Conair NCR Series User manual

UGG018-0506

II
INTRODUCTION AND CONTENTS
We reserve the right to change designs,
material and specications without
prior notice.
© Copyright applies to all texts and
images in this user manual, in full or
in part.
Conair

III
INTRODUCTION AND CONTENTS
DANGER!
Read the instruction manual before
installing and using the machine.
This instruction manual applies to
Conair’s series NCR & NC(S) gran-
ulation mills. There are three granulator
granulator variants, model numbers
69, 614 and 617
Certain functions differ between the
three variants, which is noted in the
text. All illustrations in the instruction
manual refer to the NCR unless
otherwise specied.
The instruction manual contains
instructions for installation, operation
and service.
• Chapter 6 contains instructions which
are aimed at service personnel.
• Chapter 7 contains optional equipment
for the machine.
• Other chapters contain instructions for
the operator.
The granulator is supplied with an
instruction manual and a tool bag.
If there are any questions, please
contact Conair’s local distributor
or Conair’s head ofce.
Headquarters:
Conair
One Conair Drive
Pittsburgh, PA 15202
USA
Phone : [phone]
Fax: [phone]

IV
INTRODUCTION AND CONTENTS
1. TECHNICAL DESCRIPTION
1.1 Overview ................................................................ 1:1
1.2 Technical data ....................................................... 1:2
Cutter housing .................................................. 1:2
Motor.................................................................... 1:2
Knives ................................................................... 1:2
Drive belt............................................................. 1:2
Noise level........................................................... 1:2
Weight.................................................................. 1:2
1.3 Layout ..................................................................... 1:3
2. SAFETY RULES
2.1 General.................................................................... 2:1
2.2 Warning signs on granulator........................... 2:1
2.3 Warnings in manual............................................ 2:2
2.4 Danger of injury................................................... 2:2
Before starting the granulator..................... 2:2
When working while the granulator is
operating ............................................................ 2:2
When working on opening/closing the
granulator ........................................................... 2:2
Working with electricity ................................ 2:3
During knife changes .....................................2:3
2.5 Danger of machinery damage........................ 2:3
General................................................................. 2:3
3. TRANSPORT/MACHINE LIFTING
3.1 Transport ................................................................ 3:1
General................................................................. 3:1
Transport outdoors ......................................... 3:1
Transport indoors............................................. 3:1
3.2 Lifting the machine ............................................3:2
3.3 Storage.................................................................... 3:2
4. INSTALLATION
4.1 Before/during installation................................ 4:1
General................................................................. 4:1
Reception inspection...................................... 4:1
Lifting and transporting to installation
site ......................................................................... 4:1
Installation at installation site...................... 4:1
4.2 Electrical connection.......................................... 4:2
General................................................................. 4:2
Check the direction of rotation of the
granulator motor.............................................. 4:2
4.3 Measures before
continual operation............................................. 4:3
General................................................................. 4:3
Two hours after rst start .............................. 4:3
Four hours after rst start .............................4:3
5. OPERATION
5.1 Function description..........................................5:1
5.2 Safety equipment................................................ 5:2
General................................................................. 5:2
Main switch ........................................................ 5:2
Emergency stop................................................ 5:2
Safety system..................................................... 5:2
Hopper, hopper funnel
and granule bin ................................................ 5:3
Key for electrical cabinet and
transmission door ............................................ 5:3
Safety system..................................................... 5:4
General................................................................. 5:4
5.3 Starting and stopping........................................ 5:5
General................................................................. 5:5
Preparations before starting ........................5:5
Start the granulator. ...................................... 5:5
Stopping the granulator................................ 5:5
5.4 Open the granulator .......................................... 5:6
General................................................................. 5:6
Preparations before the
granulator is opened ...................................... 5:6
Unlocking the safety system........................ 5:6
Opening the hopper....................................... 5:7
Open the granule bin ..................................... 5:7
Open the screen box....................................... 5:7
5.5 Closing the granulator....................................... 5:8
Installing the screen box ............................... 5:8
Install the granule bin ....................................5:9
Closing the hopper........................................5:10
Locking the safety system...........................5:10

