CombiSteel GF3 Setup guide

INSTALLATION, OPERATION
AND SERVICE MANUAL
GF SERIES OF GAS FRYER
7455.0975
WARNINGS
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
INJURY OR DEATH. THE INSTRUCTION MANUAL MUST
BE READ CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT
TO BE INSTALLED ONLY BY AN AUTHORISED PERSON
IN ACCORDANCE WITH LOCAL AUTHORITY, GAS,
ELECTRICITY, ANY APPLICABLE STATUTORY
REGULATIONS AND MANUFACTURER REQUIREMENTS.
THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL
CATERING PURPOSES AND WILL GENERATE
SIGNIFICANT HEAT. IT SHALL BE USED BY A
QUALIFIED PEOPLE. HOT SURFACES WILL CAUSE
BURNS. A HA ARD AND RISK ASSESSMENT MUST BE
UNDERTAKEN BY OWNERS AND ALL OPERATORS
MADE AWARE OF THESE.
Gas fryer Manual Page 1

DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR
THIS APPLIANCE. THE PARTS WHICH HAVE BEEN
PROTECTED BY THE MANUFACTURER OR HIS AGENT
SHALL NOT BE ADJUSTED BY THE USER.
DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE
WHILE IT IS IN OPERATION.
INSTALLATION CLEARANCES AS SPECIFIED MUST BE
OBSERVED.
IF YOU SMELL GAS, TURN THE UNIT OFF AND THE
MAIN GAS SUPPLY VALVE TO THE UNIT. CONTACT
YOUR GAS SUPPLIER OR AN AUTHORISED PERSON.
BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK
THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE
IN THE “OFF” POSITION.
PLEASE KEEP THIS MANUAL FOR FUTURE
REFERENCE AND REFERENCE BY ALL OPERATORS.
Gas fryer Manual Page 2

TABLE OF CONTENTS
INTRODUCTION...............................................................................................4
GENERAL.......................................................................................................4
WARRANTY...................................................................................................4
GENERAL INFORMATION................................................................................5
IN PECTION..................................................................................................5
OPERATOR MANUAL....................................................................................5
IN TALLATION...............................................................................................5
GA CONNECTION.......................................................................................5
GA PRE URE...........................................................................................5
COMMI IONING..........................................................................................6
PECIFICATION .............................................................................................6
IN TALLATION...............................................................................................6
Appliance specification...................................................................................8
TE T POINT PRE URE..............................................................................8
VENTILATION AND AIR UPPLY..................................................................8
DIMEN ION .................................................................................................9
ACCE ORIE ..............................................................................................9
OPERATING IN TRUCTION ........................................................................10
LIGHTING IN TRUCTION .........................................................................10
IGNITION PROCEDURE..............................................................................11
OPERATOR MAINTENANCE..........................................................................14
CLEANING TAINLE TEEL..................................................................14
ERVICE.........................................................................................................15
RECOMMENDED ERVICE........................................................................15
BURNER ADJU TMENT ...........................................................................16
PARE PART .............................................................................................17
TROUBLE HOOTING.....................................................................................18
Exploded view of GF4...................................................................................19
Exploded view of GF3...................................................................................21
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INTRODUCTION
GENERAL
The gas fuelled fryer is designed for commercial catering purposes and
incorporates a wide range of features to benefit the customer.
WARRANTY
This product’s warranty is subject to the terms of local distributor in your own
country and is subject to the correct installation, operation, maintenance and
care of the equipment.
Warranty does not extend to:
•Damages caused in shipment
•Damage as a result of incorrect installation.
•Damage as a result of incorrect operation
•Damages caused by unauthorised service and use of non original parts
•Gas supply issues to the equipment
•Failure resulting from improper maintenance.
•Failure as a result of tampering with, removal of, or changing any
preset control or safety device
For all warranty work, authorized service and genuine and authorized
spare parts, please contact your local dealer
Please ensure you quote the Model and Serial Number of the unit. The
Model and erial Number of the unit on the data plate. Please provide this
information for after sales service
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GENERAL INFORMATION
INSPECTION
Please inspect the unit on receipt. If the unit is damaged, contact the carrier
immediately and file a damage claim with them. ave all packing materials
when filing a claim. Freight damage claims are the responsibility of the
purchaser and are not covered under warranty.
OPERATOR MANUAL
This manual contains important information for your safety and the
installation, operation, maintenance and service of this equipment.
Please read the manual carefully and ensure all operators of the
equipment are aware of the contents and safety requirements.
Warning: You must assess all hazards and risks associated with the
operation of the equipment in your environment and advise all operators
of these.
INSTALLATION
This equipment must be installed by an authorized person in
accordance with local authority, gas, electricity, any applicable statutory
regulations and manufacturer requirements.
GAS CONNECTION
The appliance must be connected by an authorized person to the gas type
specified on the unit. The gas type is shown adjacent to the gas connection
point on the rear panel and on the data plate. Connect to and use only the
correct type of gas.
GAS PRESSURE
The authorized person installing this equipment must ensure that the gas
operating pressure is the same as shown on the data plate and that there is
sufficient gas volume.
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COMMISSIONING
The authorized person installing this equipment must commission the
equipment in accordance with local gas safety regulations - gas leakage,
operational checking, adjustments and instructing the owner on use of the
equipment are prescribed requirements.
SPECIFICATIONS
INSTALLATION
THIS EQUIPMENT MUST BE INSTALLED BY AN AUTHORI ED
PERSON IN ACCORDANCE WITH LOCAL AUTHORITY, GAS,
ELECTRICITY, ANY APPLICABLE STATUTORY
REGULATIONS AND MANUFACTURER REQUIREMENTS.
NOTE: INSTALLATION IS THE RESPONSIBILITY OF THE OWNER
Gas Inlet Connection: 1/2” B P Female.
Gas Connection Point: The gas connection point is located at the rear of
the unit
Details are shown in the drawings at the rear of
this manual.
Gas Connection: The appliance must be connected by an
authorized person to the gas type specified on the
unit. The gas type is shown adjacent to the gas
connection point on the rear panel and on the data
plate. Connect to and use only the correct type
of gas.
The authorized person installing this equipment
must comply with local gas safety standard.
Prescribed requirements include, commission the
equipment, gas leakage testing, operational
checking and adjustments.
All units are tested and adjusted at the factory; however, all burners and pilots
must be checked at the installed location and adjusted as necessary.
Gas fryer Manual Page 6

