Conductix-Wampfler ProfiDAT compact User manual

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 1 of 169

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 2 of 169
Contents
1General Information ................................................................................................................................................................. 7
1.1 About this document................................................................................................................................................. 7
1.2 Limitation of liability .................................................................................................................................................. 7
1.3 Copyright .................................................................................................................................................................. 8
1.4 Replacement parts ................................................................................................................................................... 8
1.5 Material defects ........................................................................................................................................................ 8
1.6 Technical support ..................................................................................................................................................... 8
2Safety Information.................................................................................................................................................................... 9
2.1 Explanation of symbols............................................................................................................................................. 9
2.2 Personnel requirements ......................................................................................................................................... 10
2.2.1 Qualifications.......................................................................................................................................................... 10
2.3 Unauthorized persons ............................................................................................................................................ 11
2.3.1 Training................................................................................................................................................................... 11
2.4 Personal protective equipment............................................................................................................................... 11
2.5 Intended use........................................................................................................................................................... 12
2.6 Unintended use ...................................................................................................................................................... 13
2.7 Protective measures by the operator /user............................................................................................................. 14
2.8 Special hazards...................................................................................................................................................... 15
2.9 5 Safety Rules for working on electrical systems ................................................................................................... 15
2.9.1 Electrical hazards and sources of danger in combination with a conductor rail ..................................................... 16
2.9.2 Mechanical hazards and sources of danger in combination with a conductor rail.................................................. 17
2.9.3 Danger from dust and vapors in combination with a conductor rail........................................................................ 18
2.9.4 Danger in connection with the operational environment in combination with a conductor rail ............................... 19
2.9.5 Unexpected start, unexpected overrun in combination with a conductor rail ......................................................... 20
2.9.6 Emergency stop...................................................................................................................................................... 21
2.9.7 Danger zones ......................................................................................................................................................... 21
2.10 Safety systems ....................................................................................................................................................... 22
2.11 Conduct in the event of accidents and faults.......................................................................................................... 23

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 3 of 169
3Technical Data ....................................................................................................................................................................... 24
3.1 General information................................................................................................................................................ 24
3.2 Interfaces................................................................................................................................................................ 24
3.2.1 Electrical / Electronic .............................................................................................................................................. 24
3.2.2 Control signal cycle times....................................................................................................................................... 26
3.2.3 Data transfer limitations.......................................................................................................................................... 26
3.2.4 Network integration................................................................................................................................................. 26
3.2.5 Mechanical ............................................................................................................................................................. 27
3.3 Transceiver technical data...................................................................................................................................... 27
3.4 Transceiver housing technical data........................................................................................................................ 29
3.5 Passive HF components technical data ................................................................................................................. 31
3.5.1 HF cables ............................................................................................................................................................... 31
3.5.2 Further passive HF components ............................................................................................................................ 34
3.6 Operating conditions............................................................................................................................................... 35
3.7 Type plate............................................................................................................................................................... 36
4Product Description and Functional Principle ........................................................................................................................ 37
4.1 Overview................................................................................................................................................................. 37
4.2 Brief description...................................................................................................................................................... 38
4.3 ProfiDAT®compact rail components ....................................................................................................................... 39
4.4 ProfiDAT®compact electrical components (example layout) .................................................................................. 42
4.5 Modes of operation................................................................................................................................................. 44
4.5.1 Normal operation.................................................................................................................................................... 44
5Transport, Packaging and Storage ........................................................................................................................................ 45
5.1 Transport ................................................................................................................................................................ 45
5.1.1 Safety instructions for transport.............................................................................................................................. 45
5.1.2 Transporting packaged parts.................................................................................................................................. 45
5.1.3 Transport inspection............................................................................................................................................... 46
5.2 Packaging............................................................................................................................................................... 46
5.3 Storage of packaged parts ..................................................................................................................................... 47
6Installation and Commissioning ............................................................................................................................................. 48

