Collomix TINTA 16 User manual

.colorTEC
Translation of the Original Operating Instructions
English
TINTA
Color Dispenser
Make sure to read the operating instructions prior to initial use!
Always follow safety warnings!
Please keep for future reference!
This documentation is not subject to change management!
September – 2017-02

Information
TINTA – Color Dispenser – Operating Instructions Page 2
These operating instructions constitute a part of the technical documentation of the
machine in accordance with the EC Machinery Directive.
These operating instructions correspond to the "Directive 2006/42/EC of the European
Parliament and the Council for the Approximation of the Legal and Administrative
Regulations of Member States for Machinery" (Machinery Directive), Appendix I, item
1.7.4.
These Operating Instructions are provided for the person in charge who must pass them
on to the personnel responsible for connection, use, and maintenance of the machine.
The plant manager must ensure that the information contained in these operating
instructions and in the accompanying documents has been read and understood.
The operating instructions must be kept at a known place that is easy to reach, and they
must be consulted if there is the slightest doubt.
The manufacturer is not liable for injury to personnel, pets or damage to property or to
the machine itself arising from improper/unauthorised use or as a result of disregarding or
ignoring the safety criteria contained in these operating instructions or by altering the
machine or by using unsuitable spare parts.
The copyright for the operating instructions lies solely with
Collomix GmbH
Daimlerstraße 9
85080 Gaimersheim
GERMANY
or its legal successor.
The content of the user information is the intellectual property of Collomix GmbH
Collomix GmbH expressly reserves the right of ownership to and copyright of the
information in the user information.
Reprinting and reproduction, even in part, are permitted only with the written permission
of Collomix GmbH.
Dated: September – 2017

Table of contents
TINTA – Color Dispenser – Operating Instructions Page 3
1Information about the document....................................................................... 6
1.1 Structure of the warnings ................................................................................................................... 6
1.2 Signal words and signal colors............................................................................................................. 6
1.3 Symbols ............................................................................................................................................... 7
1.3.1 Mandatory action symbols.................................................................................................................. 7
1.3.2 Warnings ............................................................................................................................................. 7
1.3.3 Prohibitory signs.................................................................................................................................. 8
2Identification and notices .................................................................................. 9
2.1 Machine description............................................................................................................................ 9
2.2 Manufacturer ...................................................................................................................................... 9
2.3 Intended use ....................................................................................................................................... 9
2.3.1 Service life of the machine .................................................................................................................. 10
2.4 Reasonably foreseeable misuse .......................................................................................................... 10
2.5 General information............................................................................................................................ 11
2.5.1 Liability and Warranty......................................................................................................................... 11
2.5.2 Objectives of the Operating Instructions ............................................................................................ 12
2.5.3 Target Group of the Operating Instructions........................................................................................ 12
3Safety information............................................................................................. 13
3.1 Obligations .......................................................................................................................................... 13
3.1.1 User obligations .................................................................................................................................. 14
3.1.2 Obligations of the personnel............................................................................................................... 14
3.2 Safety devices...................................................................................................................................... 15
3.3 Dangers caused by forms of energy .................................................................................................... 15
3.3.1 Dangers caused by electrical energy................................................................................................... 15
3.3.2 Dangers due to laser radiation............................................................................................................ 15
3.4 Dangers due to operating materials.................................................................................................... 16
3.5 Residualrisk ......................................................................................................................................... 16
3.6 Additional information ........................................................................................................................ 17
4Design and function........................................................................................... 18
4.1 Technical data ..................................................................................................................................... 18
4.2 Complete diagram – overview ............................................................................................................ 19
4.2.1 Tasks of the operating personnel........................................................................................................ 20
4.3 Structure and function of the machine............................................................................................... 20
4.3.1 Components of the machine............................................................................................................... 20
4.3.2 Functional description......................................................................................................................... 20
4.3.2.1 TintONE ............................................................................................................................................... 21
4.3.2.2 LidDetection ........................................................................................................................................ 22
4.3.2.3 CoolNOZ dispensing head ................................................................................................................... 23
4.3.2.4 MoveNOZ ............................................................................................................................................ 24

