Compleo ePOLE duo User manual

Installation instructions
Compleo ePOLE duo
for Compleo eBOX smart, professional and touch

2 | Installation instructions Compleo ePOLE duo

Contents
Contents | 3
04 Safety information
Qualications for electrical work 5
06 Product overview
Included in delivery 6
Compleo ePOLE duo – the product details 7
Specications 7
08 Installation
Before installing 8
Line selection 8
Choosing the site 10
Concrete foundation 10
Tools needed 11
Supply lines 11
Mounting 12
15 Next steps
Dismounting 18
Disposal 18
Imprint 19

These installation instructions are
intended for specialised electricians.
The ePOLE duo may be installed by
qualied, specialised electricians only.
Greater priority must be given to the
accident prevention regulations, the
safety rules applying nationwide to the
specic operations, and the medical
regulations at the workplace.
The product can afterwards be
commissioned free of faults only after
this document has been observed.
These operating instructions
constitute an integral part of the
product and must be available to
the tters, also after the installation.
So keep this document in a safe
place, also after the installation.
Note in addition that safety is
ensured only when the aected
devices are stored, installed, used,
serviced, and, if necessary, dismounted
and disposed of properly as described
in this document.
• Before installing and using this
product, please read the provided
documentation to familiarise
yourself with the safety regulations
and other information.
• This product has been developed
and tested in compliance with
international standards.
• This product may be used
exclusively for its intended purpose.
• This product may be installed by
qualied personnel only.
• This product is maintenance-free
and cannot be repaired on site.
• Incorrect installations may entail risks
for the user.
• This product is used in combination
with a power source.
• Make sure that the product is used
under the correct operating
conditions only.
• Make sure that the power supply to
this product has been connected
properly to a fuse box with RCD and
circuit breaker.
• The RCD and circuit breaker selected
must be suitable for the electrical
connection and installed in an
upstream fuse box as described in
this document.
• Make sure that the tted RCD is
serviced at the intervals specied by
the manufacturer.
Before installing, check the
specications under the grid
connection regulations, the technical
connection requirements, and those
issued by the utility and follow
specically the compulsory
registration, approval, and listing
procedures.
Product subject to modication
without prior notice. This document
might not contain the latest
changes to the product’s
specications or processes
described herein.
Safety information
Danger to life and limb
Warning of electrical voltage!
Danger
Significant risk of injury/material damage
Caution: Signicant risk of injury or material damage!
Information on optimising the application
Observing this information can improve the product’s application.
Caution
NOTE
4 | Installation instructions Compleo ePOLE duo

Qualifications for electrical work
The specialised personnel performing or supervising the electrical installation
and maintenance of the device must have read and must follow these installation
instructions. Also, this personnel must have been assigned by the system owner.
Germany
Applicable are the requirements under DGUV Regulation 3 or
DIN VDE 0105-100:
• Technical training (electrical installations)
• Knowledge and experience in the assigned eld of work
• Knowledge of the pertinent standards
• Ability to assess the assigned work
• Ability to recognise dangers
Austria
Applicable are the requirements under ÖVE/ÖNORM EN 50110-1:
A specialised electrician is a person who has undergone suitable technical
training and has the knowledge and experience to recognise and prevent the
potential dangers of electricity.
Switzerland
Applicable are the requirements under NIV, SR 734.27:
Section 2: Approval for installation work, Subsection 1: Compulsory approval,
Art. 6
Persons assigned to install, modify, or repair electrical installations, hardwire
electrical products to electrical installations, or disconnect, modify, or repair
such connections must rst be approved by the Inspectorate.
Subsection 2: General installation approval, Art. 7 – Approval for natural persons
Natural persons performing installation work on their own responsibility
are granted general installation approval when:
a) they have had special training;
b) their training corresponds to the state of the art and their continued
training is assured; and
c) they can furnish verication that they obey the regulations under this
ordinance.
Danger
Handling live components
incorrectly may cause grievous
injuries and death. So heed at all
times the ve safety rules under
DIN VDE 0105:
• Disconnect from all power
sources
• Lock against reactivation
• Verify zero voltage (all poles)
• Earth and short circuit
• Cover or partition-o adjoining
live parts
Caution
Small parts are dangerous for
children. Do not install in the
presence of children.
Caution
Ensure that all components are
dry throughout the installation.
Safety information | 5

