Condair DRAABE HighPur User manual

2603250-0 EN 2112
INSTALLATION AND
OPERATING INSTRUCTIONS
Humidification system
DRAABE HighPur

Thank you for choosing Condair
Installation date (DD/MM/YYYY):
Commissioning date (DD/MM/YYYY):
Installation site:
Model:
Serial number:
Proprietary rights
This document and the information disclosed herein are proprietary data of Condair Group AG. This instruction
manual (including extracts thereof) may not be reproduced or passed on, nor may the contents thereof be used
by or passed on to any third party without the written permission of Condair Group AG. Any infringements are
punishable and entail a liability for damages.
Liability
Condair Group AG is not liable for any damages incurred as a result of poorly executed installation, improper
operation or the use of components or equipment not approved by Condair Group AG.
Copyright notice
© Condair Group AG, all rights reserved
Subject to technical alterations

3Contents
Contents
1 Introduction 5
1.1 Firstthingsrst! 5
1.2 Notes on the installation and operating instructions 5
2 For your safety 8
2.1 Intended use 8
2.2 General safety notices 8
3 Product overview 10
3.1 Functional description 10
3.2 Equipment overview 11
3.3 Equipment structure 12
3.3.1 TurboFogNeo 1, 2, 2x1 and 2x2 12
3.3.2 TurboFogNeo 8 13
3.3.3 NanoFogEvolution / NanoFogSens 14
3.4 High-pressure nozzles 15
3.4.1 Design 15
3.4.2 Properties 15
4 Installation overview 16
5 Mounting the nebulizers 17
5.1 General information on positioning 17
5.2 Assembly DRAABE TurboFogNeo 1, 2, 2x1, 2x2 18
5.2.1 Positioning DRAABE TurboFogNeo 1, 2, 2x1, 2x2 18
5.2.2 Mounting DRAABE TurboFogNeo 1 and 2 19
5.2.3 Mounting DRAABE TurboFogNeo 2x1 and 2x2 19
5.3 Mounting DRAABE TurboFogNeo 8 20
5.3.1 Additional information on positioning DRAABE TurboFogNeo 8 20
5.3.2 Positioning DRAABE TurboFogNeo 8 20
5.3.3 Mounting DRAABE TurboFogNeo 8 21
5.4 Mounting NanoFogEvolution / NanoFogSens 22
5.4.1 Additional information on positioning NanoFogEvolution / NanoFogSens 22
5.4.2 Positioning NanoFogEvolution / NanoFogSens 22
5.4.3 Mounting NanoFogEvolution / NanoFogSens 23
6 Hydraulic connection of the nebulizers 24
6.1 Installing the high-pressure hose 24
6.2 General information 24
6.3 Compressing the high-pressure hoses 25
7 Electrical connection of the nebulizers 26
7.1 General connection instructions 26
7.2 Connection DRAABE TurboFogNeo 1, 2, 2x1, 2x2 27
7.3 Connection DRAABE TurboFogNeo 8 28
7.4 Connection DRAABE NanoFogEvolution / NanoFogSens 29

4Contents
8 Maintenance 30
8.1 Check 30
8.2 Maintenance 31
8.3 Replacement of nozzles 31
8.4 Replacing the nebulizers 32
9 Troubleshooting 33
9.1 Error list 33
10 Technical data 35
10.1 Technical data DRAABE TurboFogNeo 1, 2, 2x1 and 2x2 nebulizer 35
10.2 Technical data DRAABE NanoFogEvolution/Sens nebulizer 36
10.3 Technical data DRAABE TurboFogNeo 8 nebulizer 36
11 Electricalcablespecications 37
11.1 Connection cable for nebulizers 37
12 Appendix 38
12.1 h,x-diagram 38
12.2 Freseniusinspectioncerticate 39
12.3 CE Declaration of Conformity 40

