Conductix-Wampfler ProfiDAT compact User manual

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 1 of 169

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 2 of 169
Contents
1General Information ................................................................................................................................................................. 7
1.1 About this document................................................................................................................................................. 7
1.2 Limitation of liability .................................................................................................................................................. 7
1.3 Copyright .................................................................................................................................................................. 8
1.4 Replacement parts ................................................................................................................................................... 8
1.5 Material defects ........................................................................................................................................................ 8
1.6 Technical support ..................................................................................................................................................... 8
2Safety Information.................................................................................................................................................................... 9
2.1 Explanation of symbols............................................................................................................................................. 9
2.2 Personnel requirements ......................................................................................................................................... 10
2.2.1 Qualifications.......................................................................................................................................................... 10
2.3 Unauthorized persons ............................................................................................................................................ 11
2.3.1 Training................................................................................................................................................................... 11
2.4 Personal protective equipment............................................................................................................................... 11
2.5 Intended use........................................................................................................................................................... 12
2.6 Unintended use ...................................................................................................................................................... 13
2.7 Protective measures by the operator /user............................................................................................................. 14
2.8 Special hazards...................................................................................................................................................... 15
2.9 5 Safety Rules for working on electrical systems ................................................................................................... 15
2.9.1 Electrical hazards and sources of danger in combination with a conductor rail ..................................................... 16
2.9.2 Mechanical hazards and sources of danger in combination with a conductor rail.................................................. 17
2.9.3 Danger from dust and vapors in combination with a conductor rail........................................................................ 18
2.9.4 Danger in connection with the operational environment in combination with a conductor rail ............................... 19
2.9.5 Unexpected start, unexpected overrun in combination with a conductor rail ......................................................... 20
2.9.6 Emergency stop...................................................................................................................................................... 21
2.9.7 Danger zones ......................................................................................................................................................... 21
2.10 Safety systems ....................................................................................................................................................... 22
2.11 Conduct in the event of accidents and faults.......................................................................................................... 23

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 3 of 169
3Technical Data ....................................................................................................................................................................... 24
3.1 General information................................................................................................................................................ 24
3.2 Interfaces................................................................................................................................................................ 24
3.2.1 Electrical / Electronic .............................................................................................................................................. 24
3.2.2 Control signal cycle times....................................................................................................................................... 26
3.2.3 Data transfer limitations.......................................................................................................................................... 26
3.2.4 Network integration................................................................................................................................................. 26
3.2.5 Mechanical ............................................................................................................................................................. 27
3.3 Transceiver technical data...................................................................................................................................... 27
3.4 Transceiver housing technical data........................................................................................................................ 29
3.5 Passive HF components technical data ................................................................................................................. 31
3.5.1 HF cables ............................................................................................................................................................... 31
3.5.2 Further passive HF components ............................................................................................................................ 34
3.6 Operating conditions............................................................................................................................................... 35
3.7 Type plate............................................................................................................................................................... 36
4Product Description and Functional Principle ........................................................................................................................ 37
4.1 Overview................................................................................................................................................................. 37
4.2 Brief description...................................................................................................................................................... 38
4.3 ProfiDAT®compact rail components ....................................................................................................................... 39
4.4 ProfiDAT®compact electrical components (example layout) .................................................................................. 42
4.5 Modes of operation................................................................................................................................................. 44
4.5.1 Normal operation.................................................................................................................................................... 44
5Transport, Packaging and Storage ........................................................................................................................................ 45
5.1 Transport ................................................................................................................................................................ 45
5.1.1 Safety instructions for transport.............................................................................................................................. 45
5.1.2 Transporting packaged parts.................................................................................................................................. 45
5.1.3 Transport inspection............................................................................................................................................... 46
5.2 Packaging............................................................................................................................................................... 46
5.3 Storage of packaged parts ..................................................................................................................................... 47
6Installation and Commissioning ............................................................................................................................................. 48

