Colli FGB GP20 User manual

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USER MANUAL GP20
OPERATION AND MAINTENANCE OF INDUSTRIAL MACHINERY
IN ACCORDANCE WITH ANNEX I OF THE NEW MACHINERY DIRECTIVE
2006/42/CE
MACHINERY FOR TRIMMING LININGS ON HOLES AND EYELETS
ON UPPERS AND/OR LASTED FOOTWEAR
MANUFACTURER: COLLI F.G.B. S.R.L. CONTACTS:TEL [phone]
VIA RUSSO, 25 FAX [phone]
VIGEVANO (PV) - ITALY E-MAIL: [e-mail]
URL: http://www.collifgb.it
KEEP THIS USER MANUAL FOR FUTURE REFERENCE AND FOR THE MACHINES ENTIRE LIFETIME
MACHINE CODE GP20
USER MANUALCODE GP20 ING
EDITION 01/2017

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EC DECLARATION OF CONFORMITY
The Manufacturer
COLLI F.G.B. S.R.L.
Via Russo, 25 - 27029 Vigevano (PV) - ITALY
Declares that the machine
MACHIN
E
TRIMMER
MODEL
GP
20
conforms to all provisions of Directives
2006/42/EC - NEW MACHINERY DIRECTIVE
2014/35/EU LOW VOLTAGE DIRECTIVE
2014/30/EU - ELECTROMAGNETIC COMPATIBILITY
HARMONISED APPLIED STANDARDS
NON-HARMONISED APPLIED STANDARDS
and constitutes its technical file
The Managing Director
Seealso
attached
EC Declaration of Conformity

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INTRODUCTION AND NOTE TO USERS
This operating manual provides all the necessary information allowing machine users to
correctly operate the machine.
Standards for routine periodic maintenance aimed at maintaining the machine in efficient
operating condition are listed herein.
The manufacturer recommends carefully reading this user handbook in all its parts
before using the machine for the first time.
Some information and illustrations in this manual may differ from the machine
actually delivered to the user, since all machine configurations are described and
illustrated, including OPTIONAL accessories: refer solely to the information
describing the machine configuration acquired.
This operating manual is compiled exclusively for use by the manufacturers customers,
providing users with the most up-to-date documentation on the use of the product on the
date of issue.
The use of this manual is under the users full responsibility.
No further guarantees will be conceded by the manufacturer for any defects,
incompleteness and/or operating difficulties, expressly excluding any liability by the
manufacturer for direct or indirect damages howsoever arising from the use of this
document.
COLLI F.G.B. S.R.L. reserves the right to make changes to the product described in this
manual at any time and without prior notice.
All reproduction rights reserved by COLLI F.G.B. S.R.L.

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CONTENTS
1 GENERAL INFORMATION 6
1.1 IDENTIFICATION OF THE MANUFACTURER 6
1.2 MACHINE IDENTIFICATION 6
1.3 RECOMMENDATIONS ON THE MACHINES OPERATION AND MAINTENANCE 6
2 SPECIFICATIONS 7
2.1 GENERAL DESCRIPTION OF THE MACHINE 7
2.2 TECHNICAL SPECIFICATIONS 9
2.3 CONTROL PANEL 9
2.4 OPERATING CONDITIONS 10
2.5 IMPROPER OPERATING CONDITIONS 11
2.6 SCOPE 12
3 INSTALLATION AND ASSEMBLY 14
3.1 LIFTING AND HANDLING 14
3.2 MACHINE PLACEMENT 15
3.3 INSTALLATION 15
3.4 CONNECTING THE MACHINE TO THE POWER SUPPLY 16
4 STARTING UP THE MACHINE 17
4.1 SETTINGS 17
4.2 SETTING THE GUIDE 655/COUNTER-PUNCH TOOL 622 DISTANCE 18
4.3 ADJUSTING THE GUIDE655 19
4.4 ADJUSTING THE GUIDE SUPPORT 655 19
5 SAFETY DEVICES AND RESIDUAL RISKS 19
5.1 PREMISE 19
5.2 INFORMATION ON RESIDUAL RISKS 20
5.3 PERSONAL PROTECTIVE EQUIPMENT 20
5.4 SAFE WORKING PRACTICES 21
5.5 CHECKING THE SAFETY DEVICES 22
5.6 RISK DUE TO NOISE EMISSIONS 22
5.7 RISK DUE TO VIBRATIONS 23
5.8 SAFETY NOTIFICATIONS 23
6 MAINTENANCE 24
6.1 REPLACING THE TOOLS 24