Table of contents
TINTA – Color Dispenser – Operating Instructions Page 4
4.4 Design and function of the safety devices .......................................................................................... 24
4.5 Components – Electrical system / Controller...................................................................................... 25
4.5.1 Machine lighting.................................................................................................................................. 25
5Transport........................................................................................................... 26
5.1 Warning notices for transport............................................................................................................. 26
5.2 Transport procedure ........................................................................................................................... 26
5.2.1 Unloading the machine ....................................................................................................................... 27
5.2.2 Disposal of transport and warehouse packaging ................................................................................ 28
5.3 Operating conditions........................................................................................................................... 29
6Commissioning .................................................................................................. 30
6.1 Warning notices for commissioning.................................................................................................... 30
6.2 Erecting the machine .......................................................................................................................... 30
6.3 Setting up and aligning the machine................................................................................................... 31
6.3.1 Erecting the machine .......................................................................................................................... 31
6.4 Connecting the machine (energy supplies) ......................................................................................... 32
6.4.1 Switching the machine on ................................................................................................................... 32
6.5 Filling the TintONE modules for the first time/replenishing ............................................................... 33
7Operation.......................................................................................................... 35
7.1 Warning notices for operation ............................................................................................................ 35
7.1.1 Operating the machine ....................................................................................................................... 35
7.2 Control panel....................................................................................................................................... 35
7.2.1 Stop button / repeat button ............................................................................................................... 36
7.2.2 Function of the control panel (optional)............................................................................................. 37
7.2.3 Color .................................................................................................................................................... 38
7.2.4 Refill/Purge.......................................................................................................................................... 38
7.2.5 Statistics .............................................................................................................................................. 39
7.2.6 Diagnostics .......................................................................................................................................... 39
7.2.7 Settings................................................................................................................................................ 40
7.2.8 Users.................................................................................................................................................... 40
7.3 Loading the container ......................................................................................................................... 41
7.4 Faults and error displays ..................................................................................................................... 43
7.4.1 Fault and operating status messages.................................................................................................. 43
7.4.2 Fault elimination ................................................................................................................................. 43
7.4.2.1 Machine-related faults ........................................................................................................................ 43
8Tool change ....................................................................................................... 44
8.1 General information............................................................................................................................ 44
8.2 Tooling/Retooling................................................................................................................................ 45
8.2.1 Adjusting the container shelf .............................................................................................................. 45
8.2.2 Replacing the TintOne......................................................................................................................... 45

Table of contents
TINTA – Color Dispenser – Operating Instructions Page 5
8.3 Technical support................................................................................................................................ 45
9Maintenance and servicing ................................................................................ 46
9.1 Warning notices for maintenance and servicing................................................................................. 46
9.2 General ................................................................................................................................................ 47
9.3 Maintenance instructions ................................................................................................................... 47
9.3.1 Cleaning............................................................................................................................................... 47
9.3.2 Electrical equipment ........................................................................................................................... 48
9.4 Maintenance lists ................................................................................................................................ 48
9.4.1 Maintenance skills of the operating personnel................................................................................... 49
9.5 Information on defective components ............................................................................................... 50
9.5.1 Disassembly......................................................................................................................................... 50
9.5.2 Recycling.............................................................................................................................................. 50
9.5.3 Disposal ............................................................................................................................................... 50
10 Decommissioning .............................................................................................. 51
10.1 Switching the machine off................................................................................................................... 51
10.2 Shutting down the machine (long period) / putting the machine into storage .................................. 51
10.3 Storing the machine ............................................................................................................................ 52
10.4 Disposing of the machine .................................................................................................................... 52
11 Appendix........................................................................................................... 53
11.1 Index of tables..................................................................................................................................... 53
11.2 Index of figures.................................................................................................................................... 53