Data Plate: The data plate is located at the rear of the fryer
Installation Clearances: The MINIMUM clearance from combustible
surfaces is;
Sides 150 mm, and
Rear 50mm
Adequate clearance must also be provided for
service.
Levelling: To adjust the legs to level the unit to the floor
and/or to slightly adjust the height of the unit, raise
the front of the unit and adjust the legs (ensure
safe work practices). imilarly, raise the back of
the unit and adjust the legs. DO NOT LAY THE
UNIT ON ITS BACK. ENSURE THE UNIT IS
LEVEL.
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Appliance specification
Product name Gas Fryer Type of appliances Type A1
Gas Category I2H I2E I2L I2E+
Gas and Supply
Pressure G20 at 20 mbar G20 at 20
mbar
G25 at
25 mbar
G20/G25 at
20/25 mbar
Country of
Destination
AT, BG, CR, CZ, DK,
EE, FI, GR, HR, HU, I ,
IE, IT, LV, LT, NO, PT,
RO, K, I, E , E, CH,
TR and GB
BE, FR NL DE, LU, PL
Injector Size Ø 2.3 mm Ø 2.3 mm Ø 2.2 mm Ø 2.2 mm
Gas Consumption 34kW for GF4 ; 27KW for GF3
Warning: This appliance shall be installed in conformity with the current regulations and used
only in a well-ventilated location. Consult the instructions before installing and using
this appliance.
Burner rating of ignition pilot: 750W
Nominal Gas Consumption Table for I2H only ( reference only)
BURNER Test pressure at gas inlet Test pressure at test point
GF4 20 mbar 13.5 mbar
GF3 20 mbar 14.7 mbar
Note: The pressure test point is located on the gas manifold (refer below).
TEST POINT PRESSURE
The pressure test point is located on the gas manifold and is accessed by
opening the door. The test point pressure is shown in the ‘Nominal Gas
Consumption Table’ above and is set with the burners operating at maximum
setting.
VENTILATION AND AIR SUPPLY
All gas burners and pilots require sufficient air to operate. For optimum
performance and for your safety, it is E ENTIAL that the equipment, in the
installed position, has the proper air and ventilation and the correct
exhaust/canopy and air balance. The correct installation and compliance with
all regulatory and other requirements is the responsibility of the
purchaser/owner.
Please note that a strong exhaust canopy will create a vacuum if there is
insufficient replacement air. The amount of air exhausted must be replaced by
an equal amount of air.
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Airflow to the appliance must not be blocked or restricted (e.g. large objects
should not be placed in front of the appliance). The flue must never be
covered or restricted in any way.
DIMENSIONS
* Please note that the outside dimensions of GF3 and GF4 are identical.
* Product dimensions are 393 x 750x 1160 mm
* Packing dimensions are 510 x 820 x 1230 mm
ACCESSORIES
1. Fry baskets @ 2
2. Rack @ 1
3. Oil extension pipe @ 1
4. Clog clearance prod @ 1
5. Operating manual @ 1
Gas fryer Manual Page 9

OPERATING INSTRUCTIONS
LIGHTING INSTRUCTIONS
DO NOT OPERATE THE UNIT UNLESS IT HAS BEEN
INSTALLED AND COMMISSIONED BY AN AUTHORI ED
PERSON.
BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK AND
ENSURE THAT ALL THE VALVES ARE IN THE “OFF”
POSITION.
THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL
CATERING PURPOSES AND WILL GENERATE SIGNIFICANT
HEAT. HOT SURFACES WILL CAUSE BURNS. A HA ARD AND
RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS
AND ALL OPERATORS MADE AWARE OF THESE.
NOTE: Ensure the gas supply to the equipment is turned ON.
NOTE: For your safety, the valve comes with a flame failure sensing device. If
the device does not sense a flame, gas supply to the burner will be
cut.
Gas fryer Manual Page 10