5Introduction
1 Introduction
1.1 Firstthingsrst!
ThankyouforchoosingtheDRAABEhumidicationsystem.
Thehumidicationsystemhasbeenbuiltusingstate-of-the-arttechnologyandinaccordancewiththe
latest technical regulations. However, improper use of the systems may put users and/or third parties
at risk and may also cause damage to material assets.
Toensuresafe,properandcost-efcientoperation,pleaseobserveandcomplywithallinformationand
safety instructions in this installation and operating instructions.
If you have any questions that are not answered or not answered adequately in this documentation,
please contact your local Condair representative. We will be happy to assist.
1.2 Notes on the installation and operating instructions
Delimitations
The object of these installation and operating instructionsaretheDRAABEairhumidiers.Thesystem
components (e.g. PerPur, SynPur, HighPur, HumDigital II, etc.) are only described insofar as is neces-
sary for proper operation.
As the system has various options for expansion, this documentation focuses on the basic system.
Different system components are available depending on application and performance requirements.
Higherhumidicationoutputhasanimpactonvarioussystemparts.Someaccessoriesarenotessen-
tiallyrequired.Othersarepartofthestandardconguration.Pleaseseethecustomer-specicsystem
diagram or contact your Condair representative for further information on accessory components and/
or individual customer solutions.
The explanations in these installation and operating instructions are limited to:
– installation,
– commissioning,
– andpartsoftheoperationandmaintenanceoftheairhumidier.
The installation and operating instructions are supplemented by various separate documentation (bro-
chures,orderforms,diagrams,etc.).Wherenecessary,youwillndcorrespondingcross-referencesto
these publications in the installation and operating instructions.

6Introduction
Agreements
NOTE!
This symbol indicates important information. These are also made clear by the signal word "Note".
CAUTION!
The signal word “CAUTION” together with the hazard symbol in a circle indicates information provided
in this documentation which, if ignored, could lead to damage and/or the failure of the device or
other equipment.
WARNING!
The signal word "WARNING", together with the general hazard symbol, indicates safety and hazard
information given in this documentation which, if ignored, could lead to injury to people. Other spe-
cichazardsymbolsmayalsobeusedinplaceofthegeneralsymbol.
DANGER!
The signal word “DANGER”, together with the general hazard symbol, indicates safety and hazard
information given in this documentation which, if ignored, could lead to severe injuries to persons
or death.Otherspecichazardsymbolsmayalsobeusedinplaceofthegeneralsymbol.
Storage
Please keep these installation and operating instructions in a safe place where they can be accessed
at all times. If the documentation is lost, please contact your Condair representative.
Language versions
These installation and operating instructions are available in various languages. For more information,
please contact your Condair representative.

7Introduction
Denitions
– Raw water:
Raw water/mains water refers to drinking or tap water.
– Soft water:
Soft water refers to water produced by a softener. The water softening process involves replacing
the water hardeners calcium and magnesium with sodium.
– Pure water (RO water):
Pure water or reverse osmosis water (RO water) refers to water demineralized by the pure water
system (DRAABE DuoPur). Pure water is indispensable as a precursor for the smooth operation of
the synthesis stage (DRAABE SynPur).
– Ultrapurewater(puriedwater):
Ultrapure,orpuried,watercontainsnominerals.Thisisproducedinasynthesiscartridge,which
removes the remaining minerals from pure water (RO water).
– Product:
TheproductismanufacturedinPerPur/SynPur.Theultra-purewater(puriedwater)isconditioned
with an additive and is suitable for humidifying rooms, etc.
– Additive:
The additive is CO2(carbondioxide)gas,whichisaddedtopuriedwatertoenablehumidication
withpuriedwater.