Identification and notices
TINTA – Color Dispenser – Operating Instructions Page 6
1 Information about the document
1.1 Structure of the warnings
The combination of a signal with an icon classifies the respective warning. The symbol can vary
depending on the type of danger.
THE WARNING IS PLACED UNDER A SIGNAL WORD WHICH INDICATES THE
EXTENT OF THE DANGER.
The first line after the signal word describes the type and source of the potential danger.
The next section describes the consequences of failure to adopt measures to avert the danger.
The last paragraph describes the actions to take in order to avoid the danger.
1.2 Signal words and signal colors
The following signal words are based on DIN EN 82079-1 and ANSI Z 535.4 and are used in this
documentation. The safety colors were taken from the
ISO 3864-1 standard.
Signal word Usage Explanation
DANGER Warning notice indicates a dangerous situation, which if ignored,
results in death or severe injuries.
WARNING Warning notice indicates a dangerous situation, which, if ignored may
result in injuries and damage to property
CAUTION Warning notice indicates a dangerous situation, which, if ignored may
result in minor injuries and damage to property
IMPORTANT Notice indicates ease of operation and cross-references. It
excludes danger of liability damages or risk of injuries.
SAFETY INSTRUCTION Safety instruction Refers to certain safety-related instructions or
procedures.

Identification and notices
TINTA – Color Dispenser – Operating Instructions Page 7
1.3 Symbols
Some of the following special safety symbols in accordance with DIN EN ISO 7010: 2011 are used at the
corresponding passages in the text of these operating instructions and require special attention
depending on the combination of signal word and symbol:
Symbol Usage Explanation
Notice
Important information for
understanding of the device and
for optimised operating
procedures.
Table 1 Icons
1.3.1 Mandatory action symbols
Symbol Explanation Symbol Explanation
Wear safety goggles
Observe and follow the
manual
Use gloves Wear a safety helmet
Table 2 Mandatory action symbols
1.3.2 Warnings
Symbol Explanation Symbol Explanation
General warning sign
Warning - dangerous
electrical voltage
Warning - danger of
slipping
Warning - hot surfaces
Warning - falling loads Warning - lasers
Table 3 Warning

Identification and notices
TINTA – Color Dispenser – Operating Instructions Page 8
1.3.3 Prohibitory signs
Symbol Explanation Symbol Explanation
General prohibition sign Smoking prohibited
Eating and drinking
prohibited
Table 4 Prohibition signs

Identification and notices
TINTA – Color Dispenser – Operating Instructions Page 9
2 Identification and notices
2.1 Machine description
TINTA Color Dispenser
Country of origin: Germany
2.2 Manufacturer
Collomix GmbH
Daimlerstraße 9
85080 Gaimersheim
GERMANY
Email: [e-mail]
Tel.: [phone]
Fax: [phone]
2.3 Intended use
This automated tinting machine is used to dispense dyes from one or more TintOne modules into a
container that is pre-filled with color paste to produce lacquers, paints, dyes etc. in a color that is
selected using the control program linked to the machine.
Any other use of the machine or use beyond its intended purpose is considered to be unintended use
and therefore improper. In this case, the safety and protective mechanisms of the machine may be
compromised.
Collomix GmbH is not liable for damages resulting from such uses.
Intended use also includes the following:
following all the operating instructions
compliance with all warnings
compliance with the maintenance intervals

Identification and notices
TINTA – Color Dispenser – Operating Instructions Page 10
2.3.1 Service life of the machine
The service life of the machine depends on the following factors:
Ambient conditions of use
Intensity of utilisation
Compliance with the maintenance intervals specified by the manufacturer.
2.4 Reasonably foreseeable misuse
Reasonably foreseeable misuse, which could pose a danger to the user, third parties or the machine
applicable to all operating modes, include:
Filling the machine with the incorrect color paste (incorrect color, incorrect type)
Replenishing the color paste without a paper funnel
Filling the machine with the incorrect liquids
Overfilling the TintONE canisters
Disconnecting the equipment from the mains supply causing the nozzles to dry out
Installing the equipment in an overly cold environment causing the color paste to become too
viscous
Using incorrect dispensing parameters resulting in unsatisfactory dispensing results
A container beneath the dispensing head that has been overlooked
Adding components that have shapes deviating from those intended for the machine
Operating the system contrary to the specifications provided in the operating instructions with
respect to warning notices, installation, operation, maintenance and servicing, set-up and faults.
WARNING
Danger of injury due to unauthorised modifications
Unauthorised modifications to the machine and the use of spare parts from external manufacturers
(no original spare parts) may cause dangerous situations to arise.
Do not allow any unauthorised or other modifications to the machine without prior approval of
Collomix GmbH.