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 4 of 169
6.1 Safety ..................................................................................................................................................................... 48
6.2 Preparation............................................................................................................................................................. 49
6.3 Grounding............................................................................................................................................................... 50
6.3.1 TN grid.................................................................................................................................................................... 51
6.3.2 Information on the implementation of the conductor rail grounding........................................................................ 52
6.4 Mechanical installation ........................................................................................................................................... 54
6.4.1 Mount universal hanger clamp ............................................................................................................................... 54
6.4.2 Combined and project-specific hanger clamps....................................................................................................... 58
6.4.3 Mount the line feed................................................................................................................................................. 59
6.4.4 Expansion unit ........................................................................................................................................................ 62
6.4.5 Mount the ProfiDAT®compact rail........................................................................................................................... 74
6.4.6 Mount connectors................................................................................................................................................... 74
6.4.7 Mount PE connectors ............................................................................................................................................. 77
6.4.8 Adjust the length of the ProfiDAT®compact rail ...................................................................................................... 81
6.4.9 Transfers ................................................................................................................................................................ 89
6.4.10 Drilling patterns for support structure (substructure) .............................................................................................. 91
6.4.11 Mount the collector ................................................................................................................................................. 94
6.4.12 Mount the positioning system................................................................................................................................. 95
6.4.13 Connect PE cable to the PE connector .................................................................................................................. 96
6.4.14 Use of the data rail without PE function.................................................................................................................. 97
6.4.15 Check the installation through attenuation measurement ...................................................................................... 98
6.5 Electrical installation ............................................................................................................................................... 99
6.5.1 Mount the transceiver............................................................................................................................................. 99
6.5.2 Lay the data cable (HF cable) – General................................................................................................................ 99
6.5.3 Protection against electromagnetic interference and damage from potential differences.................................... 102
6.5.4 Connect the transceiver (access point) to the stationary antenna....................................................................... 105
6.5.5 Connect the transceiver (client) to the mobile antenna ........................................................................................ 109
6.5.6 Connect transceivers to the network .................................................................................................................... 113
6.5.7 Supply power to the transceiver ........................................................................................................................... 114
6.6 Checklist and initial Commissioning ..................................................................................................................... 115

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 5 of 169
7Operation ............................................................................................................................................................................. 119
7.1 WLAN channel usage........................................................................................................................................... 119
7.2 Safety ................................................................................................................................................................... 119
8Maintenance and Service .................................................................................................................................................... 120
8.1 Safety ................................................................................................................................................................... 120
8.2 Maintenance schedule.......................................................................................................................................... 121
8.2.1 Documentation ..................................................................................................................................................... 122
8.2.2 Maximum wear of the sliding contacts.................................................................................................................. 122
8.2.3 Replacement of the sliding contacts..................................................................................................................... 123
8.2.4 Replacement of the collector head....................................................................................................................... 133
8.3 Replacement of WLAN transceiver ...................................................................................................................... 143
8.3.1 Replacement using the removable media (Key/C-plug) ....................................................................................... 143
8.3.2 Replacement using the web interface .................................................................................................................. 144
9Data Transmission Troubleshooting .................................................................................................................................... 145
9.1 Fault sources........................................................................................................................................................ 148
9.1.1 ProfiDAT®transceiver........................................................................................................................................... 148
9.1.2 ProfiDAT®compact rail.......................................................................................................................................... 148
9.1.3 HF components (cabling, antenna) and equipotential bonding ............................................................................ 148
9.1.4 System layout ....................................................................................................................................................... 149
9.1.5 Ethernet cabling.................................................................................................................................................... 149
9.1.6 Communication device ......................................................................................................................................... 149
9.1.7 Environment ......................................................................................................................................................... 149
9.2 Diagnosis via the transceiver LED state............................................................................................................... 150
9.2.1 Power supply........................................................................................................................................................ 152
9.2.2 Network connection .............................................................................................................................................. 152
9.2.3 Wi-Fi connection................................................................................................................................................... 152
9.2.4 Fault states........................................................................................................................................................... 152
9.3 Diagnosis via the transceiver web interface ......................................................................................................... 153
9.3.1 Functional limitations of the web interface............................................................................................................ 153
9.3.2 Uploading and downloading files.......................................................................................................................... 154

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 6 of 169
9.3.3 Accessing and interpreting the Event Log (device) .............................................................................................. 155
9.3.4 Accessing and interpreting the Authentication Log (WLAN)................................................................................. 155
9.3.5 Display of fault states ........................................................................................................................................... 156
9.3.6 Power supply state ............................................................................................................................................... 157
9.3.7 Network connection state ..................................................................................................................................... 157
9.3.8 AP: View associated clients.................................................................................................................................. 157
9.3.9 Client: Available access points............................................................................................................................. 157
9.3.10 Client: Display reception power of all antennas.................................................................................................... 158
9.3.11 Client: Carry out signal scan................................................................................................................................. 158
9.4 Diagnosis by monitoring data traffic with external devices ................................................................................... 164
10 Disassembly and Disposal................................................................................................................................................... 165
10.1 Safety ................................................................................................................................................................... 165
10.2 Disassembly ......................................................................................................................................................... 165
10.2.1 Disassembly of the assemblies ............................................................................................................................ 166
10.3 Disposal................................................................................................................................................................ 166
11 Additional Documents .......................................................................................................................................................... 167
11.1 Declaration of Conformity..................................................................................................................................... 167
11.2 Applicable Documents.......................................................................................................................................... 167
11.3 Air Gap Diagram................................................................................................................................................... 168
11.4 Project-specific documentation............................................................................................................................. 168
12 Index .................................................................................................................................................................................... 169