ePOLE duo
eCLICK
eCLICK
eBOX
eBOX
Caution
The contents of the delivery must be checked
for completeness and intactness.
Included in delivery
1 Aluminium head with 1 lock
1 Aluminium column
1 Base plate
2 Cover plates for aluminium head
Assembly material
4 Screws for base plate
4 Screws with 4 washers
for aluminium head
4 M16 nuts with 4 washers with 4 caps
Note: To mount the eBOXes on the
ePOLE duo, you will need two eCLICKs;
they are not part of the ePOLE duo.
The following products can be ordered
separately:
• Cable hanger
• Concrete foundation
• Residual-current device (RCD)
• Circuit breaker
6 | Installation instructions Compleo ePOLE duo
Product overview
The ePOLE duo serves as mounting
column for two eBOXes with two eCLICKs.
The modular concept of the overall
product also allows for a separate
installation of the ePOLE duo in advance.

Specifications
Measurements H x W x D 1,608 mm x 208 mm x 175 mm (without cable hangers)
1,608 mm x 208 mm x 427 mm (with two cable hangers)
Dimensions of short variant H x W x D 1,280mm x208mm x 175mm (without cable hangers)
1,280mm x 208 mm x 427mm (with two cable hangers)
Installation type Free-standing on concrete foundation
Weight 19,3 kg (short version 17,0 kg), cable hanger 1,5 kg
IP IP55 (with eBOX or protective cover)
Operating temperature -30 °C to +50 °C
4
1
2
2
3
5
5
6
7
Product overview | 7
1 Aluminium head
2Cover plates for aluminium head
3Lock
4Aluminium column
5Cable hanger
(optional, not included)
6Base plate
7Concrete foundation
(optional, not included)
Compleo ePOLE duo – the product details

Danger
Before installing, familiarise
yourself with the safety
instructions.
Caution
Each eCLICK must be protected in
the distribution box with a residual
current device and a circuit
breaker. Coordinate with the
customer in advance regarding the
desired power output and use the
protective components matching
the current (Table Y).
Before installing
Check and ensure that the electrical installation intended
for connection can supply the required electrical power.
Each eCLICK must be protected, in the pre-installation,
corresponding to the respective supply line, with an FI/
RCD (residual current device) and an LS (circuit breaker).
No additional electrical devices may be integrated in any
of these circuits.
Before installing, rst consult the owner or operator of
the system for the required output power, and t
adequate guards.
Line selection
When selecting the cable, the valid, international, country-
specic nd regional regulations and standards must be
observed. When selecting the cable, the connection to a
three-phase or single-phase AC circuit must be made in
accordance with the regulations and standards.
The cable cross-section must be selected so that the self-
heating is limited to 15K.
8 | Installation instructions Compleo ePOLE duo
Installation
This chapter is split into installation, supply lines, assembly and next steps.

Caution
For space reasons, the supply line
chosen must have whenever
possible a conductor area no
greater than 6 mm².
RCD Variant 1 Variant 2
Charging power 3.7kW; 11kW 7.4kW; 22kW
Charging current 16A 32A
Example F204A, 4-pole, 25/0,03 A ABB F204 A, 4-pole, 40/0,03 A ABB
Standards DIN EN 61008-1/DIN EN 61008-2-1 DIN EN 61008-1/DIN EN 61008-2-1
Type A A
Operating voltage 230/400V AC 230/400V AC
Poles 4-pole 4-pole
Rated residual current 30mA 30mA
Rated current 25A 40A
Tripping time 300ms 300ms
Operating characteristic short-time delayed (AP-R)
Overvoltage category III III
Fouling factor 2 2
Ambient temperature Tmax +55 °C,
Tmin -25 °C
Tmax +55 °C,
Tmin -25 °C
Material number 10284822 10118695
Circuit breaker Variant 1 Variant 2
Charging power 3.7kW; 11kW 7.4kW; 22kW
Charging current 16A 32A
Example S203-NA K, 20A ABB S203-NA K, 40A ABB
Standards DIN EN 60947-1, -2/DIN EN 60898-1 DIN EN 60947-1, -2/DIN EN 60898-1
Tripping characteristics K K
Poles 4-pole 4-pole
Rated switching capacity 6,000A 6,000A
Rated current 20A 40A
Insulation voltage 4kV 4kV
Overvoltage category III III
Fouling factor 2 2
Ambient temperature Tmax +55 °C,
Tmin -25 °C
Tmax +55 °C,
Tmin -25 °C
Material number 10133671 10118694
• Installation of overvoltage protection equipment,
if demanded under national standards
• Routing of the connecting line to the installation site
• Connection of the supply line between the eCLICK /
eBOX and the sub-distribution
Installation | 9