8For your safety
2 For your safety
2.1 Intended use
Thehumidicationsystemisintendedonlyforcontrolledairhumidicationwithinthespeciedop-
erating parameters in areas that are not potentially explosive. Any other use is deemed improper
and can render the system hazardous.
Intended use also includes compliance with all information in these instructions (particularly the safety
instructions) and strict compliance with the operating conditions.
2.2 General safety notices
– Thehumidicationsystemmayonlybeinstalledandoperatedbypersonsfamiliarwiththeproduct
andadequatelyqualiedfortherespectivework.Itisthecustomer'sresponsibilitytoensurethatthe
installation and operating instructions are supplemented by in-house instructions regarding supervi-
sionandreportingrequirements,workorganization,personnelqualication,etc.
– Before commencing any work on componentsofthehumidicationsystem,itmustbeproperly
shut down and protected against unintentional start-up (disconnect from the power supply, shut off
water supply and depressurize systems).
– Observe all local safety regulations:
– for handling mains-powered electrical and electronic devices.
– for use with water and low pressure air systems.
– Poorlymaintainedhumidicationsystemscanendangerhealth.Themaintenanceintervalsmust
therefore be strictly observed and the maintenance work carried out correctly.
– If it can be assumed that safe operation is no longer possible,thenthehumidicationsystem
must be shut down immediately, safeguarded against accidental switching on and Condair
must be informed. This may occur under the following circumstances:
– if system components are damaged.
– if the system is no longer working correctly.
– if connections or pipes are leaking.
– The nebulizer is IP21 protected. Ensure that the equipment at the installation site is protected against
dripping water and splash water.
– CAUTION!Ifthehumidicationsystemhastobeinstalledinaroomwithoutadrain,watersensors
with automatic shut-off valves must be installed in the room that securely shut off the water supply
in the event of damage in the water system.
– To avoid water damage, do not store water-sensitive materials directly under the system components.
– CAUTIONRiskofcorrosion! To avoid damage, there should be no corrosion-sensitive components
intheareaoftheaerosolmist.Thespeciedclearancesbelowandinfrontofthenebulizersmust
be strictly observed (see Section 5.2.1, Section 5.3.2 and Section 5.4.2.
– The humidicationsystem(PurContainer) may only be operated with treated water. Drinking water,
well water or rain water is not suitable. The system (PerPur, SynPur) must also not be operated with
deionized water.

9For your safety
– Depending on the mineral content in pure water (generated by water softener and reverse osmosis),
a higher or lower level of mineral precipitation may form in the area of the aerosol mist. Sensitive
materials and devices must be protected accordingly or removed from the area.
– Apart from the work described in this manual, no further interventions may be carried out on the
humidicationsystem.
– Only use original Condair accessories and spare parts.
– NomodicationsmaybemadetothehumidicationsystemwithoutthewrittenconsentofCondair.
– Anychangestothe systemaresubjectto approvalfromCondair'scustomer serviceorpersons
authorizedbyCondairpriortoitbeingstartedupforthersttime.
– The highest level of hygiene is ensured right from the packaging and shipment of the goods. The
goods may only be stored in dry, clean rooms where there is no risk of frost. Only remove the goods
from the packaging immediately before installation in order to protect them against soiling of any
kind. Please remove system parts that are only required for commissioning immediately before they
are removed from the packaging.
Recommendationforreextinguishingsystem:
Fire extinguishers suitable for use of electrical facilities up to 1000 V are permitted. Extinguishing agents
may include foam, water, powder or CO2.

10 Product overview
3 Product overview
3.1 Functional description
Only water for nebulization and the power supply must be supplied to the nebulizers as single-substance
nebulizers.
For all types, the water supply is provided by the DRAABE DuoPur/TrePur/HighPur high-pressure pure
water system and the power supply is provided via the DRAABE HumPower II (120-230 VAC, 50-60 Hz
and 24VDC).
Theroomairhumidityisrecordedinahumidicationzoneandassoonasitfallsbelowthesetvalue,
thehumidicationzonerequestswaterfromthehigh-pressuresystem.Ifthehumidicationzoneisno-
tiedbyDRAABEHumCenterIIthatanoperatingpressureof85barhasbeenreached,ittriggersthe
nebulizer with its power supply. As soon as this reaches the nebulizer, a ventilator and a magnetic valve
(MV)areswitchedon;humidicationisactive.
Thehumidicationoutputoftheatomizerscanbesetindividuallyinsomecasesbyselectingthenozzles.
The nozzles have a capacity in the increments 1.0 l/h, 1.5 l/h and 2.5 l/h. It can also be easily adapted
after installation if required. Contact your sales partner.

11Product overview
3.2 Equipment overview
Nebulizer Name of device Number of
nozzles Humidicationoutput1) [l/h]
TurboFogNeo 1 1 2.0 - 2.5
TurboFogNeo 2 2 2.0 - 5.0
TurboFogNeo 2x1 2 2.0 - 5.0
TurboFogNeo 2x2 4 4.0 - 10.0
TurboFogNeo 8 8 8.0 - 20.0
NanoFogEvolution 1 2.0
NanoFogSens 1 1.0 2)
1) Thehumidicationoutputdependsontheselectionofthe corresponding high-pressure nozzle.The minimum power for
equippingwithSnozzlesandthemaximumpossiblepowerforequippingwithLnozzlesarespecied.
2) The NanoFogSens can also be technically equipped with a larger nozzle. In practice, however, this is not always possible,
as a smaller and quieter fan is installed here. If a different nozzle is desired, contact your sales partner.

