Conair NCR Series User manual

UGG018-0506

II
INTRODUCTION AND CONTENTS
We reserve the right to change designs,
material and specications without
prior notice.
© Copyright applies to all texts and
images in this user manual, in full or
in part.
Conair

III
INTRODUCTION AND CONTENTS
DANGER!
Read the instruction manual before
installing and using the machine.
This instruction manual applies to
Conair’s series NCR & NC(S) gran-
ulation mills. There are three granulator
granulator variants, model numbers
69, 614 and 617
Certain functions differ between the
three variants, which is noted in the
text. All illustrations in the instruction
manual refer to the NCR unless
otherwise specied.
The instruction manual contains
instructions for installation, operation
and service.
• Chapter 6 contains instructions which
are aimed at service personnel.
• Chapter 7 contains optional equipment
for the machine.
• Other chapters contain instructions for
the operator.
The granulator is supplied with an
instruction manual and a tool bag.
If there are any questions, please
contact Conair’s local distributor
or Conair’s head ofce.
Headquarters:
Conair
One Conair Drive
Pittsburgh, PA 15202
USA
Phone : [phone]
Fax: [phone]

IV
INTRODUCTION AND CONTENTS
1. TECHNICAL DESCRIPTION
1.1 Overview ................................................................ 1:1
1.2 Technical data ....................................................... 1:2
Cutter housing .................................................. 1:2
Motor.................................................................... 1:2
Knives ................................................................... 1:2
Drive belt............................................................. 1:2
Noise level........................................................... 1:2
Weight.................................................................. 1:2
1.3 Layout ..................................................................... 1:3
2. SAFETY RULES
2.1 General.................................................................... 2:1
2.2 Warning signs on granulator........................... 2:1
2.3 Warnings in manual............................................ 2:2
2.4 Danger of injury................................................... 2:2
Before starting the granulator..................... 2:2
When working while the granulator is
operating ............................................................ 2:2
When working on opening/closing the
granulator ........................................................... 2:2
Working with electricity ................................ 2:3
During knife changes .....................................2:3
2.5 Danger of machinery damage........................ 2:3
General................................................................. 2:3
3. TRANSPORT/MACHINE LIFTING
3.1 Transport ................................................................ 3:1
General................................................................. 3:1
Transport outdoors ......................................... 3:1
Transport indoors............................................. 3:1
3.2 Lifting the machine ............................................3:2
3.3 Storage.................................................................... 3:2
4. INSTALLATION
4.1 Before/during installation................................ 4:1
General................................................................. 4:1
Reception inspection...................................... 4:1
Lifting and transporting to installation
site ......................................................................... 4:1
Installation at installation site...................... 4:1
4.2 Electrical connection.......................................... 4:2
General................................................................. 4:2
Check the direction of rotation of the
granulator motor.............................................. 4:2
4.3 Measures before
continual operation............................................. 4:3
General................................................................. 4:3
Two hours after rst start .............................. 4:3
Four hours after rst start .............................4:3
5. OPERATION
5.1 Function description..........................................5:1
5.2 Safety equipment................................................ 5:2
General................................................................. 5:2
Main switch ........................................................ 5:2
Emergency stop................................................ 5:2
Safety system..................................................... 5:2
Hopper, hopper funnel
and granule bin ................................................ 5:3
Key for electrical cabinet and
transmission door ............................................ 5:3
Safety system..................................................... 5:4
General................................................................. 5:4
5.3 Starting and stopping........................................ 5:5
General................................................................. 5:5
Preparations before starting ........................5:5
Start the granulator. ...................................... 5:5
Stopping the granulator................................ 5:5
5.4 Open the granulator .......................................... 5:6
General................................................................. 5:6
Preparations before the
granulator is opened ...................................... 5:6
Unlocking the safety system........................ 5:6
Opening the hopper....................................... 5:7
Open the granule bin ..................................... 5:7
Open the screen box....................................... 5:7
5.5 Closing the granulator....................................... 5:8
Installing the screen box ............................... 5:8
Install the granule bin ....................................5:9
Closing the hopper........................................5:10
Locking the safety system...........................5:10

V
INTRODUCTION AND CONTENTS
6. MAINTENANCE/SERVICE
6.1 Inspection .............................................................. 6:1
General................................................................. 6:1
Inspection schedule........................................ 6:1
Inspection description ................................... 6:2
6.2 Cleaning.................................................................. 6:3
General................................................................. 6:3
Cleaning schedule ........................................... 6:3
Cleaning .............................................................. 6:3
6.3 Knife change ......................................................... 6:4
General................................................................. 6:4
Disassembling rotating knives.................... 6:4
Disassembling xed knives .......................... 6:4
Installing xed knives.....................................6:5
Installing rotating knives............................... 6:5
6.4 Transmission.......................................................... 6:6
General................................................................. 6:6
Preparations before checking/
adjusting the drive belt.................................. 6:6
Check the drive belt condition .................. 6:6
Check the drive belt tension ...................... 6:6
Belt tension table .............................................6:8
Adjusting the belt tension............................ 6:9
Installing a New Drive Belt............................ 6:9
6.5 Lubrication............................................................. 6:9
7. OPTIONS
7.1 Air veyor ....................................................... 7:1
Pulse relay, Air veyor ....................................... 7:2
Setting the pulse relay ................................... 7:2
7.2 Level indicator ...................................................... 7:3
General................................................................. 7:3
Setting the level indicator sensitivity ....... 7:3
7.3 Hours counter....................................................... 7:3
General................................................................. 7:3
8. ELECTRICAL
8.1 Electricity................................................................ 8:1
General................................................................. 8:1
9. TROUBLESHOOTING
9.1 Troubleshooting schedule ............................... 9:1
10. SPARE PARTS
10.1 Ordering spare parts......................................10:1
General.............................................................10:1
Summary.........................................................10:1
10.2 Funnel.......................................................10:2
10.3 Flap ............................................................10:2
10.4 Hopper......................................................10:3
10.5 Hopperdevice ........................................10:4
10.6 Cutter housing.......................................10:5
10.7 Cutterhousing........................................10:6
10.8 Cutter ........................................................10:7
10.8 Knives........................................................10:8
10.9 Screen .......................................................10:8
10.10 Screen box............................................10:9
10.11 Granule bin...........................................10:9
10.12 Granule bin 45 l................................ 10:10
10.13 Granule bin Container................... 10:10
10.14 Suction pipe...................................... 10:11
10.15 Ejector ................................................. 10:11
10.16 Safety................................................... 10:12
10.17 Transmission ..................................... 10:13
10.18 Transmission, Cover........................ 10:15
10.19 Enclosure............................................ 10:15
10.20 Electrical cabinet ............................. 10:16
10.21 Electrical cabinet, low.................... 10:17
10.22 Stand.................................................... 10:18
10.23 Stand, low ......................................... 10:18
10.22 Stand, high ........................................ 10:19