehicles scrapping, they are
registeredbythe Japan MiniVehiclesAssociation as centresforthe specific treatment
of scrapping material on a large scale. These centres show the following wording:
"Authorised centre for vehicles disposal".
•Vehicle recycling cost
The proper recycling process of vehicle to be scrapped has a cost.
If the vehicle is equipped with the seal "Vehicles recycling", the recycling fee should
not be paid because the cost is already included in the retail price suggested by the
manufacturer.
Transportation and collection costs, however, are not included. Therefore, the collec-
tion costs from the customer and the transportation costs to the disposal centres or to
the designated collection centres are charged to the customer. As regards this, re-
quest information to the nearest scrapping centre.
•"Vehicle recycling" seal
Thisvehicle hasthe "Vehicle recycling" seal. When scrapping, itis necessaryto check
this seal. Never delete it from the vehicle body. The seal cannot be reassigned or sold
separately after purchase, even if damaged.
17
1 General rules

•Position of the recycling seal
It is usually located close to the chassis number or under the seat.
•Questions regarding the vehicle scrapping
Contact your nearest vehicle disposal centre or the following organisations.
Japan Automobile Recycling Promotion Centre
Home page: http://www.jarc.or.jp/
Japan Automobile Recycling Promotion Centre call centre for vehicles recy-
cling
Telephone: [phone]
Time: From 9:30 am to 5:00 pm (Except holidays, weekends and the first and last day
of the year.)
18
1 General rules

DORSODURO 750 -
ABS_DORSODURO 750 Factory -
ABS
Chap. 02
Vehicle
19

Arrangement of the main components (02_01, 02_02, 02_03,
02_04)
02_01
20
2 Vehicle