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7 TROUBLESHOOTING 24
8 SPARE PARTS AND MAINTENANCE 26
8.1 SHARPENING OR REPLACING THE PUNCH TOOL 621 26
8.2 SHARPENING OR REPLACING THE COUNTER-PUNCH TOOL 622 27
8.3 REPLACING THE GRINDSTONE 525 27
8.4 REPLACING THE DRIVE BELT 652 50 Hz - 653 60 Hz 28
9 CLEANING 29
9.1 DISCONTINUING AND DISPOSING OF THE MACHINE 29
10 WIRING DIAGRAM AND ELECTRICAL COMPONENTS 30
11 PNEUMATICDIAGRAM 31
12 WARRANTY 32
13 SPAREPARTS 33
13a COLUMN 33
13b WORKTOP 34
13c MAIN SHAFT 35
13d PUNCH TOOL 36
13e COUNTER-PUNCH TOOL 37
13f ELECTRICAL BOX 38
14 SPAREPARTS LIST 39
14.1 REQUESTING SPARE PARTS 43

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1 GENERAL INFORMATION
1.1 IDENTIFICATION OF THE MANUFACTURER
Manufacturer: COLLI F.G.B. S.R.L.
Address: VIA RUSSO, 25
City: 27029 VIGEVANO (PV)
Country: ITALY
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Website: http://www.collifgb.it
1.2 MACHINE IDENTIFICATION
The machines identification appears in detail on the nameplate situated on the motor safety guard.
When ordering spare parts or requesting recommendations on operation and maintenance, always
cite the machine model and serial number on the identification nameplate.
It is absolutely forbidden to remove the identification nameplate or alter its data.
1.3 RECOMMENDATIONS ON THE MACHINES OPERATION AND MAINTENANCE
This user manual describes all operations regarding the machines correct usage and normal
maintenance.
The machine must be operated only by qualified and trained operators of adult age.
The head of safety and production should ensure that the person assigned to the machines
operation has read and understood the information provided in this user manual.

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Maintenance staff providing both routine and extraordinary machine maintenance are required to
possess proper mechanical and electrical knowledge.
It is advisable not to remove the safety protections during the machines operation.
The manufacturer recommends not carrying out any other type of workmanship, repairs or
intervention other than those indicated in this user manual.
All operations and interventions requiring the disassembly of machine parts must be entrusted to
authorized technicians.
Follow the instructions and indications contained in this manual for a correct usage of the machine.
The manufacturer recommends keeping this operating manual in good condition in a location
where it can be easily accessed for consultation by machine operators.
A careful and meticulous observance of the indications contained in this manual will ensure a safe
and correct usage of the machine.
2 SPECIFICATIONS
2.1 GENERAL DESCRIPTION OF THE MACHINE
This GP 20 trimming machine is designed to trim liners on holes and eyelets on uppers
and/orlasted footwear.
Thecolumn version of the machine consists of a column with anti-vibration supprt feet at the
base, an operating head base applied to the column with a soundproof plate inserted between
the two blocks, and anelectrical box mounted onto the column.
The motor is situated at the rear of the operating head base, protected by a closed casing.
The following components are mounted onto the operating head base: the machines operating
head with the punch tool group, and a movable counter-punch tool arm.
The grindstone for sharpening the punch tool and counter-punch tool is situated at the rear of
the machine.
Two lighting spots are mounted onto the operating head.
The machine is also equipped with a pedal situated at the base of the column, which is
necessary forthe machines operation.
The machines worktop version is supplied assembled onto a wooden worktop with a drawer,
anchored to a welded iron frame.
ANY MANIPULATION OR REMOVAL OF THE SAFETY ELEMENTS CAN CAUSE
SERIOUS ACCIDENTS: IT IS FORBIDDEN TO REMOVE, EXCLUDE OR ALTER
ANY OF THE SAFETY ELEMENTS ON BOARD THE MACHINE.
THE PERFECT OPERATION OF THE SAFETY ELEMENTS MUST BE
GUARANTEED AT ALL TIMES THROUGH PERIODIC CHECKS.
ANY DEFECTS OR PROBABLE MALFUNCTIONS ENCOUNTERED MUST BE
ELIMINATED IMMEDIATELY.

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GP20 machine - Worktop version
A CONTROL PANEL WITH ELECTRICAL BOX
B WORKTOP
C CUTTING GROUP
D LED LIGHTING
E PEDAL
F COUNTER-PUNCH TOOL MOVABLE ARM
A
B
C
D
E
F
D

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2.2 TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
WEIGHT 110 Kg
WIDTH 50 cm
DEPTH 65 cm
HEIGHT 135 cm
LIGHTING SYSTEM LED driver 12V - 6W
VOLTAGE 220/380 V standard (other voltages on request)
FREQUENCY 50/60 Hz
NUMBEROF PHASES 3 standard (single phase on request)
MOTOR POWER 190W
AIR CONSUMPTION 0.2 mc/h
OPERATING PRESSURE 4 bar
NOISE EMISSIONS
Leq= 75 dB (A)
PUNCH TOOL STROKES
6500 pairs per minute
PRODUCTION Depends on type of workmanship
POWER ABSORPTION 0.5 kW
2.3 CONTROL PANEL
A - Power ON / OFF main switch
B - Power ON pilot light
C - Electrical box
A
B
DETAIL A
C

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2.4 OPERATING CONDITIONS
- The machine is designed to be used by a single operator.
DETAIL OF WORKMANSHIP
Working
position