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 7 of 169
1General Information
1.1 About this document
This document facilitates the safe and efficient handling of the ProfiDAT®compact Data Transmission System.
This document is a component of the system and must be kept accessible to personnel at all times in its immediate vicinity.
Personnel must read this document carefully and understand it before starting any work. Compliance with all safety and handling
instructions provided in this document is a basic prerequisite for safe working.
Local accident protection regulations and general safety guidelines for the area of use of the device also apply.
The illustrations in this document are provided for basic understanding and may deviate from the actual implementation of
the system.
In addition to these mounting instructions, the instructions located in the appendices for the individual assembled components
also apply.
1.2 Limitation of liability
All data and information in these mounting instructions have been compiled while taking the valid standards and regulations as well
as the state-of-the art and our long years of experience and knowledge into consideration.
The manufacturer accepts no liability for damages resulting from:
Failure to follow these mounting instructions
Improper use
Use by untrained personnel
Unauthorized modifications
Technical changes
Use of unauthorized replacement parts or accessories
The actual scope of delivery may differ from the explanations and descriptions provided here if the model in question is a special
one, if additional equipment has been ordered, or is due to recent technical changes.
The obligations agreed upon in the delivery agreement and our General Terms and Conditions of business apply, as do the
delivery conditions of the manufacturer and the legal regulations applicable at the time the contract was concluded.
All products are subject to technical changes and the many years of technical expertise and experiences within the context of
improvement of function and further development.

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 8 of 169
1.3 Copyright
This document is protected by copyright and is exclusively intended for internal use by customers.
Provision of these mounting instructions to third parties, reproduction in any form – even in part – as well as the reuse and/or
disclosure of its content, except for the customer's internal use, are not permitted without the written approval of the manufacturer.
Breach or infringement will result in liability for damages. Our right to further claims remains unaffected.
1.4 Replacement parts
WARNING!
Incorrect replacement parts are a safety hazard!
Incorrect or faulty replacement parts can impair safety and result in damage, malfunctions or
complete failure.
→Always use original replacement parts from the manufacturer!
Order replacement parts from your contracted dealer or directly from the manufacturer.
Contact information: See the last page of this document.
For further documents, see Section 11.
1.5 Material defects
The terms governing material defects can be found in the General Terms and Conditions of Business.
1.6 Technical support
Our Customer Support staff is available for technical support.
Contact information: See the last page of this document.
We are also always interested in new information, experiences and feedback from the field that can help us improve our products.

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 9 of 169
2Safety Information
2.1 Explanation of symbols
Safety information is identified in these mounting instructions using symbols. The safety information is introduced using signal
words that indicate the degree of the hazard. Always observe safety information and work carefully to avoid accidents, bodily injury
and material damage!
DANGER!
... indicates an immediately hazardous situation, which if not avoided, may result in death or
serious injury.
DANGER!
... indicates an immediately hazardous situation due to electricity, which if not avoided, may
result in death or serious injury.
WARNING!
... indicates a possibly hazardous situation, which if not avoided, may result in death or
serious injury.
WARNING!
... indicates a possibly hazardous situation due to electricity, which if not avoided, may result
in death or serious injury.
CAUTION!
... indicates a possibly hazardous situation, which if not avoided, may result in moderate or
minor injury.
Tips and recommendations:
... refers to useful tips and recommendations as well as information for efficient and trouble-
free operation.
ATTENTION!
... indicates actions that will help you prevent material damage.

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 10 of 169
2.2 Personnel requirements
2.2.1 Qualifications
WARNING!
Inadequately trained persons are at risk of injury!
Improper use can result in serious injury to persons and property.
→All activities must only be carried out by qualified personnel.
Only persons who can be expected to perform their work reliably are acceptable personnel. People whose reactions are
impaired by drugs, alcohol or medications, for example, are not authorized.
When selecting personnel, all age- and occupation-specific regulations applicable at the location of use must be observed.
The following qualifications are specified in the mounting instructions for certain fields of activity.
Trained personnel and operators
Have been instructed in a training session by the operator with respect to the tasks assigned to them and the potential dangers
arising from improper actions.
The operator of the machine or system must document that the corresponding training has taken place.
Specialist personnel
Consists of persons capable of performing assigned tasks and independently identifying dangers and avoiding potential
hazards based on their specialist training, knowledge and experience as well as their understanding of the applicable
standards and regulations
Are deemed to be technically qualified if they have successfully completed training as a master electrician, apprentice
electrician, electrical engineer or electrical technician. Personnel are also considered qualified, who have been employed
correspondingly for several years, have been educated in theory and practice during that time and whose knowledge and skills
in the trade required have been tested.
The machine or system operator must document that the appropriate certifications or other proofs of qualification have been or
are being provided.