Choosing the site
Typically, the location of the ePOLE duo has been agreed
upon with the customer, in advance of the installation,
upon the on-site inspection.
For a smooth ow of the installation, the following prep
work must be performed.
Concrete foundation
The ePOLE duo must be installed on a concrete
foundation.
Setting the concrete foundation
The tting concrete foundation can be ordered from
Compleo (article number 10122614). This concrete
foundation is equipped with four threaded bolts. The
ePOLE duo is mounted on the concrete foundation by
means of the base plate included in the scope of delivery.
Danger
Do not install in and around
ex-zones!
Setup of the
charging point
10 | Installation instructions Compleo ePOLE duo

Supply lines
Since each eCLICK must be equipped with a separate
residual current device and a circuit breaker in the
sub-distribution, it is necessary to feed two electrical
supply lines through the ePOLE duo.
Tools needed
The following tools are needed to
assemble the ePOLE duo:
• Allen key 5mm
• Cable ties
• Open-ended spanner 24mm
• Spirit level
• (Battery-operated) drill
Open-ended spanner
Allen key
5mm
Danger
There is a danger of electric
shock!
Danger
Make sure that the fusing for the
circuits has been disconnected
and there is no voltage across the
tted components.
2 Supply lines
Installation | 11

Lead the two electrical supply lines to the installation site.
There, keep at least 2,000 mm cable length available at the
installation point in order to be able to later feed the feeds
through the ePOLE duo and be able to connect the
eCLICKs.
If the two eBOXes are to be connected via LAN, two
Ethernet cables must be laid analogously.
Mounting
Before assembling the ePOLE duo, obtain an overview of
the steps required.
Danger
Make sure that the electrical
supply lines are voltage-free
during the entire installation.
Cable length at least
2,000 mm
12 | Installation instructions Compleo ePOLE duo

02
Place the aluminium column on the base
plate and screw it on with the four
screws provided. This step must take
place before the base plate is bolted
onto the concrete foundation.
04
In the meantime, connect the electrical
supply lines and, where applicable, the
Ethernet cables with cable ties to the
top end of the aluminium column.
03
Place the base plate bolted together
with the aluminium column on the
concrete foundation and bolt the base
plate onto the bolts of the concrete
foundation with the help of the washers,
nuts and caps that are included in the
scope of delivery.
01
Feed the electrical supply lines and,
where applicable, the Ethernet cables
through the concrete foundation. At the
top, at least two metres of each supply
line should still be available to you.
Caution
Tighten the nuts with a torque of
at least 35 Nm.
Installation | 13

05
If you would like to install cable
hangers, mount these now to the
aluminium column in accordance with
steps 05.01 to 05.04. Otherwise, skip
to Point 6.
05.01
Push out, from the inside, the two
inserts each at the upper end of the
aluminium column.
05.03
Tighten the screws with the help of an
Allen wrench while xating the mounts
with an open-ended spanner.
05.04
Place the cable hanger on the mounts
and xate it to the aluminium column
with the included metal piece and the
screw.
06
Before placing the aluminium
head onto the column, pre-drill
four holes with the battery-operated
drill. Put on the aluminium head
and you lead one supply line
for each side (electrical and if
necessary Ethernet cable) through
the aluminum head.
07
Finally, rmly bolt the aluminium
head to the aluminium column
with the four included washers
and screws.
14 | Installation instructions Compleo ePOLE duo