V
INTRODUCTION AND CONTENTS
6. MAINTENANCE/SERVICE
6.1 Inspection .............................................................. 6:1
General................................................................. 6:1
Inspection schedule........................................ 6:1
Inspection description ................................... 6:2
6.2 Cleaning.................................................................. 6:3
General................................................................. 6:3
Cleaning schedule ........................................... 6:3
Cleaning .............................................................. 6:3
6.3 Knife change ......................................................... 6:4
General................................................................. 6:4
Disassembling rotating knives.................... 6:4
Disassembling xed knives .......................... 6:4
Installing xed knives.....................................6:5
Installing rotating knives............................... 6:5
6.4 Transmission.......................................................... 6:6
General................................................................. 6:6
Preparations before checking/
adjusting the drive belt.................................. 6:6
Check the drive belt condition .................. 6:6
Check the drive belt tension ...................... 6:6
Belt tension table .............................................6:8
Adjusting the belt tension............................ 6:9
Installing a New Drive Belt............................ 6:9
6.5 Lubrication............................................................. 6:9
7. OPTIONS
7.1 Air veyor ....................................................... 7:1
Pulse relay, Air veyor ....................................... 7:2
Setting the pulse relay ................................... 7:2
7.2 Level indicator ...................................................... 7:3
General................................................................. 7:3
Setting the level indicator sensitivity ....... 7:3
7.3 Hours counter....................................................... 7:3
General................................................................. 7:3
8. ELECTRICAL
8.1 Electricity................................................................ 8:1
General................................................................. 8:1
9. TROUBLESHOOTING
9.1 Troubleshooting schedule ............................... 9:1
10. SPARE PARTS
10.1 Ordering spare parts......................................10:1
General.............................................................10:1
Summary.........................................................10:1
10.2 Funnel.......................................................10:2
10.3 Flap ............................................................10:2
10.4 Hopper......................................................10:3
10.5 Hopperdevice ........................................10:4
10.6 Cutter housing.......................................10:5
10.7 Cutterhousing........................................10:6
10.8 Cutter ........................................................10:7
10.8 Knives........................................................10:8
10.9 Screen .......................................................10:8
10.10 Screen box............................................10:9
10.11 Granule bin...........................................10:9
10.12 Granule bin 45 l................................ 10:10
10.13 Granule bin Container................... 10:10
10.14 Suction pipe...................................... 10:11
10.15 Ejector ................................................. 10:11
10.16 Safety................................................... 10:12
10.17 Transmission ..................................... 10:13
10.18 Transmission, Cover........................ 10:15
10.19 Enclosure............................................ 10:15
10.20 Electrical cabinet ............................. 10:16
10.21 Electrical cabinet, low.................... 10:17
10.22 Stand.................................................... 10:18
10.23 Stand, low ......................................... 10:18
10.22 Stand, high ........................................ 10:19

VI
INTRODUCTION AND CONTENTS
11. SCHEDULE MAINTENANCE/
SERVICE
11.1 General ...............................................................11:1
Machine data.................................................11:1
Person responsible for safety,
maintenance and service..........................11:1
11.2 Verication of checks made ........................11:2
General.............................................................11:2
Installation inspection................................11:2
Daily inspection............................................11:2
Weekly inspection........................................11:3
Monthly inspection.....................................11:3
Inspection every 6 months
or 1000 hours of operation.......................11:3
11.3 Verication, other items ...............................11:4
Knife changes................................................11:4

1. TECHNICAL DESCRIPTION
1.1 Overwiew
1.1 Introduction
1. Hopper funnel
2. Flap in hopper mouth
3. Hopper
4. Main switch
5. Emergency stop
6. Start button
7. Stop button
8. Electrical cabinet
9. Transmission
10. Connector
11. Star knob
12. Safety switch
13. Breaking key
14. Cutter housing
15. Screen box
16. Granulate box
17. Catch, granulate box
18. Suction pipe, outlet
19. Motor
20. Stand
21. Brake arm, wheel
22. Key, electrical cabinet &
transmission door
23. Tool box with
feeler gauge 0.20 mm
24. Tipping catch, hopper (option)
22
23
1
2
3
4
5
6
7
9
8
10
11
18
13
14
19
15
16
20
21
24
12
17
1:1

1. TECHNICAL DESCRIPTION
1.2 Technical data
Cutter housing
Cutter housing opening
NC(R)-69(S)....................150 x 205 mm
NC(R)-614(S)..................150 x 345 mm
NC(R)-617(S)................. 150 x 415 mm
Screen, hole diameter
Standard .................................. Ø 5 mm
Options .................... Ø 3, 4, 6, or 8 mm
Motor
NCR
Motor power......................... Cutter rpm
2.2 kW ..................................... 195 rpm
4.0 kW ..................................... 290 rpm
NC(S)
Motor power......................... Cutter rpm
2.2 kW ..................................... 210 rpm
Knives
Rotating knives, disposable
NC(R)-69(S)......................9 pcs. (3 x 3)
NC(R)-614(S)..................15 pcs. (5 x 3)
NC(R)-617(S)..................18 pcs. (6 x 3)
Fixed knives, disposable
NC(R)-69(S), 614(S)and 617(S)pcs. (2 x 1)
Knife clearance ............ 0.15 – 0.20 mm
Tightening torque
Rotating knives ......................... 38 Nm
Fixed knives .............................. 38 Nm
Drive belt
Setting values for belt tension, please
refer to the Belt Tension table heading in
Chapter 6.4, Transmission
Noise level
NC(R)-69(S)...................app. 77* dBA
NC(R)-614(S),617(S).... app. 78* dBA
* Depending on material, capacity, tem-
perature etc.
Weight
NCR
Motor power............ 2.2 kW....... 4.0 kW
NCR-69..................... 175 kg....... 190 kg
NCR-614................... 205 kg....... 220 kg
NCR-617................... 220 kg....... 235 kg
NC-69S, 614S and 617S
Motor power .......... 2.2 kW
NC-69S .................... 160 kg
NC-614S .................. 200 kg
NC-617S ................. 220 kg
1:2

1:3
1. TECHNICAL DESCRIPTION
4-050001
R0174
* Dimension for NC-69S, NC-614S, NC-617S
*
1.3 Layout

1:4
1. TECHNICAL DESCRIPTION