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 4 of 169
6.1 Safety ..................................................................................................................................................................... 48
6.2 Preparation............................................................................................................................................................. 49
6.3 Grounding............................................................................................................................................................... 50
6.3.1 TN grid.................................................................................................................................................................... 51
6.3.2 Information on the implementation of the conductor rail grounding........................................................................ 52
6.4 Mechanical installation ........................................................................................................................................... 54
6.4.1 Mount universal hanger clamp ............................................................................................................................... 54
6.4.2 Combined and project-specific hanger clamps....................................................................................................... 58
6.4.3 Mount the line feed................................................................................................................................................. 59
6.4.4 Expansion unit ........................................................................................................................................................ 62
6.4.5 Mount the ProfiDAT®compact rail........................................................................................................................... 74
6.4.6 Mount connectors................................................................................................................................................... 74
6.4.7 Mount PE connectors ............................................................................................................................................. 77
6.4.8 Adjust the length of the ProfiDAT®compact rail ...................................................................................................... 81
6.4.9 Transfers ................................................................................................................................................................ 89
6.4.10 Drilling patterns for support structure (substructure) .............................................................................................. 91
6.4.11 Mount the collector ................................................................................................................................................. 94
6.4.12 Mount the positioning system................................................................................................................................. 95
6.4.13 Connect PE cable to the PE connector .................................................................................................................. 96
6.4.14 Use of the data rail without PE function.................................................................................................................. 97
6.4.15 Check the installation through attenuation measurement ...................................................................................... 98
6.5 Electrical installation ............................................................................................................................................... 99
6.5.1 Mount the transceiver............................................................................................................................................. 99
6.5.2 Lay the data cable (HF cable) – General................................................................................................................ 99
6.5.3 Protection against electromagnetic interference and damage from potential differences.................................... 102
6.5.4 Connect the transceiver (access point) to the stationary antenna....................................................................... 105
6.5.5 Connect the transceiver (client) to the mobile antenna ........................................................................................ 109
6.5.6 Connect transceivers to the network .................................................................................................................... 113
6.5.7 Supply power to the transceiver ........................................................................................................................... 114
6.6 Checklist and initial Commissioning ..................................................................................................................... 115

Mounting Instructions
ProfiDAT®compact
Data Transmission System
Program 0515
MAL0515-0001i-EN
www.conductix.com Translated from MAL0515-0001k-DE Page 5 of 169
7Operation ............................................................................................................................................................................. 119
7.1 WLAN channel usage........................................................................................................................................... 119
7.2 Safety ................................................................................................................................................................... 119
8Maintenance and Service .................................................................................................................................................... 120
8.1 Safety ................................................................................................................................................................... 120
8.2 Maintenance schedule.......................................................................................................................................... 121
8.2.1 Documentation ..................................................................................................................................................... 122
8.2.2 Maximum wear of the sliding contacts.................................................................................................................. 122
8.2.3 Replacement of the sliding contacts..................................................................................................................... 123
8.2.4 Replacement of the collector head....................................................................................................................... 133
8.3 Replacement of WLAN transceiver ...................................................................................................................... 143
8.3.1 Replacement using the removable media (Key/C-plug) ....................................................................................... 143
8.3.2 Replacement using the web interface .................................................................................................................. 144
9Data Transmission Troubleshooting .................................................................................................................................... 145
9.1 Fault sources........................................................................................................................................................ 148
9.1.1 ProfiDAT®transceiver........................................................................................................................................... 148
9.1.2 ProfiDAT®compact rail.......................................................................................................................................... 148
9.1.3 HF components (cabling, antenna) and equipotential bonding ............................................................................ 148
9.1.4 System layout ....................................................................................................................................................... 149
9.1.5 Ethernet cabling.................................................................................................................................................... 149
9.1.6 Communication device ......................................................................................................................................... 149
9.1.7 Environment ......................................................................................................................................................... 149
9.2 Diagnosis via the transceiver LED state............................................................................................................... 150
9.2.1 Power supply........................................................................................................................................................ 152
9.2.2 Network connection .............................................................................................................................................. 152
9.2.3 Wi-Fi connection................................................................................................................................................... 152
9.2.4 Fault states........................................................................................................................................................... 152
9.3 Diagnosis via the transceiver web interface ......................................................................................................... 153
9.3.1 Functional limitations of the web interface............................................................................................................ 153
9.3.2 Uploading and downloading files.......................................................................................................................... 154