Next steps | 15
A) Installing eCLICKs and eBOXes immediately
If the eCLICKs and eBOXes are available, install them
immediately.
Danger
There is a danger of electric
shock!
Next steps
Subsequent to the assembly of the ePOLE duo:
• eCLICKs and eBOXes can be installed immediately or
• eCLICKs and eBOXes later.
01
Click in the two eBOXes.
02
Please prepare the
installation by pulling
down the locking bracket
completely and ensuring
to hold it rmly in this
position. Now place the
eBOX carefully on the
eCLICK and push it rmly
in the middle with the
other hand until it stops.
Be careful not to exert
excessive pressure on the
circle LEDs.

16 | Installation instructions Compleo ePOLE duo
06
On both sides, place the
cover plates of the ePOLE
duo onto the aluminium
head below the eBOXes.
05
(Only for eBox with design complying
with calibration regulations):
Please attach the user seal as shown below:
Attach to both eBOX and eCLICK.
03
Now release the bracket
and let it lift automatically.
Please hold the eBOX in
place with one hand.
04
Please continue to hold
the eBOX in place with
one hand. Check the nal
position of the locking
bracket, it must be fully
raised. The enlarged detail
view demonstrates the
desired nal position. The
pin on the locking bracket
must be exactly level with
the triangle on the eBOX.
If the bracket has not
reached the desired nal
position, please push it
further upwards to the
desired nal position.

Next steps | 17
01
If no eCLICKs are available,
yet, xate the supply lines
such that they are easily
accessible for a later
installation of the eCLICKs.
02
Hand the key to the owner or
operator of the ePOLE duo.
03
Leave the electrical supply
line voltage-free so that
the supply lines are not
provided with voltage!
B) Installing eCLICKs and eBOXes later
If no eCLICKs are available, make sure that the supply
lines are permanently in a voltage-free state.
Danger
There is a danger of electric
shock!
08
Hand the key to the
owner or operator of
the ePOLE duo.
09
Commission the eBOXes
in accordance with the
included installation
instructions.
07
Lock the lock so that
the two cover plates are
locked.
The lever of the eCLICKs to
release the eBOXes is now
no longer accessible.

18 | Installation instructions Compleo ePOLE duo
Dismounting
The eCLICK must be dismounted by a qualied
electrician.
For de-installation of the ePOLE duo, set the two eBOXes
and eCLICKs voltage-free rst. Leave the supply lines
voltage-free for the whole duration of the de-installation.
The deinstallation of the eCLICKs and of the eBOXes is
described in the eCLICK installation instructions.
As soon as the eCLICKs and the eBOXes have been
de-installed in accordance with the eCLICK installation
instructions, the aluminium head can be unbolted and
subsequently the aluminium column can be removed.
Unbolt the steel mounting bracket from the concrete
foundation.
Ensure that the electrical supply lines are also
voltage-free after de-installation of the ePOLE duo.
Disposal
Please dispose of the aluminium and steel parts in a
professional manner.
As of: 03/2022
Document Center:

Imprint
Copyright © 2022 Compleo Charging Technologies GmbH.
All rights reserved. This document is intellectual property
right- and copyright-protected. No part hereof may be edited,
duplicated, or published in any manner purposing other than
the proper installation of the ePOLE duo without express written
permission of Compleo Charging Technologies GmbH.
Compleo Charging Technologies GmbH
Oberste-Wilms-Straße 15a
D-44309 Dortmund
Germany
Head oce: Dortmund, Germany
Registered as a company at Dortmund Local Court,
trade register no. HRB 30359
Imprint | 19

Technical changes and mistakes excepted. | 03/2022
Compleo Charging Technologies GmbH
Oberste-Wilms-Straße 15a
D-44309 Dortmund | Germany
servicedes[email protected]
compleo-cs.com
UK sales partner
Compleo Charging Solutions UK Limited
6th Floor | 60 Gracechurch Street
London | EC3V 0HR | Great Britain