12 Product overview
3.3 Equipment structure
3.3.1 TurboFogNeo 1, 2, 2x1 and 2x2
146 mm
212 mm
5
146 mm
212 mm
5
7
6
6
9
8
9
8
3
4
2
1
Figure shows TurboFogNeo 1
Figure shows TurboFogNeo 2x2
Fig. 1: Equipment structure TurboFogNeo 1, 2, 2x1 and 2x2
Key
1 2x connection for quick coupling of the
high-pressure ring line to the atomizer
2 1x connection for high-pressure supply line
from the high-pressure ring to supply the wall
bracket
3 2x connection for power supply to the nebu-
lizers
4 1x connection for the power supply of the
wall bracket
5 Three-part wall bracket for mounting and
horizontal alignment of the device.
6 2x screw connections for vertical alignment
of the device
7 Two-arm wall bracket with connections for
the electrical and hydraulic supply
8 High-pressure nozzle
9 Fan outlet opening

13Product overview
3.3.2 TurboFogNeo 8
500 mm
1
2
3
4
5
6
64 mm
Fig. 2: Equipment structure TurboFogNeo 8
Key
1 Quick coupling for the hydraulic connection
2Socket with pin contacts for connecting the
supply voltage
34x eyelet for fastening the chains (ceiling in-
stallation)
4 8x high-pressure nozzle
5 8x fan outlet opening
6 Fan grid for air inlet

14 Product overview
3.3.3 NanoFogEvolution / NanoFogSens
58 mm
100 mm
88 mm
4
5
3
21
Fig. 3: Equipment structure NanoFogEvolution / NanoFogSens
Key
1 High-pressure hose with quick coupling for
hydraulic connection
2 Supply line for the electrical connection with
angular coupling
3 Wall mounting bracket for wall mounting
4 High-pressure nozzle
5 Fan outlet opening

15Product overview
3.4 High-pressure nozzles
3.4.1 Design
1
2
3
1Filterinsert40μm
2 Nozzle hole / nozzle opening
3 Notch for attaching the nozzle wrench when replacing the nozzle
Fig. 4: High-pressure nozzle design
3.4.2 Properties
The nozzles mainly differ in terms of the liter output during operation. The design and properties are
identical. The letter (S, M, or L) is embossed on the nozzle edge to distinguish between the nozzles.
Thehumidicationoutputrelatestotheworkingpressureat85bar.Thepressureinthehigh-pressure
ring is highly dynamic due to installation and the frequency-controlled high-pressure system. On average,
a working pressure of 85 bar is achieved at the nozzles.
Variant
[Nozzle type]
Operating pres-
sure
[bar]
Humidication
output
[l/h]
Droplet size
[μm]
Cleanroom class
(ISO 14644-1) 1)
S nozzle
Min. 50
Typical: 85
Max. 110
Up to 1.0 < 15 7, 8, 9
M nozzle
Min. 50
Typical: 85
Max. 110
Up to 1.5 < 15 7, 8, 9
L nozzle
Min. 50
Typical: 85
Max. 110
Up to 2.5 < 15 7, 8, 9
1) The droplet size and number of droplets in the aerosol mist decreases with increasing distance from
the nozzle and corresponds to the conditions for cleanroom class 7 in accordance with DIN EN ISO
14644-1.
CAUTION!
Use of ultrapure water (DI water) in clean rooms
The nozzles can be operated with pure water (RO water) or ultrapure water (DI water). Residual min-
erals in pure water can lead to dust formation in the room. Operation with ultrapure water is therefore
plannedforuseincleanrooms!
CAUTION!
Use of ultrapure (DI) water and S-nozzles
Duetotheirmicro-nebore,Snozzlesshouldnotbeoperatedwithpurewater.Theremainingresidual
minerals may clog the nozzle.

16 Installation overview
4 Installation overview
1
5
6
2
4
7
8
10
11
9
3
Fig. 5: Installation overview
1 High-pressure ring line (DN8/DN4), supply
and return from high pressure pulsation
system
2 Fixed connection for the supply voltage (120-
230VAC) of the nebulizer / HumPower
3 HumPower II, HumDigital II control unit
4 Maximum humidistat, safety switch-off if the
set air humidity is exceeded
5 CAN bus line from HumCenter II or to the
next HumDigital II control unit
6 Stub from high-pressure ring (DN4)
7 Control line to (further) nebulizers, max.
10 pcs. per HumPower
8 Junction box
(optional when connecting a nebulizer)
9 Quick-release coupling, self-closing for hy-
draulic connection
10 Plug/socket for nebulizer connection
11 Nebulizer (here e.g. TurboFogNeo 1)

17Mounting the nebulizers
5 Mounting the nebulizers
5.1 General information on positioning
The following information on positioning must be referred to and complied with:
– Theremustbenodeectorsurfacesfacinginthedirectionofthemist.Otherwise,condensationor
precipitation – and therefore dripping water – may occur.
– The air space in front should be free at a 90° angle and a distance of 4 m.
– Withinthespeciedfreearea(airspaceatthefront,distancefromceilingandoor),theremustnot
be any ventilation ducts, system components or other parts / goods sensitive to humidity.
– The stubs with the high-pressure hose DN4 extending from the short T-connector (ring line) must
not be longer than 4 m.
– The nebulizers must not be placed directly over workstations or machines. In workplaces, an im-
pairment of the working environment due to evaporative cooling of the aerosols is to be expected.
Machines and materials can be damaged in the event of malfunctions due to dripping water
– Safetydevices suchas re detectorsor alarmsystems may reactto aerosolmistunder certain
circumstances. This must be ruled out during installation.

18 Mounting the nebulizers
5.2 Assembly DRAABE TurboFogNeo 1, 2, 2x1, 2x2
5.2.1 Positioning DRAABE TurboFogNeo 1, 2, 2x1, 2x2
A
B
C
90°
A – Ceiling distance
B – Ground clearance
C – Free air gap to the front
Fig. 6: Positioning TurboFogNeo 1,2,2x1,2x2
Equipment type Ceiling distance (A) Ground clearance (B) Free air gap (C)
TurboFogNeo 1 0.5 m 2.4 m 4.0 m
TurboFogNeo 2 1.0 m 3.0 m 4.0 m
TurboFogNeo 2x1 0.5 m 3.0 m 4.0 m
TurboFogNeo 2x2 1.0 m 4.0 m 4.0 m

19Mounting the nebulizers
5.2.2 Mounting DRAABE TurboFogNeo 1 and 2
ø6.5 mm
44 mm
Fig. 7: Mounting DRAABE TurboFogNeo 1 and 2 nebulizers
5.2.3 Mounting DRAABE TurboFogNeo 2x1 and 2x2
ø10 mm
200 mm
Fig. 8: Installing a wall bracket with two supporting brackets for DRAABE TurboFogNeo 2x1 and 2x2
nebulizers

20 Mounting the nebulizers
5.3 Mounting DRAABE TurboFogNeo 8
5.3.1 Additional information on positioning DRAABE TurboFogNeo 8
– The maximum installation height should not be exceeded so as to not make access unnecessarily
difcult.
– The air space in front should be free at a 360° angle and a distance of 4 m. (For further details, see
the graphic below)
– The stubs with the DN4 high-pressure hose, starting from the short T-connector, must not exceed
6 m in length.
5.3.2 Positioning DRAABE TurboFogNeo 8
A
1
2
3
B
C (3 – 4 m)
D(2 m)
C (3 – 4 m)
D(2 m)
C
A – Ceiling distance
B – Ground clearance
C – Free air gap to the front
D – Free air gap auxiliary line
1 – Object (e.g. pillars) in the permitted corridor
2 – Permitted corridor
3 – Aerosol mist
Fig. 9: Positioning DRAABE TurboFogNeo 8
Minimum clearances TurboFogNeo8
Ceiling clearance [A] 1.0 m
Floor clearance [B] 4.0 – 6.0 m
Free air gap [C] 3.0 – 4.0 m
Free air gap [D] 2.0 m